The changing face of supply
Transcript of The changing face of supply
The changing face of supply
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Generally, a producer’s position on a cost curve is described in terms of the particular percentile or quartile in which the production of a given plant or producer or group of producers appears. To construct cost curves, industry analysts compile information from a variety of sources, including reports made available by producers, site visits, personal contacts and trade publications. Although producers may participate to some extent in the process through which cost curves are constructed, they are typically unwilling to validate cost analyses directly because of commercial sensitivities. Inevitably, assumptions must be made by the analyst with respect to data that such analyst is unable to obtain and judgment must be brought to bear in the case of virtually all data, however obtained. Moreover, all cost curves embody a number of significant assumptions with respect to exchange rates and other variables. 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Disclaimer
A legitimate conviction
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0%
5%
10%
15%
20%
25%
30%
0
1000
2000
3000
4000
5000
6000
2000 2005 2010 2015 2020Annual USD increment Nominal GDP Growth
US$ Billion
Real GDP growth
China remains the key driver of secular demand, despite managed moderation of growth
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Key demand drivers
Sources: Dragonomics
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10
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-12
Diff
usio
n in
dex
of o
fMoM
pric
e ch
ange
in 7
0 ci
ties
Existing housing New housing
Chinese GDP growing off a larger base
China will add $26.5 trillion to
the global economy by 2020
Chinese housing prices have bottomed
China requires 10 million housing units a year over the next
two decades to meet urban housing
demand
India’s economy could be larger than the US’ and China’s by 2050
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Other emerging economies are also global growth generators…
Sources: Barclays Capital, World Bank
Income Trend Growth Thresholds Commodity Demand Intensity Correlates with Growth Thresholds
0
10,000
20,000
30,000
40,000
50,000
0% 20% 40% 60% 80% 100%Urbanisation ratio
GDP per capita (US$ per person)
India China Japan South Korea US
0
1,000
2,000
3,000
4,000
5,000
6,000
0% 10% 20% 30% 40% 50%
Urbanisation ratio
Copper demand per capita (kg per 1,000 persons)
China’s per capita copper
demand growth accelerated
after the 30% urbanisation
mark; India looks like it is set to do the
same
India China
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50
100
150
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250
300
1981
1984
1987
1990
1993
1996
1999
2002
2005
2008
2011
2014
2017
2020
2023
India’s domestic supply unable to meet demand in many commodities
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…which translates directly into commodity demand growth
Source: BP Statistical Review, Barclays Capital
India’s Copper Concentrate Shortfall (Kt) India’s Coal Supply Shortfall (MTOE)
0
500
1000
1500
2000
2500
1993
1995
1997
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2003
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2007
2009
2011
2013
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2019
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2025
Maintaining supply
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40
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100
110
120
2000
2002
2004
2006
2008
2010
2012
2014
2016
2018
2020
2022
2024
Zinc Copper Nickel
Forecast
Amid rapidly declining ore grades and aging mines
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Maintaining supply from existing sources is becoming increasingly challenging
Source: Wood Mackenzie, Xstrata estimates. Deutsche Bank
Hea
d gr
ades
, ind
exed
to 2
000
base
Declining head grades … …mean producers have to “run harder to stand still”
-
400
800
1,200
1,600
Apr-03 Dec-04 Aug-06 Apr-08 Dec-09 Aug-11
Mt
Annualised Chinese domestic iron ore ROM production
Contained iron
(1,600)
(1,200)
(800)
(400)
0
2005 2006 2007 2008 2009 2010 2011e
kt Cu difference between planned vs actual production
Copper supply is falling short of expectations
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Majors have announced significant increases in projected capex to ensure continued growth
Source: McKinsey
41
51
74
64
76
107
114
0
20
40
60
80
100
120
2006 2007 2008 2009 2010 2011 2012
Other Copper Coal Precious Metals Diversifieds
Top 40 mining companies- planned capex $bn
+53%
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Natural resource companies are compelled to access future resources in ‘new’ geographies
