The Brewer Company Featherlight™ System 3000 Minor Procedure … · 2019-12-02 · 9. Turn the...

Document # 230051 1207 Printed in USA © 2007

The Brewer Company Featherlight™ System 3000

Minor Procedure Lights

Important Information ............................................2Safety Information .................................................2Component Identification ......................................3Specifications ........................................................4Electrical Requirements ........................................4Installation .............................................................4 Uncrating .............................................................4 Wall Model 163001 ..............................................4 Floor Model 163002 ............................................6 Ceiling Model 163003 .........................................7

Maintenance ..........................................................8 Preventative Maintenance ...................................8 Bulb Replacement ...............................................8 Fuse Replacement ..............................................8 Cleaning and Disinfecting ...................................9 Sterilizing the Handle ..........................................9 Service Parts .......................................................9Troubleshooting ...................................................10Limited Warranty .................................................12

InstallatIon & operatIon Manual

Featherlight™ System 3000Minor Procedure Lights

Document # 230051 1207 2 Printed in USA © 2007

Failure to follow instructions with this symbol could result in serious personal injury and/or damage to the unit.

DanGer indicates an imminently hazardous situation which, if not avoided, will result in death

or serious injury.

WarnInG indicates a potentially hazardous situation which, if not avoided, could result in death or serous injury.

CautIon indicates an imminently or poten-tial hazardous situation which, if not avoided, may result in serious injury and/or equipment damage.

safety InformationThe primary concern of The Brewer Company is that the equipment is operated and maintained with the safety of the patient and healthcare staff in mind. To ensure safe and reliable operation:

• Read and understand all instructions in this manual before attempting to install or operate the unit.

• Ensure that appropriate personnel are informed on the manual contents. This is the responsibility of the purchaser.

• Ensure that this manual is located near the unit, or if possible permanently affixed to the unit.

IMportant InForMatIonGeneralThe Featherlight™ System 3000 features a multi-bulb design providing excellent cavity illumination along with shadow control. Three light beams are engineered to provide an evenly illuminated 9” diameter beam at a distance of 36”. Illumination intensity at 24” is at least 5000 footcandles. The Dichroic filters eliminate heat from the prefocused pattern of light. The crossarm assembly is precision manufactured for optimum balance allowing the lighthead to be positioned with minimal force, with no drifting. Other features include:

• Effortless and accurate light movement without drifting or repositioning.

• Dichroic film-coated reflectors filter out beam heat resulting in less tissue drying and increased patient comfort.

• The no-drift and counterbalanced arm design along with 540° rotation at both lighthead and yoke, allow for easily positioning the light source.

• Heat sink technology removes bulb socket heat which keeps the housing cool.

• Three color-corrected, low voltage, 50-watt halogen bulbs ensure continuous operation.

• 5000 footcandles @ 24”• 3000° Kelvin• Compact 5-leg caster base for increased stability;

power cord exits the base at floor level.• Removable handle for sterilization.

serviceIf you require assistance with the installation or operation , call the Brewer Customer Service Department at 1.888.Brewer.1 (1.888.273.9371). Our trained staff will attempt to assist you in correcting the problem directly over the phone. If service is required, a factory authorized technician will be sent to your location.

Please fill in the following information for use when calling the Brewer Company or your distributor with questions re-garding your unit. See label located on the unit for model and serial number.

Date of Purchase

Serial Number

Model Number

Authorized Distributor Name

Distributor Phone Number

Distributor Address

saFety InForMatIon

Model numberThe model numbers are located on top side of the light-head assembly.

serial numbersWall mount serial numbers are located on the side of the J-Tube housing.Floor model serial numbers are located under the base on the side of the transformer housing.Ceiling mount serial numbers are located on the back of the down tube housing.

•

•

•



CoMponent IDentIFICatIon

Figure 1. Component Overview

Crossarm &Weight Assembly





CautIonall installations and service should be performed by a qualified electrician.

Wall Model 163001 1. See Figure 2. Remove the Phillips hd. screw and wall

mount cover.

2. Remove the four Phillips hd. screws w/lockwashers securing the pivot bracket and transformer cover to the transformer housing.

