The Future of Natural Gas Engines in Heavy Duty Trucks: The Diesel of Tomorrow? ACT R ESEARCH Co.,...
-
Upload
nathaniel-bailey -
Category
Documents
-
view
213 -
download
0
Transcript of The Future of Natural Gas Engines in Heavy Duty Trucks: The Diesel of Tomorrow? ACT R ESEARCH Co.,...
The Future of Natural Gas Engines in Heavy Duty Trucks: The Diesel
of Tomorrow?
ACT RESEARCH Co., LLC
August 10, 2012
Presentation Contents
• This file contains all of the tables, graphs, charts, and pictures that were included in the companion report at the time it was published.
ACT Research Co., LLC, Copyright 20122
Presentation Overview
• The Hypothesis
• Executive Summary
• The Case– Natural Gas and the U.S. Energy Market
– Changes in the Past
– Internal Combustion Engines: The Basics
– The Present
– Factors Impacting Change
– Trucker Surveys and Industry Panel Interviews
– ACT Volume Predictions and Timing
• The ConclusionACT Research Co., LLC, Copyright 20123
The Hypothesis
• The North American commercial vehicle truck market will see a measured shift to the use of natural gas as a fuel for heavy duty and class 8 vehicles, displacing currently used diesel fuel.
ACT Research Co., LLC, Copyright 20124
Executive Summary
• The abundance of available natural gas has changed the supply/demand equilibrium to the point that natural gas makes economic sense
• Combined with its inherently more environmentally friendly attributes, the door is now open for continued development of natural gas engines, vehicles, refueling infrastructure, and maintenance facilities
• Real economic savings and energy independence will be the driving forces as the U.S. Class 8 commercial vehicle market comes to the realization that no other alternative offers the same logical choice as natural gas.
ACT Research Co., LLC, Copyright 20125
Chapter 1
NATURAL GAS AND THE U.S. ENERGY MARKET
ACT Research Co., LLC, Copyright 2012 6
Selected Chapter 1 Highlights
• NG pump prices are relatively insensitive to changes in natural gas domestic spot prices
• In 2012, oil is about 7 times more expensive than natural gas (DGE)
• The U.S. has vast natural gas reserves• The combustion of natural gas relative to diesel
and coal is environmentally friendly• Gas has displaced coal as the second largest
source of energy in the U.S.
ACT Research Co., LLC, Copyright 20127
Chapter 1 Conclusion
• Domestically sourced natural gas will ultimately become the dominant source of energy for the United States to include transportation as the many factors associated with this growth are resolved: technological, geological, environmental, political, geopolitical and economic. Energy independence will become one of the driving forces as well as cost.
ACT Research Co., LLC, Copyright 20128
ACT Research Co., LLC, Copyright 20129
Force Field Analysis
Natural Gas Adoption as a Class 8 Fuel of Choice
Total Fuel Cost Per Mile
Forces For Change Forces Against Change
Engine Efficiency
Range
Environmental: Extraction (Frac’ing) Concerns:
Contamination of Water Table, Earthquake Risk, Escaped Gas*
Energy Content
Training (Drivers, Technicians, Sales, Marketing, Accounting, HR, etc.)
Little Refueling Infrastructure
* The radiative forcing (heat trapping ability) of methane is many times that of CO2. However, CO2 lasts many times longer in the atmosphere.
LNG/CNG Tank Cost
Sustainability Commitment(& Green Marketing)
Environmental:Combustion Advantage:
Least CO 2 of Fossil Fuels
Major Investment to Bring Repair Facilities Up to Codes
LNG Handling (Cryogenic)
Uncertain Truck Residual Value
Long Term Oil/Diesel Prices
Energy Independence
80% ENGINE Part Commonalitywith Diesel
Price Stability (Pump Price Insensitive to NG Spot Prices)
No Aftertreatment(No SCR System, No DEF Additive)
Nat
ural
Gas
Bec
omes
a “
Fuel
of C
hoic
e” fo
r Cla
ss 8
Tru
cks
In th
e U
.S.
