The clever handling of gas

gas engineering

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producing

analysing

adjusting

mixing

dosating

measuring

Complete SolutionS

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gas, that is our profession

iGas offers the complete spectrum of process technology regarding gas from the source to the con-sumer in the production, the test facility or in the laboratory.

If it is a question of producing, ad-justing, dosing, measuring, mixing, or analysing of technical, medical, high pure or natural gas, iGas of-fers the right solution.

special solutions

Our main focus lies on gas plants, individually customised to the re-quests of the operator and special solutions. We realise the entire package of engineering, pipeline construction up to control engi-neering and regulation technol-ogy for manual or fully automated gas plants.

100 years of experience

In association with the Everwand Group and its worldwide known “Vulkan” products, iGas uses the technical experience of 100 years of gas technology. Our engineers and technicians supplement the know-how of the complete group offer.

compleTe soluTionsComplete SolutionS

Turnkey solutions

iGas offers anything from one source. Only one contact person takes charge of all matters con-cerning the gas technology as well as well-defined project re-sponsibilities.

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Heating

cooling

protecting

Hydrogenating

inerting

and pressure regulating stations for the gas supply of the furnace as well as the floatbath and also plants for the supply of natural gas back-up

•Chemical and pharmaceuticalindustrie

Gas mixing plants for reaction gas as well as quantity and pressure regulation stations for example for inertisation of basins

industry

•Metal

Quantity and pressure regulating stations for heat treatment in hard-ening plants as well as in hood-type furnaces and in continuous annealing lines and also inert gas plants for hood-type furnaces and continuous annealing lines

•Floatglass

Inert gas plants for the float bath with N

2 and N

2 / H

2, quantity

•Comestiblegoods

Plants for the generation and dis-tribution of hydrogen for the hy-drogen treatment as well as inert gas plants for packaging machines

•Traffic

Hydrogen supply of fuel cells au-tomobiles

•Energy

Coolingofgeneratorswithhydro-gen in power stations

applicaTionsApplicAtions

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on-site electrolysis

storage of Hydrogen

reconvertion

metHanation

filling stations

renewable energies

iGas plans and provides the com-plete installation engineering all around the hydrogen technology in the energy industry. Hydrogen enables the storing of surplus of electrical energy for example from wind and solar plants. According to requirements it can be recon-verted to electricity or it can be

used industrially. In addition to that it is possible to produce bio me-than (bio natural gas). Besides the more efficient use of energy this process has got the advantage that it detracts the carbon dioxide from the ambient air or industrial plants which means an improved envi-ronment balance.

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plant engineering

We design and manufacture complete plants for the opera-tion of processes using gases far beyond standard applications of technical gases or natural gas. Medical, cryogenic, corrosive orhigh pure gases are for us a mat-ter of routine.

We develop integrated concep-tions from the source or con-struction to the point of use.

•electrolyserfortheconstructionof hydrogen

•gas manifolds for fuel, shieldand inert gases

•plantsfortheproductionofgasmixtures for heat treatment in-stallations

•gassuppliesforanalysisprocess-es, laboratories or test plants

•methanolandammoniaplants

producTsProducts

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pipeline construction

Tocompletesinglecomponentstoan entire system, we plan and build the total pipeline systems. Based on our longtime experience in indus-try, laboratory technology, we dis-pose of the necessary know how to fulfill the different requirements of the corresponding standards, rules anddirectives.Thatmeansforourcustomers: reliable supply of sys-tems in compliance to the technical rules from one source.

laboratory

metall industry

automotive industry

gas industry

glass industry

semiconductor tecHnology

electric instrumentation and control technique

We supply the entire measure-ment and control engineering beginning from the manual ap-pliance up to the fully automatic and computer controlled system, to ensure constant and precise pressures, quantities and mixtures.

We offer an open platform for modern solutions of automation with continuous communication

producTs

and data management by using a wide variety of diversified hard- and software components, e.g. theControlCenteriGasCC2010.

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industrial applications. Each of these PEM-Stacks produces 5 to10 Nm3/h hydrogen. They aredriven only by drinking water and electrical power, are easy to handle, don’t need consumption means such as 30 percent KOH and work to the greatest possible extend maintenance-free.

They are also characterised byworking with a hydrogen pres-

hydrogen

iGas uses for the generation of hydrogen CO

2-free On-Site elec-

trolysers. Centrepieces of theseplantsarecascadablePEM-Stackswhich are able to be used for

indusTrial gasesIndustrIal Gases

sure up to 14 bar. As a result of this they make compressor steps which have to be used so far for the atmospheric alkaline electrol-ysis at the feeding into the supply network in many cases unneces-sary.

In addition to that they are se-cure: hydrogen and oxygen are separated from each other by the membrane.

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Hydrogen

nitrogen

oxygen

argon

lpg

natural gas

through flows and mixed gas con-centrations.

A great advantage of the iGas gas mixing plants is the dynamic cas-cade ratio control which guaran-tees a homogenous and solid mix-ing proportion. The iGas ControlCenter “iGas CC 2010” analysesthe gas mixture continuously and regulates the plants.

The gas mixing plants as well asthe measuring and controlled sec-tion made by iGas guarantee a maximum of security of supply by

•complete redundancy of thegas mixing line, the measuring and controlled section as well as analysis

•Own SPS-control-system foreach gas mixing plant and each measuring and controlled section

•Continuous analysis of thegasmixture

•Input gas pressure regulationfor nitrogen and hydrogen

Themixingstationsaremountedand tested in our factory to be ready for use optionally on a steel girder frame or in a container. Thecontainer solution is isolatedand offers an excellent protection against extreme weather condi-tions and external mechanical in-fluences.

In addition to that iGas supplies plants for the feed with

•OxygenwithVPSA-plants

•NitrogenwithPSA-plants

indusTrial gases

cover gas and gas mixtures

On the supply with gas mixtures iGas cover gas plants and iGas gas mixing plants guarantee the most possible security concerning the precision of the gas compounding as well as availability. iGas mixing stations are individually construct-ed according customers’ needs for the widely varying pressures,

10 ServiceS10

advisory service

conception

construction design

assembly

initial operation

training

maintenance

11ServiceS

construction design

Each single project will be de-signed and planned as complete plant.

•beginning with an elaborateanalysis of the needs and re-quirements,

•fromthesourcetothepointofuse.

Most customers involve us at avery early stage of a new pro-ject because they appreciate the technical expertise of our engi-neers as reliable consultants.

Our conceptions are conse-quently customised to the re-quirements of the different pro-cesses as a matter of fact a float glass plant is planned differently as a gas supply for a laboratory.

Todesignourplantsandpipelineconstructions, we use the most modern 3D planning software.

As a matter of course we provide support for the application of of-ficial authorisations.

service

Our service is far beyond assem-bly and construction. We also offer maintenance and reinstate-ment work to ensure a smooth sequence of operations.

As we know that non-disruptive gas plants are of vital importance for the majority of the processes we offer an on-site support with-in 48 hours all over the world.

If desired, we supply telemain-tenance systems to enable our technicians to check and main-tain the entire systems from our siteinSolingen.

services

operator Training

Our team of approved engineers train your personnel on site to enable a quick and efficient use of the systems

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approvals

iGas disposes of all necessary authorisa-tions for the gas plant and pipeline con-structions: We comply with the following directives:

pressure equipment directive

atex directive

macHinery directive

general plant safety directive

Water resources laWgas engineering

igas gmbHBonnerStraße305,42697Solingen

Germany

Fon:+49(212)8809-0

Fax:+49(212)8809-10

info@iGas-Engineering.de

www.iGas-Engineering.de