WarnInGuse 115 VaC, 60 Hz alternating current only. Failure to do so may result in electrical shock to personnel and will result in damage to the unit.

uncratingNOTE: Inspect all boxes and contents for damage. Re-port any damage to the carrier immediately.

CautIonto avoid damaging the unit or painted surfaces, Do not use a knife or other sharp object to open the packaging.

Carefully remove the major assemblies from the shipping carton. Do not dispose of the packaging until setup is complete and light is operational.

CautIonDo not use any power supply other than that list-ed on the rating label. Failure to do so may result in serious injury and/or equipment damage.

InstallatIon

Figure 2. Wall Mounting

speCIFICatIonsKelvin ................................................................... 3000° KFootcandles ................................................... 5000 @ 24” Rotation, Head, Yoke & Arms ....................................540° Arm Design ............................................Counterbalanced

Wattage ...................................................................... 150Bulb Type (qty. 3) ...................................... Halogen MR16Bulb Life (typical) ............................................4000 HoursLight Pattern ..................................................... 10” @ 24”

eleCtrICal requIreMents

CautIonthis product has been evaluated with respect to electrical shock, fire, and mechanical hazards only in accordance with ul2601-1; Can/Csa C22.2 no. 601.1

The electrical rating for this unit is 115 VAC, 60 Hz, 1.5 amps. The three-pronged grounding plug on the power cord must be plugged into a matching three-pronged, grounded, non-isolated, correctly polarized 115 VAC receptacle.



6. Plug the wire connectors in the crossarm assembly to the wire connectors in J-tube (white to white, black to black).

CautIonDo not pull the wires out of the crossarm assembly in an attempt to increase their length. Damage to the insulation inside the pivot assembly could oc-cur.

7. Align the two mounting holes in the rotation pivot with the two holes in the J-Tube and secure with two set-screws.

CautIonsetscrews must be installed to ensure secure in-stallation.

8. Plug the three-pronged grounding plug into a match-ing three-pronged, grounded, non-isolated, correctly polarized 115 VAC receptacle.

9. Turn the power switch, located on top of the lighthead, to the ON position.

NOTE: Transformer housing has mounting holes located on the back side.

CautIonBe careful not to kink or break electrical wires.

3 Affix transformer housing to wall stud or rigid support at desired location. Mounting must support a 150 lb. cantilevered load.

NOTE: When assembled, J-tube must be vertical. Use a level or plumb line to make sure transformer housing is mounted vertically.

4. Reinstall transformer cover and pivot bracket using four Phillips hd. screws w/lockwashers removed in step 2.

5. Fully support crossarm assembly before attempting to connect wires.

Figure 3. Assembling Wall Unit



3. Align the two mounting holes in the rotation pivot with the two holes in the upright and secure with two set-screws.

CautIonsetscrews must be installed to ensure secure installation.

4. Stand the unit upright. Plug the three-pronged ground-ing plug into a matching three-pronged, grounded, non-isolated, correctly polarized 115 VAC receptacle.

5. Turn the power switch, located on bottom of the light-head, to the ON position.

InstallatIon (ContInueD)

1. Place the 5 caster base on a level surface. Thread the wires from the base up through the upright and in-stall the upright into the base. Tighten the 2 setscrews with 1/8” Allen wrench.

2. Lay the entire assembly flat on the floor. Plug the wire connectors in the crossarm assembly to the wire con-nectors in upright (white to white, black to black).

CautIonDo not pull the wires out of the crossarm assembly in an attempt to increase their length. Damage to the insulation inside the pivot assembly could oc-cur.

Floor Model 163002

Figure 4. Assembling Floor Model

NOTE: Assembly of the crossarm to the upright tube is easier if the entire assembly is laid on the floor.



single Ceiling Model 163003

CautIonMake sure the supplied aC line is in compliance with all existing codes and is capable of supplying 200 watts at 2 amps.

A structural ceiling mount meeting the specifica-tions shown in Figure 5 must be provided.

IMportant! The fixture must be mounted so the vertical sec-tion of the J-tube is perpendicular to the floor. The mounting plate is provided with two 1/4-20 tapped holes for leveling purposes (Figure 5).