Infrastructure Investments & Announcements
(Clean Energy, Trillium, and Shell )
Recent Major Engine and OEM Vehicle Product Announcements
Few Product Offerings
ACT Research Co., LLC, Copyright 201210
20
40
60
80
100
120
Qua
drill
ion
BTU
Chart 1 - US Energy Usage(Source: EIA)
3.6%
0.8%
ACT Research Co., LLC, Copyright 201211
200
250
300
350
400
Mill
ion
BTU
Chart 2 - Per Capita Energy Use(Source: EIA)
ACT Research Co., LLC, Copyright 201212
4
6
8
10
12
14
16
1819
49
1954
1959
1964
1969
1974
1979
1984
1989
1994
1999
2004
2009
2014
2019
2024
Thou
sand
BTU
/$1
RDG
PChart 3 - Energy per Dollar of GDP
(Source: EIA)
Energy per real GDP projections
ACT Research Co., LLC, Copyright 201213
38% 31%
27% 28%
20%23%
16%
19%
0.0
20.0
40.0
60.0
80.0
100.0
120.0
1990 2010
Qua
drill
ion
BTU
Chart 4 - Energy Usage by Sector(Source: EIA)
Commercial
Residential
Transportation
Industrial
ACT Research Co., LLC, Copyright 201214
40% 37%
23%21%
23%
25%7%
9%7%
8%
0.0
20.0
40.0
60.0
80.0
100.0
120.0
1990 2010
Qua
drill
ion
BTU
Chart 5 - Energy by Source(Source: EIA)
Renewable
Nuclear Electric
Natural Gas
Coal
Petroleum
ACT Research Co., LLC, Copyright 201215
Chart 6 - Primary Energy Flow by Source and Sector - 2010
Source: U.S. Energy Information Administration, Annual Energy Review 2010, Tables 1.3, 2.1b-2.1f, 10.3, and 10.4, October 19, 2011.
ACT Research Co., LLC, Copyright 201216
Table 1.1 – Energy Usage by Sector and Source
Percent
Source: EIA
1990 Petrol Renew Nat Gas Electric Loss Electric Sales Coal Total
Industrial 25.9 5.4 26.6 23.3 10.1 8.7 100.0
Transport 96.5 0.3 3.0 0.2 0.1 0.0 100.0
Residential 8.2 3.8 26.5 42.7 18.6 0.2 100.0
Commercial 7.4 0.7 20.1 49.3 21.5 0.9 100.0
2010 Petrol Renew Nat Gas Electric Loss Electric Sales Coal Total
Industrial 26.6 7.5 26.9 22.8 10.9 5.3 100.0
Transport 93.2 4.0 2.5 0.2 0.1 0.0 100.0
Residential 5.5 2.5 22.8 46.8 22.3 0.0 100.0
Commercial 3.9 0.7 18.0 52.2 24.9 0.3 100.0
ACT Research Co., LLC, Copyright 201217
0.000.501.001.502.002.503.003.504.004.505.00
0.000.501.001.502.002.503.003.504.004.505.00
Axi
s Titl
e
Chart 7 - Select Energy PricesDiesel Gallon Equivalent Cost
(Source : EIA)
NG Spot Rate
Diesel
Coal
ACT Research Co., LLC, Copyright 201218
Table 1.2 – BTU Content of Select Energy SourcesSources: EIA, U.S. DOE
Energy Source Standard UOM BTU Content MBTU/UOM DGE Current Price
(Std UOM)
Current Price (DGE)
Crude Oil Barrel (42 gal) 5,800,000 0.172414 41.72662 $94.72 $2.27Diesel (Pump Price) Gallon 139,000 7.194245 1.00000 $3.98 $3.98Natural Gas 1,000 cubic feet (Mcf) 1,028,000 0.972763 7.39568 $2.49 $0.34Natural Gas (Pump Price) $2.32
ACT Research Co., LLC, Copyright 201219
-5.00-4.50-4.00-3.50-3.00-2.50-2.00-1.50-1.00-0.500.000.501.00
-5.00-4.50-4.00-3.50-3.00-2.50-2.00-1.50-1.00-0.500.000.501.00
Axi
s Titl
e
Chart 8 - Select Energy Price DifferentialsDiesel Gallon Equivalent Cost
(Source : EIA)
NG Spot Rates
Coal
ACT Research Co., LLC, Copyright 201220
YEAR WTI Price/BBL Natural Gas Price/Mcf WTI/GAS Ratio WTI Price Natural Gas Price WTI/GAS Ratio1994 17.20$ 1.95$ 8.8 0.41$ 0.26$ 1.61995 18.43$ 1.69$ 10.9 0.44$ 0.23$ 1.91996 22.12$ 2.51$ 8.8 0.53$ 0.34$ 1.61997 20.61$ 2.49$ 8.3 0.49$ 0.34$ 1.51998 14.42$ 2.09$ 6.9 0.35$ 0.28$ 1.21999 19.34$ 2.27$ 8.5 0.46$ 0.31$ 1.52000 30.38$ 4.31$ 7.0 0.73$ 0.58$ 1.22001 25.98$ 3.96$ 6.6 0.62$ 0.54$ 1.22002 26.18$ 3.38$ 7.8 0.63$ 0.46$ 1.42003 31.08$ 5.47$ 5.7 0.74$ 0.74$ 1.02004 41.51$ 5.89$ 7.0 0.99$ 0.80$ 1.22005 56.64$ 8.69$ 6.5 1.36$ 1.17$ 1.22006 66.05$ 6.73$ 9.8 1.58$ 0.91$ 1.72007 72.34$ 6.97$ 10.4 1.73$ 0.94$ 1.82008 99.67$ 8.86$ 11.2 2.39$ 1.20$ 2.02009 61.95$ 3.94$ 15.7 1.48$ 0.53$ 2.82010 79.48$ 4.37$ 18.2 1.90$ 0.59$ 3.22011 94.88$ 4.00$ 23.7 2.27$ 0.54$ 4.22012 94.72$ 2.32$ 40.8 2.27$ 0.31$ 7.2
Table 1.3 - Relationship of Crude to Natural Gas Prices(Source: EIA)
DGE AdjustedUnadjusted
ACT Research Co., LLC, Copyright 201221
