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WM

-020

-418

-01-

en

Zero point clamping system SPEEDY connect

P r o d u c t s | f o r | p r o d u c t i v i t y

The future starts now

reliableboostingcompactpowerful

Industry 4.0-compatible Pneumatic double-actionVery small dimensionsHigh insertion force

Zero point clamping system

SPEEDY connect

3

connect

Information Symbols ...................................................3Function description SPEEDY connect ...................................................4Tried and tested technology with a system ...................................................5 Characteristics ...................................................6Pin assignment ...................................................7Topology ...................................................7Specifications ...................................................8Tilting torque calculation example ...................................................9Application .................................................10SPEEDY connect with equaliser .................................................11Equalising options .................................................12Flexible handling with and without lifting from the fit .................................................15

Order no.SPEEDY connect MP l Standard - with zero point 9000 001 ..................................10

l With equaliser 9000 002 ..................................10l Without centring 9000 003 ..................................10

Retractable nipple MP l With zero point 9000 100 ..................................14connect l With zero point - shortened 9000 103 ..................................14

l With equaliser 9000 101 ..................................14l With equaliser - shortened 9000 104 ..................................14l Without centring 9000 102 ..................................14 l Without centring - shortened 9000 105 ..................................14

Nipple fastening l D 809 120 ....................................16 l E 809 128 ....................................16

Programming aid disc/disc for SPEEDY airtec and SPEEDY connect 9000 901 ..................................17

Accessories Push-in fitting 0° 953 160 ....................................18953 273 ....................................18

Push-in fitting 90° 953 171 ....................................18953 272 ....................................18

Key for nipple fastening E 804 962 ....................................18Sensor cable 1 m, 3 m 999 700 – 999 703 ...................19Bridge for unlocking 9000 900 ..................................19

Contents SPEEDY connect

Symbols

NP - with zero point AG - with equaliser OZ - without centring

927 Horan Dr.Fenton, MO 63026

Phone: (636) 386-8022 Fax: (636) 386-8034

E-mail: [email protected] www.roemheld-usa.com

For data sheets and 3D data see www.roemheld-usa.comSubject to change without noticeWM-020-418-01-en


SPEEDY connect

4

connect

System gelöst System gespannt

Function description SPEEDY connect

Releasing:l The release pressure (1) is applied to the piston (2) and

the piston moves up. The springs (3) are compressed.l The balls (4) move to the parking position.l The retractable nipple (5) is raised —"released" signal.

Clamping:l The release pressure (1) is relieved and drops to 0 bar.l The spring pre-load is applied via the piston (2), the piston

moves down.l The balls (4) are pressed in by the clamping contour,

enclose the retractable nipple (5) and pull it down so it is incontact –"clamped with retractable nipple" signal.

l If there is no retractable nipple in the retraction mechanism,the piston (2) moves to the stop – "clamped withoutretractable nipple" signal.

l The clamping pressure (6) can also be applied to the piston(2) to increase the insertion force.

SPEEDY connect is a pneumatically actuated zero point clamping system. A piston is held in the clamped position using springs. The piston is of a double-action pneumatic design.

Reliable clamping from 4.5 mm Pulled in with high force, clamped and positioned

Released with/without lifting

2

1

3

4

6

5

System clamped

System released

gespanntmax. Einzug Aushub

For data sheets and 3D data see www.roemheld-usa.com

927 Horan Dr. Fenton, MO 63026


Phone: (636) 386-8022 Fax: (636) 386-8034

Subject to change without noticeWM-020-418-01-en


SPEEDY connect

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connect

Tried and tested technology with a system – original down to the smallest detail Vorteile

die sich lohnen!

