The Connected EnterpriseTHINGWORX PLATFORM. CONTROLS ADVISOR. ASSET ADVISOR. PRODUCTION ADVISOR....
Transcript of The Connected EnterpriseTHINGWORX PLATFORM. CONTROLS ADVISOR. ASSET ADVISOR. PRODUCTION ADVISOR....
PUBLIC | Copyright ©2018 Rockwell Automation, Inc.
The Connected Enterprise
Dariusz WojciechowskiAccount Manager Automotive
[email protected] | +48 514 956 604
Rockwell Automation at a glance
Our strategy is bringing The Connected Enterprise to life.We help industrial companies and their people be more productive by integrating control and information across the enterprise.
EMPLOYEES
23,000FISCAL 2019 SALES
$6.7BCOUNTRIES
100+
ABOVE-MARKET GROWTH | PRODUCTIVITY | INTELLECTUAL CAPITAL VALUE CREATION
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“As IT and OT converge, there is a natural alignment between our
companies. Together, we will offer the most comprehensive and flexible IoT
offering in the industrial space.”
– Blake Moret, Chairman and CEO
“Leveraging Rockwell’s industry-leading industrial control and software technology, strong brand, and domain expertise with PTC’s award-winning technology enables industrial enterprises to capitalize on the promise of the industrial IoT and Augmented Reality.”
– Jim Heppelmann, President and Ceo
SMART CONNECTED ASSETS – EtherNet/IP Enabled Network
ROCKWELL AUTOMATION IIoT INFRASTRUCTURE – Integrated Architecture™
AUTO DISCOVERY ZERO CONFIG DASHBOARDS ORCHESTRATION & WORKFLOW PEOPLE IN THE IIOT
INFORMATION SOLUTIONS CAPABILITIES – Cloud | On-Premise | Edge
SCALABLE EXECUTION SYSTEMS
SCALABLE ANALYTICS
MOBILITY & COLLABORATION
CONNECTED SERVICES
The Connected EnterpriseCustomer Outcomes Faster Time
to MarketImproved Asset
UtilizationLower Total Cost
of OwnershipEnterprise
Risk Management
MOBILE / DISPLAYSCONTROLLERS MACHINES & EQUIPMENT REMOTE ASSETSINTELLIGENT MOTOR CONTROLSENSORS & ACTUATORS
Enabling the Industrial Internet of Things (IIoT)
For OperationsMarket-leading industrial innovation platform to drive digital transformation for increased operational performance and agility across all factories
THINGWORX PLATFORMCONTROLS ADVISORASSET ADVISORPRODUCTION ADVISOROPERATOR ADVISOR (beta)
For AR experiencesIndustry-Leading augmented reality development tools to improve workforce efficiency and training
For Production Unified suite integrating production management, analytics, paperless shop floor and execution to drive efficiency across production
MES
For Developers
• Allows Apps to “see” and puts content onto the world through environments or objects
For Enterprise Content Creators
• Powerful AR content creation and publishing solution for industrial enterprises
For Remote Assistance
• Allows you to “see what I see” and annotate in a shared workspace
H I G H - L E V E L I I o T U S E C A S E S
Supply Chain& Logistics
OperationsManagement
ProductionExecution
ManufacturingEngineering
Maintenance &Service
• BOM transformation
• Digital process planning
• Factory Design• 3D work
instruction authoring
• Instruction authoring (AR)
• Smart tools• Tools
tracking• Automated
guided vehicles
• Supplier visibility
• Remote operations
• Real-time production monitoring
• OEE & performance metrics
• Process monitoring & improvement
• Process mgmt. / optimization
• Plant benchmarking
• Reduced energy usage
• Production order management
• Genealogy / Traceability
• Labor tracking & shift mgmt.
• Paperless operations/EBR
• Standard work instruction
• Unified workforce screen
• Inventory & material mgmt.
• Real-time asset trending & troubleshooting
• Asset tracking• Real-time alert &
fault identification• Predictive and
prescriptive analytics
• Performance issues
• Digital repair & service instruction
Quality & Test
Health, Environment & Safety IT/SCO
• Real-time quality KPIs
• Inline quality inspections (AR)
• Robotic inspection monitoring
• Testing monitoring & calibration
• Monitor operating conditions to alert anomaly or risk
• Monitor & reduce safety events
• Health, safety, & training procedures (AR)
• Flexible & adaptable workforce
• Energy Mgmt.
• Monitor security breaches
• IP protection
• Compliance Mgmt.
FASTER TIMETO MARKET
OPERATIONALPRODUCTIVITY
ASSET MGMT.& RELIABILITY
ENTERPRISERISK
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AnalyticsThe Discovery and Communication of Meaningful Patterns in Data
DESCRIPTIVEWhat Happened?
DIAGNOSTICWhy Did It Happen?
PREDICTIVEWhat Will Happen?
Decision AutomationDecision SupportPRESCRIPTIVE
What Should I Do?