Mexico(copper, iron ore, thermal coal, zinc)
Peru and Chile(copper, iron
ore, zinc)
Ecuador(copper)
Brazil(copper, iron ore, nickel)
Argentina(copper)
Venezuela(copper,
thermal coal, nickel)
Colombia(thermal coal)
Turkey(copper)
Russia(copper, iron ore,
thermal coal, coking coal, zinc,
nickel)
Ukraine(iron ore, thermal coal, coking coal)
Kazakhstan(copper, zinc, oil,
FeCr, iron ore)
D.R. Congo and Zambia
(copper)
Botswana(copper)
South Africa(iron ore, thermal coal,
coking coal, zinc, nickel)
Mauritania, Sierra Leone, Guinea
(iron ore)
Mozambique(thermal coal)
China(copper, iron ore,
thermal coal, coking coal, zinc, nickel, aluminium)
India(copper, iron ore, thermal coal, zinc,
nickel)
Mongolia(copper, thermal coal, coking coal)
Indonesia(thermal coal, coking coal,
nickel)
Philippines, Papua New Guinea, New
Caledonia(copper, nickel)
Source: Bloomberg, Wood Mackenzie, WBMS
Eq. Guinea,
Cameroon (oil/gas)
Rep Congo (iron ore)
Tanzania (nickel)
Highly Prospective New Frontiers
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A substantial proportion of future capital is in these new geographies
Source: McKinsey
6.8
41.6
37.4
100.9
24.8
2.4
24.6
15.2
13.2
6.1
0 20 40 60 80 100 120
Europe
Africa
APAC
Latin America
North America
Previous 5 years Next 5 years
Value of Au, Cu, Ni, Fe projects started $bn
0
5000
10000
15000
20000
25000
30000
1980 1985 1990 1995 2000 2005 2010 2015 2020
Ok Tedi
Escondida
Alumbrera
Antamina
BatuHijau
Collahuasi
XstrataBrownfield
XstrataGreenfield
Antucoya
Miheevskoye
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Insufficient infrastructure & associated costs in new geographies drive further capex intensity
Source: Wood Mackenzie, Xstrata EstimatesNote: bubble size denotes annual copper equivalent production
Cap
ital i
nten
sity
2011
$U
S/t
Cu
equi
vale
nt a
nnua
l pro
duct
ion
Start date
Salobo ICaserones
Oyu TolgoiSierra Gorda
Esperanza
Tenke
1985 to 2011 greenfield projects
2012 to 2015 greenfield projects in construction
Capital Intensity 2011 US$1985-2011 Greenfield + Brownfield copper projects $7,700/t2012-2015 Greenfield copper projects in construction $14,970/t2016-2020 Greenfield unapproved copper projects $18,600/tXstrata Brownfield copper projects $8,920/tXstrata Greenfield copper projects $13,315/t
Antapaccay
Xstrata projects under construction-combined position
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However, the vast majority of mega projects have experienced cost and schedule over-runs
Source: McKinsey
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Schedule over-runs (% of estimate)
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-80 -60 -40 -20 0 20 40 60 80 100 120
Cost over-runs (% of estimate)
Preserving Returns
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What makes return preservation difficult?
Size and complexity Lead times Cost over-runs Schedule
over-runs
Greenfield projects in new
geographies have significant
infrastructure requirements
Many projects are large and more
complex, requiring scale to deliver returns on
larger capex
Constrained foundry and
heavy equipment manufacturing
capacity
Competition with other industries
for scarce capacity
Under-estimation of labour/input
inflation
Stretched EPCM
Under-engineering/ poor project definition
Under-estimation of multiple project risks
Skills shortages
Productivity at contractor level, especially on-site
Delays and complexities in permitting and social licence to
operate
Community resistance/ NGO
involvement
Complex re-locations and land
purchase requirements
Commissioning delays impact
NPV
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Engineering contractors are extremely capacity constrained Getting the top team in a Tier 1 EPCM is increasingly difficult
Source: McKinsey
50
60
70
80
90
100
110
120
130
140
2007 2008 2009 2010
Backlog of publically listed EPCMs as a percentage of revenues (2007 index)
Jacobs
SNC Lavalin
Fluor
“…the artisan shortage in the coal sector is severe…and will intensity as the demand for energy increases and more coal mines are
opened”
-Colliery Training College
“Resources projects may be short of 36,000 trades workers by 2015…”
-Australia National Resources Sector Employment Taskforce
Source: Minerals Council of Australia- labour in the Australian minerals sector and McKinsey 17
A dearth of key skills is plaguing the sector in key commodity geographies
-0.2
0.2
0.8
2.5
1.9
2.3
6.1
5.7
5.7
6.5
5.9
5.4
-1 1 3 5 7
Labourers
Semi-skilled
Trade
Technicians
Professionals
Managers/admin
Demand Supply
Supply and demand growth of labour: per cent CAGR 2005-15
Canadian Mining Human Resources Council
“…the ageing workforce, productivity, and challenges attracting new talent… will make it
hard to fill vacancies” “by 2020 Canada will need an additional
100,000 new mining workers…”