$0.00$2.00$4.00$6.00$8.00$10.00$12.00$14.00$16.00$18.00
0200400600800
10001200140016001800
1994
Q1
1995
Q1
1996
Q1
1997
Q1
1998
Q1
1999
Q1
2000
Q1
2001
Q1
2002
Q1
2003
Q1
2004
Q1
2005
Q1
2006
Q1
2007
Q1
2008
Q1
2009
Q1
2010
Q1
2011
Q1
2012
Q1
Pric
e/M
cf
Rigs
Chart 9 - Natural Gas Drilling Rigs vs. NG Price(Source: Baker Hughes)
<<Gas Rigs
Gas Price>>
ACT Research Co., LLC, Copyright 201222
$0.00
$20.00
$40.00
$60.00
$80.00
$100.00
$120.00
$140.00
$160.00
0
200
400
600
800
1000
1200
1400
1600
1994
Q1
1995
Q1
1996
Q1
1997
Q1
1998
Q1
1999
Q1
2000
Q1
2001
Q1
2002
Q1
2003
Q1
2004
Q1
2005
Q1
2006
Q1
2007
Q1
2008
Q1
2009
Q1
2010
Q1
2011
Q1
2012
Q1
Pric
e/BB
L
Rigs
Chart 10 - Oil Drilling Rigs vs. Oil Price(Source: Baker Hughes)
<<Oil Rigs
Oil Price>>
ACT Research Co., LLC, Copyright 201223
Chart 11
ACT Research Co., LLC, Copyright 201224
Chapter 2
CHANGES IN THE PAST
ACT Research Co., LLC, Copyright 2012 25
Selected Chapter 2 Highlights
• The shift from gasoline to diesel took decades because there was no infrastructure
• In contrast and despite everyone’s expectation and with substantial investments by the OEMs, there was no shift from diesel to turbine in the 1970s.
• At one time electric automobiles were 30% of the market. They are now less than 1%, but will be much higher in the future as technology meets more clearly defined needs.
ACT Research Co., LLC, Copyright 201226
Chapter 2 Conclusion
• History teaches us that profound changes in the powering of motor vehicles happen, but they are hard to predict and do not occur overnight. These changes are cost driven, only deviating within the constraints of law.
ACT Research Co., LLC, Copyright 201227
Chapter 3
INTERNAL COMBUSTION ENGINES: THE BASICS
ACT Research Co., LLC, Copyright 2012 28
Selected Chapter 3 Highlights
• The challenge of simultaneously engineering engine torque and power, fuel economy, low levels of multiple types of emissions, drivability, and reliability is an exercise in comprise
• NG engines come in two basic types: spark ignited and compression ignited
• To achieve emission requirements diesel engines require heavy and expensive modifications
ACT Research Co., LLC, Copyright 201229
Selected Chapter 3 Highlights(con’t)
• Diesel and natural gas engines have many similarities:– Approximately 80% of the parts are the same– Natural gas engines (except Dual Fuel HPDI) are
spark ignited.
• There are two basic types of natural gas fuel: Compressed Natural Gas (CNG) and Liquid Natural Gas (LNG). Each type has pros and cons with respect to transportation, storage, cost, and other factors
ACT Research Co., LLC, Copyright 201230
Chapter 3 Conclusion
• Total cost drives technology to achieve specified levels of power and emissions.
• Periodically the factors determining total costs require fundamental review.
• The decline in the cost of natural gas and new engine/vehicle offerings have brought us to such a point.
• The industry is at the front end of invention as it learns how to work with NG in the most efficient, productive manner.
ACT Research Co., LLC, Copyright 201231
ACT Research Co., LLC, Copyright 201232
Energy Content and Volumeby Fuel Type
Energy Structure BTUs of Energy in a Gallon Energy Storage
(Relative Volume)
Diesel Fuel C18H36 128,000 1
Biodiesel C18H35O2 119,000 1.1
Natural Gas CH4 85,000 3.7 CNG
1.7 LNG
ACT Research Co., LLC, Copyright 201233
NG vs. Diesel ComparisonEngine Component Diesel Natural Gas Remarks
1. Engine short block Same Same From the oil pan to the top of the cylinder block, the engine is the same except the piston design and compression ratio are different
2. Cylinder head Unique design for fuel injector
Unique design for spark plug
Very similar in design. A hole in the cylinder head for either the fuel injector or the spark plug. Number of intake and exhaust valves used may differ.