DAT
A
DEC
ISIO
N
AC
TIO
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ANALYTICS HUMAN INPUT
FEEDBACK
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THE CONNECTED ENTERPRISE REQUIRES A PLANWe Provide Consulting Services for Both Planning & Implementation
BUSINESS EVALUATION TECHNOLOGY EVALUATION ORGANIZATION EVALUATION
• Solutions are not the same for different companies
• Business drivers/costs vary by industry and company and determine the technical capabilities that should be deployed
• Operations strategy also impacts implementation and structure of the solution
Technologically enabling operations require a comprehensive approach to realize the benefits
• Equipment review to determine current installed capabilities
• Network infrastructure and security review, identification or requirements and current gaps
• Operating software specified to support data and analytics
• IT architecture needs to be understood to determine enterprise wide capabilities
• Alignment on the vision of technology in the operation
• Technical capabilities within the key support departments
• Change management and readiness for the key plants targeted
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Katowice Plant
400+ employees
Shopfloor 12 000 m2
6 product lines
ICB MV MCC 2500SSCB KINETIX SHEET METAL & BUS BARS
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Katowice award
Katowice Plant was awarded as „Factory of the Year 2017” incategory „Industry 4.0” for implementation The Connected Enterpriseand setting the benchmark for Polish industry.
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Starting Point
No support for operators
Incomplete and inaccurate reports in paper version
No information flow
Difficult decision-making process
Lack of transparency in the processes
Waste, waste, waste...
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Katowice RoadmapDigital Transformation to unlock the Value of The Connected Enterprise solutions.
2017Factory Talk
Vantage Point
2016
Factory Talk Production Center
2018Kronos & Llumin.
2019Factory Talk Data View / Power BI
Future
Expanding possibility
MES Connectivity platform
Visualisation & Reporting
Workforce & Asset Management
Advanced Analitics & Big Data Utilization
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The Connected Enterprise in Katowice
Technology• Number of processes
in manufacturing, quality, engineering, planning and materials based on FactoryTalk functionality
Process• 400+ operators in
FTPC (direct/indirect hours) every day
• Production Supervisors & Managers uses real time data to make decisions
People
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FT Innovation Suite
Connectivity platform (MES)
Employees & Infrastructure
Business & support systems Supported by
For IOT application
For augmented reality
For content delivery
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Transformation
We have clear visibility into every plant’s operation
Best practices are easy to identify and execute upon using consolidated
analytics
Making better, more profitable decisions using real-time data is easy to
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5% 20%
30%
50%
40%
55%
50%
20%30%
2015 Current State Vision
Big Data
Dirty Data
Dark Data
Big Data
Dirty Data
Dark Data
Big Data
Dirty Data
Dark Data
Big DataAccess to basic information.
Dirty Data40% of data collected manually. A lot of databases
Dark DataWe don`t know what we don`t know. More than 50% ofdata resulting form ongoing processes in not collected
Big DataData available in real time.
Dirty DataUnstructured and custom level data collected manually.
Dark DataThe level of hidden data. No awareness of impact on business.
Big Data50% of data used for management businesses
Dirty Data10% reduction of manually collected data.
Dark Data20% reduction of data that is not collected
Katowice TCE Current State & Vision
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Benefits
CAPeX30% in capital avoidance
QUALITY60% reduction in PPM
INVENTORY120 days to 82 days
LEAD TIMESReduced 50%
DELIVERY82% to 96%
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Key Take-AwayShare of knowledge from lesson learn perspective
Business caseFocus on critial KPI`S vs Data
TimelineNever ending journey
MindsetDon`t uderstimate cultural change
EngagementSenior Management Sponsorship
Success storyCreate a „Win” – others will follow
StructureCreate structure to support your vision
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Connected Katowice
Actions management
(andon)Performance
controlTracking and serialization Maintenance
Scheduling and Planning
Mobility
...
Big data utilization (analytics)
Employees certification
ETO manufacturing
support
Quality control (checklists) ... ...
... ... ...
SKIP
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Actions management(andon)
All information in one place with automatic escalation (e-mail)
Simple visualization for for shopfloor in real time
Quicker decision making
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Performance control screen
Every single minute reported by each production operator
Automatic validation of data collected
Labor efficiency dashboards & detailed reports
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Tracking and serialization
Serialization – each part has unique serial number
Full traceability
Poka-yoke system
Automatic label printing
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Maintenance
Integration Erportal with FTPC
Automatic escalation of the problem
Mobile application to management of issues
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Scheduling and planning
Automatic transfer of data between SAP and operator interface
Real time order trackingRequested date
Queue of orders
Orders due today
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Big Data utilization
Statistical process control
Correlation between KPI’s
Data driven decisions making
(analytics)
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Employees certification
Automatic supervision over employee training and permissions
An employee has access to all information related to his professional activity
Decisions of production managers
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Mobility
All information in real time
Access to production progress on mobile devices
Dashboards and reports for managing and decision making
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Quality control
Digital checklists for critical steps in the process
Automatic enforcement of checklists at the workplace
Access to advanced reports
(checklists)
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The Connected Katowice Strategy 2022
People Development
• Data Driven Culture• Big Data Utilization• Participation in the biggest
European Events• Global TCE training
system• Innovative surroundings
Processes Technology Communcation Collaboration
• Smart BBS• Predictive Maintenance• Statistical process control• PLCs integration with MES• Paperless factory• Standard time management
for all businesses
• ThinManager• ThingWorx PTC• Vuforia Studio PTC• Factory Talk Team One• Factory Talk Analytics• Smart energy consumption• Factory Talk Innovation Suite
• Quaterly update• Yammer activity• Posters• Monthly shopfloor
communication• Marketing activity support
• EMEA / AP TCE transfer of knowledge
• Universities collaboration• Collaborative platform to
exchange experiences • Benchmarking with other sites
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We invite you to the discussion
Dariusz WojciechowskiAccount Manager Automotive
[email protected] | +48 514 956 604