Designl Compact design with high clamping forcesl Double-action pneumatic system with clamping force boostl Simple installation contourl Easy to maintain – straightforward installation and cleaningl Made of high-quality, stainless materials

Floating receptacle l Clamping mechanism can move sideways (e.g. temperature

variation)l Angled insertion and removal possiblel Optimal for automatic applications

Fully integrated sensorsl Unambiguous acquisition of the clamping statel Direct signalling on the rear via LEDsl Digital outputs for straightforward further processing in the

higher-level controllerl Greatest possible robustness and suitable for use in welding

environments

Flexible equalising options l Equalising possible via fast closing clamp

or via retractable nipple- Tolerance range with retractable nipple AG ± 0.05 mm / OZ ± 0.2 mm - Tolerance range with fast closing clamp ± 0.75 mm

l Flexible feature for compensating for tolerances in material mix, thermal characteristics or large designs

Active insertion & optional liftingl Active insertion force for optimal contactl Maximum capture range with 4.5 mm travell Vibrations are damped and the quality of the workpieces

therefore increasedl Straightforward robotic feed and removallFlexible handling with and without lifting 1.5 mm out of the fit

4.5 mm


Phone: (636) 386-8022 Fax: (636) 386-8034




SPEEDY connect

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connect

Characteristics

Connections

The SPEEDY connect series are fast closing clamps made of high-quality tool steel and a housing made of anodised, high-strength aluminium with very low space requirements due to compact external dimensions. The system is clamped mechanically using springs, the force is boosted pneumatically and the system also released pneumatically. The SPEEDY connect is self-locking due to the integrated spring assembly.

The integrated polling unit acquires and signals the clamping state via three signals ("clamped without nipple", "nipple clamped" or "released") on LEDs on the rear of the element, as well as digital signals for forwarding to a higher-level controller. The polling is designed so it is resilient to interference and is suitable for use in welding systems.

On the rear of the element there are the two pneumatic connections for releasing and boosting the clamping, as well as the electrical outputs and optical indication of the clamping state.

Release pressureMin. 5 bar

LED displays- Red "released"- Yellow "clamped without nipple"- Green "nipple clamped"

Clamping pressure

Signal connectorM12 5-pin+24 VDC supply




Phone: (636) 386-8022 Fax: (636) 386-8034



SPEEDY connect

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connect

Pin assignment

Assignment Description Signal type Indication (rear)

Pin 1 +24 VDC Supply

Pin 2Signal "clamped without nipple"

PNP Yellow LED

Pin 3 GND Supply

Pin 4 Signal "nipple clamped" PNP Green LED

Pin 5 Signal "released" PNP Red LED

Screen Not connected

4 3

1 2

5

M12 connector, male, 5-pin, A-coding

Sensor cable with 0° alignment Sensor cable with 90° alignment

The integrated polling unit is to be supplied with a nominal voltage of +24 V DC. The related clamping state is indicated by an unambiguous signal ("clamped without nipple", "nipple

clamped" or "released"). The signal lines are designed as PNP outputs with a 10 kΩ pull-down resistor.

i Possible application for the digital state acquisitionAcquisition and transmission of information from the machine table to the controller

* Instead of IO-Link, a transmission can also be realised using digital signals.

PLC

Inductive transmission

Power

Data

IO-Link* IO-Link*Acquisition

Topology


Phone: (636) 386-8022 Fax: (636) 386-8034




SPEEDY connect

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connect

SpecificationsTransparency from the start

1 Insertion force: The insertion force refers to the load up to which the zero point is guaranteed. The retractable nipple is actively inserted 4.5 mm with this force.

2 Retention force: The retention force refers to the max. overload at which the nipple will continue to be retained, but the zero point has already been left.

3 Lateral force: The permissible force applies only to retractable nipples with zero point and retractable nipples with equaliser at 90° to the equalisation direction.

4 Radial pre-positioning: The loading device must have play on manual or automated handling.5 Axial pre-positioning: The max. distance the retractable nipple is allowed to be from the piston base (stop before

clamping) so that positive clamping can take place. Within this tolerance, the retractable nipple is inserted with the stated insertion force until it is in contact.