3. Engine accessory drive arrangement – air compressor and any hydraulic pumps
Same Same No change in design for multitude of engine driven accessories.
4. Fuel system Common rail diesel injection pump and injectors
Natural gas fuel system – a means of mixing natural gas with air.
The heart or basic difference in the engines. Note that the fuel system is the same whether the engine uses CNG or LNG as the supplied fuel.
5. Exhaust system including the turbocharger, EGR valve, and exhaust cooler.
Same technology Same technology Minor differences in turbocharger design – variable geometry versus waste gated. EGR valve to mix air with cooled exhaust gases is essentially the same.
6. EGR cooler Same technology Same technology May be minor mounting differences but same basic technology.
7. Spark plugs and ignition system Not Required Add to engine Along with the fuel system, the use of an ignition system differentiates the two engines. Ignition system uses modern coil over plug design.
8. Flywheel or flex plate mounted to the crankshaft.
Same Same Difference is whether the engine will be used with a manual or automatic transmission.
9. Engine oil lubrication system Same Same Both engines use spin on combination full flow and by-pass oil filters. Different low ash oil is used in the natural gas engine.
10. Engine cooling system Same Same Both systems utilize a water pump to circulate coolant through the entire cooling system.
11. Electronic engine controls Very Similar Very Similar Minor differences due to fuel used and ignition system.
12. Engine and system diagnostic controls Same Same Basically, a laptop computer that can read the engine control system, read fault codes, and record data.
13. Engine starters and battery charging systems
Same Same Numerous options to meet customer requirements.
ACT Research Co., LLC, Copyright 201234
EPA Emission Standards
0.010.01 0.100.10
0.20.2
1.21.2
2.52.5
4.04.0
5.05.0
19941994
19981998
20022002
20072007
20102010
PARTICULATE [g/ HPPARTICULATE [g/ HP--hr]hr]0.00.0
0.00.0
NO
x /
NO
x+
NM
HC [
g/H
PN
Ox /
NO
x+
NM
HC [
g/H
P-- h
r]hr]
15 PPM15 PPM
500 PPM500 PPM
SULFURSULFUR
0.010.01 0.100.10
0.20.2
1.21.2
2.52.5
4.04.0
5.05.0
19941994
19981998
20022002
20072007
20102010
PARTICULATE [g/ HPPARTICULATE [g/ HP--hr]hr]0.00.0
0.00.0
NO
x /
NO
x+
NM
HC [
g/H
PN
Ox /
NO
x+
NM
HC [
g/H
P-- h
r]hr]
15 PPM15 PPM
500 PPM500 PPM
SULFURSULFUR
Chapter 4
THE PRESENT
ACT Research Co., LLC, Copyright 2012 35
Selected Chapter 4 Highlights
• Although there are few natural gas product offerings today, there are two game changers in process:– A dramatic decline in the cost of natural gas– New HD engine and OEM truck offerings are
expected to enter the market place in 2013-2015 with more expected to follow
• Numerous natural gas suppliers are working to expand refueling infrastructure
ACT Research Co., LLC, Copyright 201236
Chapter 4 Conclusion
• A number of factors favorable to a substantial adoption of natural gas propulsion in commercial trucks are in place.
ACT Research Co., LLC, Copyright 201237
ACT Research Co., LLC, Copyright 201238
Top 5 NGV Countries
Country Number of Vehicles % Total Global NGVs
Iran 2,859,386 19.31%
Pakistan 2,850,000 19.25%
Argentina 2,077,581 14.03%
Brazil 1,702,790 11.50%
India 1,100,376 7.43%
ACT Research Co., LLC, Copyright 201239
Proposed Clean Energy NG Stations
ACT Research Co., LLC, Copyright 201240
FMVSS 121 – Stopping Distance
Phase Axle Configuration GVWR Pounds New Requirement Compliance DatePhase 1 Standard 6X4 Below 59,000 250 Feet August 2011Phase 2 6X4 Severe Service 59,600-70,000 250 feet August 2013Phase 2 6X4 Severe Service Above 70,000 310 Feet August 2013Phase 2 All 4X2 Heavy Tractors All 250 Feet August 2013Source: U.S. Code of Federal Regulations 2009. Title 49: Transportation Section 571.121 – Air Brake Systems.