-Canadian Mining Human Resources Council
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0 1 2 3 4 5
Gas generators
Wagons
Rope Shovels
Reclaimers
Tyres
Large Haul trucks
Crushers
Ship Loaders
Draglines
Barges
Locomotives
Grinding mills
2011 lead time outlook (years)
2007 delivery timeCurrent delivery timeNormal delivery time
Heavy equipment lead times are rapidly returning to 2007 levels
Source: Rio Tinto/McKinsey
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98105
117 120127
135143
155165
175185
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Global Tyre Supply/Demand (Thousands of 40” to 63” Units )
Demand Supply
+7% pa
Key consumables are also in short supply
Source: McKinsey
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Increasingly complex social issues causing schedule over-runs
• Changing regulation gives a stronger voice to community opposition to mining projects, e.g. new IFC Standard 7
• Complex re-negotiations and land purchase requirements– Increased competition for land between
agriculture and mining, e.g. Queensland government are introducing legislation around “strategic cropping land”
• NGO involvement– Growing activism against mining, e.g.
Friend’s of the Earth legal challenge to coal projects in Australia in respect of climate change
• Resource nationalism– Increased regulations/taxes/
nationalisation
Source: Goldman Sachs research report, 2011
21%
63%
73%
0% 20% 40% 60% 80%
Survey of 190 Delayed projects; Causes of Delay
Sustainability (eg stakeholder, community, environment-related)
Commercial (eg cost or contract related)
Technical
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New approaches to project management are essential if returns are to be maintainedXstrata deploys innovative solutions
Size and complexity Lead times Cost
over-runsSchedule over-runs
• Procurement and sourcing agreements• Infrastructure/energy/water solutions• Balance NPV and return by staging development of large projects
OperationalAccess to key inputs/
infrastructure
Key Skills EPCM and on-the-ground capabilities
Political; government sponsorship
Community shared value
Ability to attract top engineering, technical and operating people • Ability to attract top engineering, technical and operating people through an attractive overall career offering and alliances with EPCM contractors
• Develop and train local labour in core skills• Relevant project design and development technology
• Demonstrate superior asset stewardship and local benefits• Strong relationships based on trust/clear expectations• Sustainable and stable agreements• Best-in-class sustainability credentials
• Social licence to operate through strong community relationships, sustainable social investment, communication, employment
• Trusted reputation and brand, transparency, sustainability practices, appropriate share of value
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Managing risks: a symbiotic relationship between miners, communities & governments
Mining Companies
Communities
Governments
GovernmentsBenefit from: Investment in country Taxes Employment Infrastructure Products vital to society
In return provide: Security of tenure and a
stable investment regime Transparency Infrastructure A skill base
Mining CompaniesBenefit from:
The Social Licence to Operate Access to diverse sources of capital
New resources and business opportunities Key skills
In return: Provide vital products
Take on risk of investment Corporate Social Investment Provide skills and capabilities Employ sustainable practices
Provide world-class technologies Contribute to national and local coffers
CommunitiesBenefit from: New infrastructure and advanced technology Jobs, training and development Corporate Social investment Development of and procurement from local suppliers
and enterprises
In return provide: The Social Licence to Operate Employees Suppliers
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• Long-term demand for commodities remains intact
• The nature of the supply-side is changing fundamentally
– Traditional sources of supply are being depleted and are more costly to extract
– Natural resource companies have to seek resources in the new, highly prospective geographies
• Further pressure on capex intensity
– Large capex programmes have been announced and underway
• But delays and capex overruns are common-place
• New approaches are required to deliver promised returns
• Innovative procurement strategies, including modularisation
• Standardisation
• Approaches to skills procurement and local development
• Smart project management, strengthened owner’s team, EPCM JVs
• Licence to operate – governments, communities, NGOs
• Infrastructure and support service financing and provision
• Prioritisation of low capex intensity growth
A new approach to delivering value and returns is required