6 Repeatability: Repeatability generally refers to the accuracy with which the same pallet is positioned on chan-ging on the same interface.

7 System accuracy: The system accuracy is the accuracy resulting from changing several pallets, e.g., on different machines.

SPEEDY connect MP NP SPEEDY connect MP AG SPEEDY connect MP OZ

Order number 9000 001 9000 002 9000 003

Design With zero point With equaliser Without centring

Modular design Yes

Bearing surfaces Yes

Release check Electrical

Clamping check (with/without retractable nipple)

Electrical

Maintenance interval Cycles 2,000,000

Active insertion force1 without clamping pressure

[ N ] 1,200

Active insertion force1 at 5 bar / 20 bar [ N ] 3,000 / 8,500

Retention force2 [ N ] 10,000

Min. release pressure [ bar ] 5

Max. operating pressure [ bar ] 10 / 20**

Lifting force at 5 bar [ N ] 500

Lifting distance* [ mm ] 1.5

Retraction distance total* 4.5

Max. permissible lateral forces3 [ N ] 7,000 7000*** -

Volume of air for releasing/clamping [cm3] 64

Operating temperature [ °C ] +10 to +60

Min. permissible clamping time / release time [ s ] 0.5

Equalisation [ mm ] - ± 0.75 ± 0.75

Radial pre-positioning4 [ mm ] ± 1

Axial pre-positioning5 [ mm ] - 3

Max. loading angle [°] ± 5

Repeatability6 [ mm ] < 0.05

System accuracy7 [ mm ] < 0.1

Weight [ kg ] 1.8

Air connection M5

Sensor connection M12 5-pin

Voltage range [V] 24 V (18 to 34 V)

* Other lifting and retraction distances possible on request ** with push-in fitting 953 273, 953 272 *** 90 degrees in equalisation direction




Phone: (636) 386-8022 Fax: (636) 386-8034

Subject to change without notice WM-020-418-01-en


SPEEDY connect

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i Calculation example, tilting torque (fictive figures):4 SPEEDY connect M on a frame structure, fitted horizontally

Question:Insertion moment ME > 2 x load moment ML? (safety factor 2)

Solution:Contact diameter = 55 mmL1 = 55 mm / 2 = 27.5 mm = 0.0275 m

L2 = (55 mm / 2 = 27.5 mm) + 360 mm = 0.3875 m

ME = 2 x (FE x L1 + FE x L2) = 2 x (3000 N x 0.0275 m + 3000 N x 0.3875 m)ME = 2490 NmML = MG + MP ML = (FG x LG) + (FP x LP) = (2943 N x 0.18 m) + (2000 N x 0.31 m)ML = 1149.7 Nm

ME/ML > 2?ME/ML = 2490 Nm /1149.7 NmME/ML = 2.17 > 2With this design there is a safety factor of around two.

Attention: acceleration forces due to handling operations are to be considered separately!All variables are to be stated in SI units (metre, newton).

ME : Moment from insertion forceML : Moment from loadFP : Process force = 2000 NFE : Insertion force = 3000 N (at 5 bar)FG : Force due gravity, workpiece + pallet = 300 kg x 9.81 m/s² = 2943 NSpacing = 660 x 360

0

LG

= 1

80

LP =

310

Spa

cing

360

FE

FE

L1

L2

FP

FG

Tilting point

SPEEDY connect

Titling tilting torque calculation exampleProfit from our expertise

* Other lifting and retraction distances possible on request ** with push-in fitting 953 273, 953 272 *** 90 degrees in equalisation direction


Phone: (636) 386-8022 Fax: (636) 386-8034




SPEEDY connect

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connect

Characteristics:Fast closing clamp made of high-quality tool steel and a housing made of anodised, high-strength aluminium with very low space requirements due to compact external dimensions.

Is clamped mechanically using springs, the force boosted pneumatically and the system released pneumatically.

The integrated polling unit signals the clam-ping state via 24 V signals.

The fast closing clamp can be used in the designs with zero point, with equaliser and without centring.