ACT Research Co., LLC, Copyright 201241
2017 Combination Tractor StandardsEPA Emission Standards
(Grams of CO2/ton Mile)
Low Roof Mid Roof High Roof
Day Cab Class 7 103 103 116
Day Cab Class 8 78 78 78
Sleeper Cab Class 8 64 69 71Source: EPA Website
ACT Research Co., LLC, Copyright 201242
2017 Combination Tractor StandardsNHTSA Fuel Consumption Standards
(Gallons of fuel/1,000 ton mile)
Low Roof Mid Roof High Roof
Day Cab Class 7 10.1 10.1 11.4
Day Cab Class 8 7.7 7.7 8.5
Sleeper Cab Class 8 6.3 6.8 7.0Source: EPA Website
ACT Research Co., LLC, Copyright 201243
2017 Vocational Vehicle StandardsEPA Emission Standards
(Grams of CO2/ton Mile)
EPA Full Useful Life Emissions Standards
(grams CO2/ton mile)
NHTSA Fuel Consumption Standards
(gallons/1,000 ton-mile)
Light HeavyClass 3-5
344 33.8
Medium HeavyClass 6-7
204 20
Heavy Heavy Class 8
107 10.5
Source: EPA Website
Chapter 5
FACTORS IMPACTING CHANGE
ACT Research Co., LLC, Copyright 2012 44
Selected Chapter 5 Highlights
• The primary determinants of fuel selection include the following:– overall fuel economy– fuel cost and long term availability– emission characteristics– engine reliability and durability– national and world politics– national security
ACT Research Co., LLC, Copyright 201245
Chapter 5 Conclusion
• The share of NGVs will grow because of cost and environmental advantages over diesel.
• NG is a domestic resource that could ultimately supply 100% of transportation’s fuel needs.
• It is no longer a question of using NG, but exactly when, where, and how much.
ACT Research Co., LLC, Copyright 201246
ACT Research Co., LLC, Copyright 201247
Fuel Type Comparison
Liquid Fuel
GGE BTU per Gallon
Lb. per Gallon
BTU per Pound
Energy vs. Gasoline
Diesel #2 0.880 129,500 7.08 18,291 113.64%B20 Bio-diesel 0.900 127,250 7.13 17,847 111.11%B100 Biodiesel 0.960 118,300 7.33 16,139 104.17%Gasoline 1.000 114,000 6.25 18,240 100.00%Gasoline + 10% Ethanol 1.019 111,836 6.30 17,751 98.14%LPG (Propane) 1.350 84,300 4.24 19,882 74.04%Flex-fuel (Ethanol E85) 1.390 81,800 6.57 12,450 71.94%Ethanol (E100) 1.500 76,100 6.61 11,513 66.67%LNG 1.536 75,000 3.75 20,000 65.10%Methanol (M100) 2.010 56,800 6.63 8,567 49.75%Note: GGE mean Gasoline Gallon EquivalentSource: U.S. Department of Energy, LNG Research, “Fuelishness Article from June 2012, Lube’N’Greases, Volume 18, Issue 6.
ACT Research Co., LLC, Copyright 201248
Annual Fuel Cost ComparisonsDiesel Fuel Natural Gas
@ 90% EfficiencyNatural Gas
@ 85% Efficiency
Natural Gas@ 80% Efficiency
MPG 6.0 5.4 5.1 4.8Gallons of fuel required for 100,000 miles
16,667 18,519 19,608 20,833
Cost of fuel at $4.00 per gallon $66,668 -- -- --Cost of natural gas fuel at $2.50 per gallon DGE
$46,298 $49,020 $52,083
DEF consumption in gallons 333.34 Not Required Not Required Not RequiredDEF cost at $2.00 per gallon $666.68 -- -- --Diesel particulate filter cleaning $275.00 Not Required Not Required Not RequiredTotal fuel cost $67,610 $46,298 $49,020 $52,083Fuel cost savings $21,312 $18,590 $15,527Five year savings $106,560 $92,950 $77,635
ACT Research Co., LLC, Copyright 201249
ACT Research Co., LLC, Copyright 201250
ACT Research Co., LLC, Copyright 201251
ACT Research Co., LLC, Copyright 201252
Chapter 6
TRUCKER SURVEYS AND INDUSTRY PANEL INTERVIEWS
ACT Research Co., LLC, Copyright 2012 53
ACT Research Co., LLC, Copyright 201254
Fleet Owner Operator
Respondent Type 102 294
0
50
100
150
200
250
300
350Re
pond
entt
Typ
e
Respondent Type
ACT Research Co., LLC, Copyright 201255
No Answer Short or Long Line Haul Route Delivery Speciality (Refuse, Dump, etc.)