1. Plug the 3-prong grounding plug into a matching 3-prong, grounded, non-isolated, correctly polarized, 115 VAC receptacle.

2. Secure the ceiling mount support to the structural ceiling mount as shown in Figure 5.

3. Slide the escutcheon plate up flush to the ceiling and secure with retention ring and setscrew.

4. Align the two mounting holes in the rotation pivot with the two holes in the J-tube and secure with two setscrews (Figure 5).

5. Turn the power switch, located on bottom of the light-head, to the ON position.

Figure 5. Assembling Ceiling Model

CautIonall setscrews must be installed to ensure secure installation.



MaIntenanCepreventative Maintenance

CautIonFailure to perform periodic inspections of the light could result in personal injury or equipment damage.

• Periodically inspect the electrical cord to ensure it is free of cuts or damage.

• Inspect the mechanical functions to ensure satisfac-tory operation.

• Check fasteners to make sure they are present and tightened securely.

WarnInGDisconnect power by removing plug from the 115V outlet before changing bulbs or fuses.

Bulb replacement 1. Remove three screws from front bezel.

2. Pull front bezel and exposed bulb outward to disen-gage pins.

3. Install new bulb, part no. 016150. Reinstall bezel and three screws.

DanGerthe maximum allowable bulb wattage which can be used is 50 watts. There is risk of fire if the 50 watt limit is exceeded. use replacement bulb part no. 016150 only.

NOTE: Halogen bulbs are sensitive to body oils. DO NOT touch the inner glass bulb during bulb removal or instal-lation. Body oils create a hot spot on the glass and may cause the bulb to burn out prematurely. If the glass is handled, wipe with a soft, lint-free cloth. Wipe with alcohol and pat dry. It is all right to touch the outer glass reflector.

Figure 6. Bulb Replacement

Figure 7. Fuse Location

Fuse replacement 1. Remove end cap from the transformer as shown in

Figure 7.

2. Remove fuse caps and fuses from holders.

3. It is recommended that both fuses be replaced if only one fuse is blown. Use service part 100690.

4. Reassemble.



CautIonBefore cleaning or disinfecting the light, remove power from the light, allow optical unit to cool. Clean eXternal surFaCes only (arm assem-blies and lighthead). Prevent fluids from leaking into interior or onto electrical contacts. Do not atteMpt to clean or disinfect interior; instead call an authorized dealer or service technician.

CautIonuse only ammonia based germicide to disinfect light. staining, pitting, discoloration, or softening could occur if phenolic, iodophor, or glutaralde-hyde based disinfectant is used on plastic surfaces of the lighthead.

eXternal CleanInG proCeDuresFor general cleaning, use a mild detergent and water so-lution. Wring excess solution from sponge or cloth before wiping.

According to your facilities procedure:

1. Wipe external surface of arm assemblies and light-head with a mild detergent and water solution.

2. Rinse all external surfaces with a soft cloth and clear water, wringing excess from cloth before wiping.

3. Wipe all external surfaces dry.

Cleaning and Disinfecting

sterIlIzInG tHe HanDle • Use only steam sterilization on the handle.

• Follow sterilization instructions of sterilizer manufac-turer.

service partsWall MoDel 163001Lighthead Assembly .............................................100893Crossarm & Weight Assembly ................................98692J-Tube ....................................................................98708Light Bulb..............................................................016150Floor MoDel 163002Lighthead Assembly .............................................100894Crossarm & Weight Assembly ................................98692Base With Transformer ...........................................99631Light Bulb..............................................................016150CeIlInG MoDel 163003Lighthead Assembly .............................................100895Crossarm & Weight Assembly ................................98692J-Tube with Transformer / 8 ft. ................................98614J-Tube with Transformer / 9 ft. ................................98711J-Tube with Transformer / 10 ft. ..............................98632Light Bulb..............................................................016150Transformer ............................................................99628all MoDelsFuse (includes 2) ..................................................100690

ExtErnal DisinfEcting ProcEDurEs

According to your facilities procedure:

1. Use only ammonia-based germicide to disinfect light. (see CAUTION in first column).

2. Wring excess solution from cloth.

3. Using a soft cloth, wipe all external surfaces of arm assemblies and lighthead.

4. DO NOT rinse or dry external surfaces. Allow germi-cidal solution to air dry.



trouBlesHootInG

Mechanical problemsLighthead assembly drifts up or down.