Application:For installation in systems for vehicle body-shell manufacture, assembly systems and for connecting machine elements. Suitable for usage in welding environments (welding-resistant).

It can also be used for all common machi-ning tasks such as milling, grinding, eroding as well as on test stands and assembly devices. Ideal for automatic loading.

SPEEDY connect MP

lModulelPneumaticl Integrated polling

Four M8 x 20 mm fastening screws included.

* Max. 12 bar with push-in fitting 953 160 or 953 271 (included) Max. 20 bar with push-in fitting 953 272 or 953 273 (page 14)

1) Hardened contact surface2) Fastening 4x M8 DIN6912

R60

7295

Ø 55

89

(106)

Ø 90

5

Ø 89,8

15

1)

2)

11

Order no. Retention force Pressure max. Release pressure min. Weight Data sheet

9000 001 10.000 N 20 bar* 5 bar 1.8 kg D169

Element with zero point


9000 003 10.000 N 20 bar* 5 bar 1.8 kg D169

Element without centring


9000 002 10.000 N 20 bar* 5 bar 1.8 kg D169

Element with equaliser

Index pin included. See data sheet




Phone: (636) 386-8022 Fax: (636) 386-8034


SPEEDY connect

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connect

i

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 [bar]

0

1000

2000

3000

4000

5000

6000

7000

8000

9000[N]

Example calculation:Pneumatic clamping pressure = 5 bar. According to the diagram there is an insertion force of 3000 N.

Variable insertion force with SPEEDY connectDepending on the clamping pressure, the clamping force is:

Clamping force / clamping pressure diagram

With zero point Ø 28 mm

With equaliser ± 0.75 mm (in equalisation direction)

Without centring Ø 29.5 mm (± 0.75 mm)

SPEEDY connect with equaliser



Phone: (636) 386-8022 Fax: (636) 386-8034




SPEEDY connect

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connect

i Equalising via fast closing clamp

Application

• Different materials between palletand plate

• Pallets with same retractable nipples

• For large number of pallets anddirect tool clamping

• Tolerance range ± 0.75 mm

Equalising via fast closing clamp

± 0.75 mm

± 0.75 mm

Equalising options

Depending on requirements, there are numerous possible ways of equalising tolerances for different materials and different jig sizes. In principle, the equalising can be undertaken on the machine side or the jig side.

• Equalising via fast closing clamp ± 0.75 mm• Equalising via retractable nipple AG ± 0.05 mm / OZ ± 0.2 mm

Phone: (636) 386-8022 Fax: (636) 386-8034



For data sheets and 3D data see www.roemheld-usa.comSubject to change without notice WM-020-418-01-en


SPEEDY connect

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connect

Equalising via retractable nipple

i Equalising via retractable nipple

Application

• Different materials between palletand plate

• Flexible with varying pallet sizes

• Tolerance rangeAG ± 0.05 mm / OZ ± 0.2 mm

± 0.05 mm

± 0.2 mm

Symbols

NP - with zero point AG - with equaliser OZ - without centring



Phone: (636) 386-8022 Fax: (636) 386-8034




SPEEDY connect

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connect

Retractable nipple connect M

Characteristics:Retractable nipple with zero point.

Application:For positioning and clamping in machines and systems.


lWith zero point

Characteristics:Retractable nipple with equaliser in one axis (sword shape). An index pin ø3 mm is fitted for correct positioning.



lWith equaliser

lWithout centring Characteristics:Retractable nipple without centring.