Fleet 4 81 11 6
Owner Operator 3 273 14 4
0
50
100
150
200
250
300
Num
ber o
f Res
pond
ents
Primary Use of Vehicle
ACT Research Co., LLC, Copyright 201256
No Answer 1 to 99 100 to 250 250 to 1,000 More than 1,000
Fleet's No. of Tractors 2 30 31 21 18
0
5
10
15
20
25
30
35
Num
ber o
f Res
pond
ents
Number of Tractors (Fleets Only)
ACT Research Co., LLC, Copyright 201257
No Answer 1 to 9 Million 10 to 25 Million 26 to 50 Million 51 to 100 Million Over 100 Million
Fleet Revenue (Mils) 17 5 23 25 8 24
0
5
10
15
20
25
30
Num
ber o
f Res
pond
ents
Fleet Revenue (Millions)
ACT Research Co., LLC, Copyright 201258
ACT Research Co., LLC, Copyright 201259
ACT Research Co., LLC, Copyright 201260
ACT Research Co., LLC, Copyright 201261
ACT Research Co., LLC, Copyright 201262
Chapter 7
ACT’s NG VEHICLE PENETRATION FORECASTS
AND CALCULATORS
ACT Research Co., LLC, Copyright 2012 63
ACT Research Co., LLC, Copyright 201264
Current NG Truck OfferingsTABLE 7.1
MAKE MODEL ENGINE GVW HORSEPOWER TORQUE LNG (DGE) CNG (DGE) CLASS Range SOURCE
Autocar LCF REFUSE HAULER CUMMINS ISL-G 320 HP CNG 8http://www.autocartruck.com/Refuse/Files/Documents/News/laf%20press%20release%20101310_634225564125299611.pdf
Ford E450 Cutaway Ford 5.4L V8 19.2 - 37.2 4
up to 150 miles w 2 tanks & 275 miles w 4 tanks
http://www.ford-trucks.com/news/idx/7/088/2000/article/05082000__Ford_expands_natural_gas_offerings_with_new_E450_Cutaway.html?ref=esp-link
F250/F350 FORD SD V8 6.2L CNG OR Gasoline 2/3
http://www.ford-trucks.com/article/idx/25/809/article/Ford_to_Offer_Clean_Natural_Gas_BiFuel_System_in_2012_Super_Duty.html?ref=esp-link
Freightliner Cascadia 113Cummins Westport ISC12 G (year 2013 ) up to 60,600 lbs 400 HP 1,450 lb-ft 168 155 8
www.freightlinertrucks.com/Trucks/Alternative-Power-Trucks/Natural-Gas
M2 112 Cummins Westport ISL G up to 62,000 lbs 260-320 HP 660-1,000 lb-ft 65 and 86 60 and 75114SD Cummins Westport ISL G up to 62,000 lbs 260-320 HP 660-1,000 lb-ft 65 and 86 60 and 75 7/8
GM SAVANA CARGO VAN GMC 6L V8 CNG 2/3
up to 200 miles with 3 tanks & up to 300 miles w 4 tanks http://www.gmc.com/savana-cargo-van.html
International Workstar CNG ESI 7.6L 27,500-72,000 lbs 210-300 HP 520-860 lb-ft 30-60http://www.internationaltrucks.com/trucks/naturalgas#cng_and_lng_offerings
Durastar CNG (summer 2012) ESI 7.6L 32,000 300 HP 860 lb-ft 55
Transtar CNG (late 2012)Cummins Westport ISC12 G (year 2013 ) 52,000 320 HP 1,000 lb-ft 75
Prostar LNG (late 2013) Dual Fuel MaxxForce 13 NG 52,350 430 HP 1,550 lb-ft 50-119
Kenworth W900 Cummins Westport ISL G 320 HP 1000 lb-ft 63 - 160 or more 76 - 81 8800LNG - 400CNG http://www.kenworth.com/trucks.aspx
W900Cummins Westport ISC12 G (year 2013 ) up to 400 HP up to 1,450 lb-ft yes yes 8
T800Westport HD 15L (95% LNG - 5% Diesel) 80,000 to 100,000 lbs 400 HP - 475 HP 1,450-1,750 lb-ft 100 500
T800Cummins Westport ISC12 G (year 2013 ) up to 400 HP up to 1,450 lb-ft yes yes 8
T660Cummins Westport ISC12 G (year 2013 ) up to 400 HP up to 1,450 lb-ft yes yes 8
T440 Cummins Westport ISL G 320 HP 1000 lb-ft 63 - 160 or more 76 - 81 7800LNG - 400CNG
T370 7T270 6
Paccar MX 380-485 HP 1,450-1,750 lb-ftMack TerraPro NG (refuse) Cummins Westport ISL G 300-320 HP http://www.macktrucks.com/default.aspx?pageid=4338Peterbilt 384 Cummins Westport ISL G 69-139 69-139 8 http://www.peterbilt.com/eco/index.htm
365 Cummins Westport ISL G 69-139 69-139 8320 Cummins Westport ISL G 69-139 69-139 8382 Cummins Westport ISL G up to 66,600 lbs 69-139 69-139386 LNG Cummins ISX 450 HP 1,750 lb-ft 49-114 8