Peel off 2 round black dots on weights and loosen 2 setscrews. Adjust position of counter balance weight as fol-lows: If light drifts up, move weight approximately 1/8” closer to lighthead; If light drifts down, move weight approxi-mately 1/8” further from the lighthead. Tighten setscrews.

Lighthead drifts to the side. J-tube or upright tube is not vertical. Adjust mounting as required.

CautIonremoving counterbalance weight will cause light-head to fall causing damage and possible injury.

CautIonCrossarm must be held horizontal when adjusting weight.

electrical problemsOne or two lights will not turn on.

Replace light bulbs (recommended replace as set of three, part no. 016150). If problem persists, replace lighthead assembly, (see service parts list).

No lights turn on. Possible causes: fuse(s) blown; broken wire or damaged insulation; failed wire and transformer. Test Method: 1. To check 120 V wiring: Measure resistance between the 2 blades of the power plug. If reading is between 2-4

Ohms, fuses and transformer are good. If resistance measures greater than 5 Ohms, replace fuses.

2. To check 12.6 V wiring: Disassemble swing arm from J-tube of upright. Disconnect the 2 wires.

a. With an Ohm meter, measure resistance to the light head. With the switch off, it should be an open circuit. With the switch on, the resistance should be less than 1.0 Ohms.

b. Measure the resistance back to the transformer, it should be less than 1.0 Ohms.



notes



lIMIteD Warranty

the Brewer CompanyGeneral terMs anD ConDItIons

Warranty: The Brewer Company warrants its lighting products to be free from defects in parts and workmanship under normal use and service for a period of one (1) year from date of shipment. The Brewer Company will not be responsible for any Product failure due to abuse, misuse, modification or improper use or for any use which exceeds the published capacity of the Product. Products returned by prepaid freight for inspection and found defective will, at the option of The Brewer Company, be repaired or replaced at no charge, but no claim for outside labor or other charges will be allowed. Products must not be returned without proper written authorization from The Brewer Company. Requests for authorization must be in writing and accompanied by the original purchase order, The Brewer Company invoice number and a copy of the invoice for the Product. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES WHATSOEVER, INCLUDING BUT NOT LIMITED TO IMPLIED WARRAN-TIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE. NO AGENT, EMPLOYEE, OR REPRESEN-TATIVE OF THE BREWER COMPANY HAS ANY AUTHORITY TO MAKE ANY AFFIRMATION, REPRESENTATION, OR WAR-RANTY NOT SET FORTH IN THESE TERMS AND CONDITIONS CONCERNING ANY PRODUCTS OF THE BREWER COMPA-NY. THE BREWER COMPANY SHALL HAVE NO LIABILITY WHATSOEVER FOR DAMAGES CAUSED BY TRANSPORTATION, ACCIDENTS, FIRE, UNAUTHORIZED ALTERATION, OR NORMAL WEAR OR ABUSE, NOR SHALL THE BREWER COMPANY HAVE ANY LIABILITY WHATSOEVER FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, including without limitation, lost profits or any such damages arising from (a) the design, manufacture, sale, delivery, installation, repair, operation or use of prod-ucts of The Brewer Company or any part thereof, (b) any actual or alleged failure or defect in products of The Brewer Company or any part thereof, or (c ) any actual or alleged breach or nonperformance by The Brewer Company of this limited warranty.

Freight Claims: Upon receipt, merchandise should be carefully examined to ascertain that proper amount has been received in good condition. Any claim for shortage or damage must be made with delivering carrier within five (5) days from receipt of goods. We do not assume any responsibility for loss or damage in transit, and compensation for such loss must be obtained from the car-rier.

The Brewer Company Featherlight™ System 3000 Minor Procedure … · 2019-12-02 · 9. Turn the...

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