The Future is Now · added tasks while forming a synergy between the human and robot, as they...
Transcript of The Future is Now · added tasks while forming a synergy between the human and robot, as they...
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The Future is Now: A Comprehensive Guide to Warehouse Automation
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The Tipping Point for Warehouse Labor.............................................04
Warehouse Automation 101 ...............................................................06
Where We Can Impact Your Process ..................................................07
Make Way for Robots to Deliver Tomorrow’s Promise ....................09
The Undeniable Upside ........................................................................11
Table of Contents
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The economy is growing stronger, with more American jobs being added every month.
However, warehouses across the country are struggling to find labor, which is impacting efficiency.
Amid this complex economic reality, an exciting solution is emerging that promises to
revolutionize the way we look at warehouse operations. Welcome to the world of robotics
and automation in the warehouse.
It can be scary, we understand that. How can a machine take my job? This common fear
among hardworking American laborers isn’t unfounded, it’s just misunderstood.
We believe in warehouse automation because it improves the lives and jobs of
everyone involved in warehouse operations – from the laborers to the foreman to the
company owner.
Did you realize that the following are just a few of the ways your company might benefit
from warehouse automation?
• Improve order accuracy• Accurate inventory updates• Become more efficient
Automation is still in its infancy, so there is much to learn and understand about the
automation process. We have compiled this guide to walk you through all aspects of
robotics and automation as it relates to your employees, your warehouse and
your business.
Introduction
• Employees can perform value added tasks• Close the labor shortage gap
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Automation does not replace workers, it simply liberates workers to perform more value
added tasks while forming a synergy between the human and robot, as they accomplish
given duties side by side.
It’s not just a labor shortage, those working in warehouses are stretched too thin,
increasing the rates of turnover and effectiveness.
The national average for job turnover is 42%, but in a warehouse setting, that number jumps up to 64%.
The Tipping Point for Warehouse LaborThe Current State of the Workforce & Where it’s Going
ACCORDING TO OPEX, THE UNEMPLOYMENT RATE IN THE WAREHOUSE INDUSTRY IS -16%.
That’s correct, negative 16%, meaning that there are significantly more jobs than there are workers, or even applicants. This is an area an ARV could pitch in.
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With Automation and robotic platforms completing tasks with minimal human labor, you
can effectively mitigate any risk for injury, and improve safety protocol, which in return
will optimize the integrity of the process.
Applying automation and robotics to repetitive tasks effectively allows workers to
transition to other value added tasks. Automating these tasks are where we’re seeing
more and more robots implemented, improving efficiency and quality.
It’s a win-win for everyone.
All of this can’t be cost-efficient, right? Well, not quite, according to PayScale.
The average cost of a human employee, per month, is over $5,000.
On the flipside, a robot will cost you an average of just $2,000 per month, saving you $36,000 annually per employee.
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We pride ourselves on approaching each operation with an agnostic outlook, which in
return allows us to clearly provide the customer with the RIGHT solution, as each process
has a high degree of variance.
• TRADITIONAL LABOR: the standard, normal
human interacting and completing a labor process in a
warehouse, such as picking a product or filling an order.
• AUTOMATION: an autonomous vehicle or robot
completing a task without any human interaction from
A to Z. We classify this as full autonomy.
• COBOTICS: when a robot and a human work
cooperatively to complete a process.
• CO-BIOTICS: when multiple, different robots on
different platforms and a human work together to complete
tasks. This is unique in that you are using two robots on two
differing technical platforms i.e. different software, but still
able to engage with each other.
An Introduction to Automation in Warehouses Nationwide
Warehouse Automation 101
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How does Automation apply to me? In running your business you understand the
burden of labor costs, and are constantly looking to improve efficiency and increase
revenue stream. Automation will alleviate most previous pain points, and allow for
a lost cost, high impact operation.
Here are just a handful of the many areas that automation may work in and
benefit your warehouse operations:
— pallet handling and pallet transportation
— automated storage and retrieval systems
— packaging, stretch wrapping, etc.
— conveyor systems to assist manufacturing
— mobile machinery to execute tasks (forklifts, pallet jacks,
robotic haulers, etc.)
— inventory automation
— barcode scanning
— workplace safety
In discussing kinds of robotics solutions, automation is described by the processes the
individual robots are capable of performing. Today, we have robots that perform these
most common warehouse jobs:
• Pallet movers • Pallet builders • Pickers • Floor cleaners
• Barcode scanners• Inventory data• Back-office functions
Types of Robots that Make Automation Possible
Where We Can Impact Your Process
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At NITCO, we currently work with four robotics companies who manufacture and develop
AMRs (Autonomous Mobile Robots) for all of these functions. Each specializes in different
types of robots, but all work to improve warehouse functionality and autonomy.
BALYO ROBOTICS: A robotics company based out of Massachusetts,
Balyo Robotics manufactures robots that aid in materials handling. Tasks
like pallet moving, transport of large products, and even storage
solutions can be automated with a Balyo robot.
LOCUS ROBOTICS: Another Bay State robotics brand, Locus has
developed a multi-bot picking system that significantly improves
e-commerce fulfillment productivity, helping workers pick faster
and more accurately.
UNIVERSAL ROBOTS: They dub their robots “collaborative robots,”
but Universal has developed a series of robotic arms that assist in a
variety of tasks one would find in a warehouse. The robots can fully
mimic the movement of a human arm, making them a perfect
solution for picking, placing, or testing autonomation.
MINUTEMAN MAX RIDE 20 ROBOSCRUBBER: The Max Ride 20
RoboScrubber powered by BrainOS® represents the next generation
of robotic floor care. Brain’s advanced vision-based A.I. system enables
the robot to navigate complex, real-world environments. The machine is
designed to work safely and efficiently alongside employees and can still
be used manually for ad-hoc situations.
FETCH ROBOTICS: Fetch Robotics is taking material handling to the
next level with its “On Demand” philosophy by using AMR’s to handle the
heavy loads. The Fetch Cloud Robotic platform allows customers to scale
and control all operations with the click of a button. With no
infrastructure changes required, the Fetch platform allows end users
to control material flow, mitigate employee risk for injury, and increase
the efficiency of their operation.
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NITCO Automation
Our promise to you is to deliver the appropriate product to the right application to
ultimately deliver dramatic savings in the three critical components of Labor, Energy, and
Space. We feel that we have aligned ourselves with cutting edge partners that are proven
and tested. Our strategic partnerships effectively allow us to impact your operations in a
variety of capacities. We appreciate your continued interest and support of NITCO
Automation and look forward to earning your business.
Make Way for Robots“Delivering Tomorrow’s Promise…Today”
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CONTACT US TODAY for friendly, straightforward advice that is customized to your specific needs.
Why Automation is the Way of the Future
The Undeniable Upside
We have already outlined the many areas of warehouse functionality that can and will
benefit from warehouse automation. They are:
• Workplace safety • Cost savings
But, did you know there are also ways companies can take the automation process one
step further, making work an incentivized process that employees can enjoy. We believe
in the “gamifaction” of the warehouse which will turn the interaction of robots and
humans in the warehouse into a collaborative game. Our overall goal is to make the
warehouse and work environment a safe and welcoming space that intersects human
labor with automation. With automated robots, the future of warehouse operations is
closer than you think.
• Efficiency improvements• Customized solutions