Volvo VNM DAY CAB Cummins Westport ISL G 320 HP 1000 lb-ft yes yes 8
http://www.volvotrucks.com/trucks/na/en-us/news_and_events/news_releases/2011/_layouts/cwp.internet.volvocom/newsitem.aspx?news.itemid=106245&news.language=en-gb
VNM 2014 Volvo 13L LNG w/ Diesel yes w/ diesel
http://www.volvotrucks.com/trucks/na/en-us/news_and_events/news_releases/_layouts/CWP.Internet.VolvoCom/NewsItem.aspx?News.ItemId=123985&News.Language=en-gb
VNL DAY CAB 2013Cummins Westport ISC12 G (year 2013 ) yes
http://www.volvotrucks.com/trucks/na/en-us/news_and_events/news_releases/2011/_layouts/cwp.internet.volvocom/newsitem.aspx?news.itemid=106245&news.language=en-gb
VNM 2014 Volvo 13l LNG w/ Diesel yes w/ diesel
ACT Research Co., LLC, Copyright 201265
Aftermarket NG ConvertersTABLE 7.2
Company Address City State Zip Country Contact Phone Email WebsiteAltech_Eco 101 Fair Oaks Road Arden NC 28407 USA Mike Cerven 842-654-8300 [email protected] www.altrecheco.comAmerican Alternate FuelAmerican Power Group, Inc 2503 Poplar Street Algona IA 50511 USA Ed Wolf 515-395-1360 [email protected] www.americanpowergrouping.comAuto Gas AmericaBAF Technologies 2415 Beatrice Street Dallas TX 75208 USA Brent Pope 866-931-8940 [email protected] www.baftechnologiesClean Air Power, Inc. 13615 Stowe Drive Poway CA 92064 USA Kevin Campbell 909-393-7933 [email protected] www.cleanairpower.comCNG Store (dba Auto Gas Store) 1596 West 2650 s, Suite 103 Ogden UT 84401 USA 866-931-8940 [email protected] www.autogasamerica.comEcoDual 601 Bay Street Beaufort SC 29902 USA Doug Thomson 617-855-7999 [email protected] www.ecodual.comFuel-Tek Conversions Corp 5660 E 58th Avenue Commerce City CO 80022 USA 702-941-2791 [email protected] www.fueltek.bizGo Natural CNG 2023 South 625 West Woods Cross UT 84087 USA Lucas Kjar 801-281-4766 [email protected] www.gonaturalcng.comGreenkraft Inc 2530 S. Birch Street Santa Ana CA 92707 USA Sos Bardakjian 714-545-7777 [email protected] www.greenkraftinc.comHigh Pressure Group 1468 James Road Garnerville NV 89460 USA Trent Colbert 775-455-4059 [email protected] www.highpressuregroup.comIMPCO Automotive/Evotek 1274 South State Road 32 Union City IN 47390 USA Beverly Osborne 765-305-2091 [email protected] www.impcoautomotive.comLandi Renzo USA/Baytech 23535 Talo Avenue Torrence CA 90505 USA Gianluca Maso 310-283-8661 [email protected] www.landiusa.comNatGasCar 17000 St. Clair Ave Cleveland OH 44110 USA Joe Wray 216-692-3700 [email protected] www.natgascar.comNaturaldrive Partners 13765 W Auto Drive #122 Goodyear AZ 85338 USANGV Motori/NGV Conversions, Inc. 5589 Callcott Way, Suite 1416 Alexandria VA 22312 USA Michelle Guzzone 866-636-2289 [email protected] www.ngvus.com Parnell USA 1720 E Deer Valley Rd #101 Phoenix AZ 85024 USA 623-581-8335 [email protected] www.usealtfuels.comPowerfuel CNG 650 NW 27th Avenue Fort Lauderdale FL 33311 USA 800-963-4375 [email protected] www.powerfuelcng.comWestport LD 101-1750 West 75th Ave Vancouver BC V6P 6G2 CAN John Howell 734-233-6869 [email protected] www.westport-ld.comWise Gas, Inc. P.O. Box 266774 Weston FL 33326 USA Sara Neal 954-636-4291 [email protected] www.wisegasinc.com
Source: NGVAmericaFor full detail by engine size and model, please see: http://www.ngvamerica.org/about_ngv/available_ngv.html
As of 8/6/2012
ACT Research Co., LLC, Copyright 201266
Aftermarket NG Convertersby Original Fuel Type
TABLE 7.3
Ford
GM
Chry
sler
Cat
Cum
min
s
Detr
oit D
iese
l
Daim
ler C
hrys
ler A
G
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