Ø28

4,8

A

B

M 10

Ø 16

1)

Ø27,

7

Ø28

Ø 311

4,8B

A

M 10

Ø 16

3

1)

2)

SW 24Ø

27,6

4,8

A

B

M 10

Ø 16

1)

1) Counterbore for DIN912 M82) Equalisation direction marked

1) Counterbore for DIN912 M8

1) Counterbore for DIN912 M8

* Retractable nipple shortened, without lifting

* Retractable nipple shortened, without liftingIndex pin included

* Retractable nipple shortened, without lifting

Order no. Screw quality Tightening torque Dimensions Weight Data sheet

M8 M10 A B

9000 101 min. 10.9 36 Nm 36 Nm 16.4 mm 25 mm 0.05 kg D170

9000 104 min. 10.9 36 Nm 36 Nm 14.8 mm* 23.4 mm* 0.05 kg D170


M8 M10 A B

9000 102 min. 10.9 36 Nm 36 Nm 16.4 mm 25 mm 0.05 kg D170

9000 105 min. 10.9 36 Nm 36 Nm 14.8 mm* 23.4 mm* 0.05 kg D170


M8 M10 A B

9000 100 min. 10.9 36 Nm 36 Nm 16.4 mm 25 mm 0.05 kg D170

9000 103 min. 10.9 36 Nm 36 Nm 14.8 mm* 23.4 mm* 0.05 kg D170




Phone: (636) 386-8022 Fax: (636) 386-8034



SPEEDY connect

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connect

Aushub

i

Variant A: For applications in which nipple bores are not allowed on the surface (e.g. top of the pallet), or for direct workpiece clamping.

Variant B: Straightforward nipple fastening from above.

Variant C. Ideal fastening variant for clamping arrangements using which the workpiece is machined on both sides. Highest accuracy is ensured because the nipples are fastened in the same mounting bore.

Variant E, E1: The precision bores for the nipples and all the necessary positioning bores on the pallet can be manufactured in one operation. As a consequence the positions have the highest accuracy in relation to each other.

Application example

Variant A Variant B Variant C Variant E Variant E1

Flexible handling with and without lifting from the fit

The release cycle of the SPEEDY connect series can take place with and without lifting from the fit. The release cycle with lifting (1) is achieved using "standard" retractable nipples. The release cycle without lifting (2) is undertaken using "shortened" retractable nipples.

Aushub

(1) Released with lifting (1,5mm) (2) Released without lifting

Retractable nipple "shortened"Retractable nipple "standard"



Phone: (636) 386-8022 Fax: (636) 386-8034




SPEEDY connect

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connect

Characteristics:Makes it possible to manufacture the nipple fastening with one clamping arrangement. In this way the highest accuracy is achieved.

Application:Machine pallets, machine vices, chucks, jigs, direct workpiece clamping.

Nipple fastening D

Characteristics:Makes it possible to manufacture the nipple fastening with one clamping arrangement. In this way the highest accuracy is achieved.

Application:Machine pallets, machine vices, chucks, jigs, direct workpiece clamping.Optional: key for installation order no. 804 962, for locking in the face bores.

Nipple fastening E

Order no. For nipple Tightening torque Weight Data sheetM10

809 120 ø 16 mm 36 Nm 0.05 kg D170

Order no. For nipple Tightening torque Weight Data sheetM8

809 128 ø 16 mm 36 Nm 0.05 kg D170

BB

17,9

Ø 29,8Ø 17

11

Ø 10,5

AA14

,9

Ø 24,8M 8




Phone: (636) 386-8022 Fax: (636) 386-8034



SPEEDY connect

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connect

Order no. Description Weight

9000 901 Programming aid SPEEDY airtec / connect 5 kg

Programming aid in case with foam insert

• 3x nipple side (reversible attachment SPEEDY airtec / connect), labelled• 3x element side with pre-assembled retractable nipple with zero point for

SPEEDY connect• 3x retractable nipple with zero point for SPEEDY airtec• Various tools

Programming aid

for SPEEDY airtec / connect

The programming aid is used to help on teaching-in a work cycle with a robot. The programming aid case contains three sets for the articles SPEEDY airtec and SPEEDY connect. One set consists of a 50 mm attachment for the retractable nipple

side and a 50 mm attachment for the closing clamp side. Both attachments together therefore produce a distance of 100 mm. After the successful determination of the co-ordinates, the 2x 50 mm can be corrected in the programming.

