The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with...

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The GOLD Twitter Thermal Data & Calculations

Transcript of The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with...

Page 1: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

The GOLD Twitter

Thermal Data &

Calculations

Page 2: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation Charts

Heat dissipation as a function of The DC bus, Motor’s current and Ts

G-TWIThermal

Page 3: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation ChartsHeat dissipation as a function of The DC bus, Motor’s current and Ts

G-TWIThermal

Page 4: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation ChartsHeat dissipation as a function of The DC bus, Motor’s current and Ts

G-TWIThermal

Page 5: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation ChartsHeat dissipation as a function of The DC bus, Motor’s current and Ts

G-TWIThermal

Page 6: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation ChartsHeat dissipation as a function of The DC bus, Motor’s current and Ts

G-TWIThermal

Page 7: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation ChartsHeat dissipation as a function of The DC bus, Motor’s current and Ts

G-TWIThermal

Page 8: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation ChartsHeat dissipation as a function of The DC bus, Motor’s current and Ts

G-TWIThermal

Page 9: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation ChartsHeat dissipation as a function of The DC bus, Motor’s current and Ts

G-TWIThermal

Page 10: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation ChartsHeat dissipation as a function of The DC bus, Motor’s current and Ts

G-TWIThermal

Page 11: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation ChartsHeat dissipation as a function of The DC bus, Motor’s current and Ts

G-TWIThermal

Page 12: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation

The Thermal Calculator

G-TWIThermal

Double Click to open

Page 13: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation CalcHow to use the Excel? Yellow cells are input data cells.

G-TWIThermal

Ambient Temperature

Control Dissipation

Interval Duration (seconds)

Interval’s current (Amplitude)

Ts, Sampling time (us)

PWM multiplier Thermal resistance of

“another” Heat-sink

DC Bus

Page 14: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation CalcHow to use the Excel? ❑ Control Dissipation? The control of the G-TWI consumes 2.5W to

4 W depending on the encoders loading and on the type of communication (Ethercat consumes more than CAN).▪ 1.2W of the Control losses is dissipated via the heat-sink. ▪ Insert 0 or 1.2W ▪ Zero? At low power applications the power conversion losses

are lower than the Control’s losses. Setting ZERO allows monitoring the “pure” power conversion losses.

▪ For calculating the exact temperature of the heat-sink, especially the “No external Heat-sink”, the Control losses (1.2) must be added

G-TWIThermal

Page 15: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation Calc❑ Interval duration. When setting an interval to ZERO duration it is

recommended to ZERO also the Interval’s current. The chart presents also zero duration power dissipation and it might be “disturbing”.

G-TWIThermal

Last interval, I=50A, t=0

Same Scenario, butLast interval, I=0A, t=0

Page 16: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation CalcThe Results

G-TWIThermal

Interval’s Heat dissipation

Temp. at the end of the Interval

Total duration (St1+t2+..+t10)

Current RMS (Average of Absolute value)

Total duration Average Power Dissipation

Page 17: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation Charts

Same 10% duty cycle, same 50A “on” current, same average losses

G-TWIThermal

0.1/1 sec 5/50 sec 50/500 sec

Page 18: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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GTWI Power Dissipation Calc

How long can the GTWI operate at the same power dissipation?Setting the average power dissipation to interval 1 can show the “long term” thermal transient behavior.

G-TWIThermal

▪ Continuous operation with the FINs HS

▪ 400 seconds with the FLAT HS

▪ 120 seconds with “No HS”.

Page 19: The GOLD Twitter Thermal Data & Calculations · 2018-07-17 · Thermal Continuous operation with the FINs HS 400 seconds with the FLAT HS 120 seconds with “No HS”. 19 Records

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Records Printing & SavingThe Excel printing is set up for one page with all the info

G-TWIThermal

For saving the data

select the PDF printer