Altech_Eco X X X X XAmerican Alternate Fuel X XAuto Gas America X X XBAF Technologies X X X X XCNG Store (dba Auto Gas Store) X X X X XFuel-Tek Conversions Corp X XGo Natural CNG X X X XGreenkraft Inc X X XHigh Pressure Group X XIMPCO Automotive/Evotek X X X X X XLandi Renzo USA/Baytech X X X X X XNatGasCar X X X XNaturaldrive Partners X X X XNGV Motori/NGV Conversions, Inc. X X X X XParnell USA X X XPowerfuel CNG X X XWestport LD X XWise Gas, Inc. X X XAmerican Power Group, Inc X X X X X X X X X X X X X XClean Air Power, Inc. X X X X X XEcoDual X X X X X X XNGV Motori/NGV Conversions, Inc. X X X X X X
Source: NGVAmericaFor full detail by engine size and model, please see: http://www.ngvamerica.org/about_ngv/available_ngv.html
As of 8/6/2012
Dies
elG
asol
ine
or G
asol
ine/
E85
OEMs Model Year Participation
Orig
inal
Fue
l
Company
Natural Gas Market Centers and Hubs in Relation to Major Natural Gas Transportation Corridors, 2009
ACT Research Co., LLC, Copyright 201267
ACT Research Co., LLC, Copyright 201268
ACT Research Co., LLC, Copyright 201269
ACT Research Co., LLC, Copyright 201270
Natural Gas Spot Price (MMBtu)
Henry Hub: Overview and Location
ACT Research Co., LLC, Copyright 201271
Publicly Accessible CNG Fueling StationsSource: U.S. DoE AFDC, BatchGEO Map & Google
ACT Research Co., LLC, Copyright 201272
LNG Stations (Public and Private)Source: U.S. DoE AFDC, BatchGEO Map & Google
ACT Research Co., LLC, Copyright 201273
ACT Research Co., LLC, Copyright 201274
Clean EnergyPlanned CNG Station Locations
ACT Research Co., LLC, Copyright 201275
Clean EnergyPlanned LNG Station Locations
ACT Research Co., LLC, Copyright 201276
ACT Research Co., LLC, Copyright 201277
0.0%
10.0%
20.0%
30.0%
40.0%
50.0%
60.0%
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030
Axi
s Ti
tle
Stages* of U.S. Class 8 Natural Gas Adoption--Baseline Scenario(Class 8 Truck Retail Sales Plus Transit Buses)
Preconditions for Takeoff
Traditional Diesel Dominates
Takeoff of Natural Gas Adoption
Drive to Maturity andSteady State Share
* These stages are inspired by W.W. Rostow's Stages of Economic Growth
NG in 2009 estimated at about 3%
About 53%NG in 2030
About 51% NG in 2025
About36% NGin 2020
Issues, which common in introduction of many new technologies, causes temporarypullback in rate of increase in adoption
ACT Research Co., LLC, Copyright 201278
Payback Calculator Inputs
Payback Calculator Results
ACT Research Co., LLC, Copyright 201279
ACT Research Co., LLC, Copyright 201280
ACT Research Co., LLC, Copyright 201281
ACT Research Co., LLC, Copyright 201282
ACT Research Co., LLC, Copyright 201283
ACT Research Co., LLC, Copyright 201284
U.S. Class 8 Natural Gas Adoption Rates--Baseline Scenario
2013 2014 2015 2016 2017 2018 2019 2020 2025 2030FOR HIRE:TL 4% 5% 5% 6% 10% 18% 22% 30% 52% 53%LTL 4% 6% 6% 7% 11% 20% 30% 43% 60% 61%Expedited 6% 8% 9% 13% 20% 30% 40% 45% 73% 73%Owner Operator 0% 1% 1% 2% 2% 3% 3% 5% 6% 7%
PRIVATE 5% 8% 8% 9% 13% 23% 33% 45% 65% 67%
VOCATIONAL:Refuse 50% 65% 75% 90% 95% 95% 95% 95% 95% 95%Municipial 5% 8% 10% 13% 20% 30% 40% 48% 73% 73%Construction 1% 2% 2% 3% 5% 6% 8% 10% 15% 18%Other 0% 0% 1% 1% 1% 1% 1% 1% 1% 1%
TRANSIT BUS 50% 55% 67% 67% 67% 67% 67% 67% 67% 67%
NG SHARE OF CLASS 8 TRUCK AND BUS SALES 6% 9% 10% 12% 15% 22% 28% 36% 51% 53%
SALES OF NG TRUCKS AND BUSES (000) 15 21 22 21 33 52 63 75 125 134
Memo: 2009 2010 2011 2012Total NG Vehicles 2009-12 4 7 8 12 e
The Conclusion
• By 2025, natural gas will become the fuel of choice for 50% of Class 8 on-highway vehicles.
ACT Research Co., LLC, Copyright 201285