One set consists of a 50 mm attachment for the retractable nipple side and a 50 mm attachment for the closing clamp side

Programming aid for teaching-in a robot



Phone: (636) 386-8022 Fax: (636) 386-8034




SPEEDY connect

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connect

Push-in fitting 0°

Characteristics:Pneumatic M5 coupler in 0° design suitable for 9000 001.

Application:For the connection and actuation of the SPEEDY connect.

Order no. Description Pressure max. Weight

953 160 M5 Ø6 mm – straight / 0° 12 bar 4.5 g

953 273 M5 Ø6 mm – straight / 0° 20 bar 4.5 g

1)

SW 10

M5

314,3

Push-in fitting 90°

Characteristics:Pneumatic M5 coupler in 90° design suitable for 9000 001.

Application:For the connection and actuation of the SPEEDY connect.

Order no. Description Pressure max. Weight

953 171 M5 Ø6 mm – angled / 90° 12 bar 5 g

953 272 M5 Ø6 mm – angled / 90° 20 bar 5 g

M5

3

11,5 17

,4

Ø10

,5

SW 8

1)


804 962 Retractable nipple key 0.08 kg

Characteristics:Retractable nipple key SPEEDY connect.Application:Nipple fastening as per variant E. Installing and removing retractable nipples.

Key for nipple fastening E

Accessories




Phone: (636) 386-8022 Fax: (636) 386-8034



SPEEDY connect

19

connect

Sensor cable 1 m, 3 m

Characteristics:5-core sensor cable with M12 connectorin straight or angled design with length of1 or 3 metres.

Application:For the connection and evaluation of the integrated sensor unit.


999 700 5-core sensor cable, l = 1 m , M12 connector 0°, 0.05 kg

flying lead


flying lead


flying lead


flying lead


9000 900 Bridge for mechanical unlocking 0.07 kg With two M5 x 22 mm screws for fastening and one M6 x 30 mm screw for jacking

Characteristics:Bridge for mechanically unlocking the clamping element including fastening and jacking screws.Application:Releasing the element during servicing if, e.g., there is no compressed air available.

Bridge for unlocking80

15

65Ø 6

15



Phone: (636) 386-8022 Fax: (636) 386-8034



Carr Lane Roemheld Mfg. Co. 927 Horan Dr. Fenton, MO 63026Phone: (636) 386-8022 Fax: (636) 386-8034 E-mail: [email protected] Website: www.roemheld-usa.com

... because zero point clamping has an origin!

Since 1988, STARK has developed zero point clamping sys-tems and is considered a pioneer in this sector.

In the first catalogue we described our product as follows:

"The retractable nipple is mounted directly on the clamping device or directly on the workpiece."

As early as during the launch, consideration was given to pos-sibilities that to some extent were realised years later. The ori-ginal clamping cylinder is still used in production today.

As a leading company in the field of zero point clamping tech-nology, STARK has specialised uncompromisingly in zero point technology. By training specialists, STARK is safeguarding know-how for the future.

STARK combines all core components under one roof.

Continuous development and patents demonstrate the massi-ve innovative power of the company.

Quality, precision, service and individual advice are elements of the corporate strategy.

In production, STARK sees itself as a partner in various sectors and applications.

For the automotive or aerospace sector, machine tool manu-facture as well as one-off and series manufacturing, STARK is available as a competent point of contact.

Individual advice on the usage of STARK components and custom solutions for production are our strengths.

ROEMHELD, HILMA, STARK – the three brands of the Römheld group are market leaders worldwide for productive solutions in industrial manufacturing, assembly, clamping and drive technology.

With our components, products and systems, we make your manufacturing more efficient and more flexible. The Römheld group is represented internationally with sales partners and joint ventures.

Experience Specialist

Partners Group

Your dealer

The future starts now - roemheld-usa-resources ... · Acquisition and transmission of information...

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