the brand name ORILITE. AAC is an extremely innovative ... · Oriental Power Cables Limited is a...

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Transcript of the brand name ORILITE. AAC is an extremely innovative ... · Oriental Power Cables Limited is a...

Page 1: the brand name ORILITE. AAC is an extremely innovative ... · Oriental Power Cables Limited is a leading manufacturer of Autoclaved Aerated Concrete (AAC) products under the brand
Page 2: the brand name ORILITE. AAC is an extremely innovative ... · Oriental Power Cables Limited is a leading manufacturer of Autoclaved Aerated Concrete (AAC) products under the brand
Page 3: the brand name ORILITE. AAC is an extremely innovative ... · Oriental Power Cables Limited is a leading manufacturer of Autoclaved Aerated Concrete (AAC) products under the brand

Oriental Power Cables Limited is a leading manufacturer of Autoclaved Aerated Concrete (AAC) products under the brand name ORILITE. AAC is an extremely innovative, fire resistant, green building material that is pre-cast, lightweight, strong with superior thermal and sound insulation properties. ORILITE is available in the form of blocks and reinforced panels for a wide range of both load bearing and non-load bearing construction applications. The product range includes blocks and panels of different classes and dimensions. ORILITE is produced as per BIS (Bureau of Indian Standards) code 2185-3 (1984); 6041 (1985);6072 (1971);6073 (2006).

High floor space area.Labor cost savings.Speedy construction. High workability quotient (can easily be cut, chased etc). Foundation sizes minimized (due to light weight construction).Support structure minimized (due to light weight construction).

Residential BuildingsIndustrial Sheds Commercial BuildingsHigh-Rise BuildingsHotelsSchools Hospitals and more.

What is ORILITE?

Advantages of construction with ORILITE.

Products and systems have been developed for all types of construction Industry.

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Why is ORILITE far better than conventional clay bricks?

Faster Construction

ORILITE enables genuine cost savings as construction time is reduced and labor costs are minimized.

No such saving from clay bricks construction.

Light Weight

ORILITE blocks are one third of the weight of Clay Bricks and can be easily handled.

Clay Bricks are heavy.

Thermal Insulation

Unique cellular structure of ORILITE provides good insulation properties, keeping building cool in summers and warm in winters.

Clay Bricks have less insulation properties.

Sound Proof

With sound transmission class of upto 40, ORILITE show better resistance to sound transmission.

Clay Bricks have less acoustic performance and cannot be used as a effective sound barrier.

Mechanical Properties

It is easy to cut, saw, drill, chase with tools manually just like wood.

Does not have great mechanical properties.

Fire Resistant

Best in class, fire rating of 4-6 hours. It will prevent the spread of fire to other room.

Clay Bricks do not help to prevent the spread of fire.

Accuracy The completely automated manufacturing process ensures that ORILITE panels and blocks are always produced to accurate size.

Clay bricks are available in irregular sizes.

Non Toxic

ORILITE products are made of inorganic compound and do not contain any toxic gas substances.

Clay Bricks contain toxic gas substances and volatile organic compounds.

Anti Termite

Termites hate ORILITE. Being made of inorganic minerals, it does not promote growth of molds, pests or insects.

Clay Bricks may be affected by termite if they contain some organic material or have some moisture content.

Environment Protection

Designed for consumers who are environmentally conscious. It helps reduce at least 30% of environmental waste.

Pollutes air at the time of the manufacturing. It is not an environment friendly product.

What other benefits ORILITE brings?

High Floor Space Area

Various options available with ORILITE, can save floor space area between 4-5%..

Versatility ORILITE adapts to every structural surface. It is suitable for floors, exterior and interior walls, roofs, elevator shafts, stairwells etc, thus making ORILITE as most flexible material in all the applications.

High Strength Material

High pressure autoclaving process gives ORILITE unmatchable strength to weight ratio. Compressive Strength of ORILITE ranges from - 3.0 - 5.0 N/mm2.

Saves Time Constructions with ORILITE saves time because of sizes, ease of work, zero curing etc.

Saves Water

Globally construction of buildings consume 16% of water. A large portion of this goes in curing the surface while construction. Use of ORILITE range in construction reduces the consumption of water to 3% thus contributing in saving of natural resources.

Durability Potential/ Weather Resistance

ORILITE products are very durable and will not degrade under normal climatic conditions. They have outstanding durability characteristics over traditional materials relative to humidity, freeze/thaw cycles and chemical attack.

Save Electricity Costs

Due to excellent thermal insulation properties, ORILITE reduces the consumption for air conditioning or heating systems in the buildings. It helps to control temperature upto 30% inside the building hence saving electricity costs.

Earthquake Resistance

Earthquake forces on structure are proportional to the weight of the building. ORILITE system permits a designer to reduce the mass of the structure, limiting the impact of accelerations introduced in seismic situation.

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Cost Impact Analysis Compared To Bricks

Total Impact on Project cost 22.05%

• Selling Rate of Floor Space @ 2500/Sqft and considered Floor Area 3 BHK Apartment.

Cost Component Saving in Component

Estimated Impact On Project Cost

Explanation

(C) Saving in Floor Space Area 4.5% 11.25%

Due to exceptional thermal insulation & water barrier properties, it is possible to use thinner blocks, which results in increase in carpet area.

(A) Saving in Material

(B) Saving in Labour Cost

(1) Mortar 61% 1.2%ORILITE blocks are 8 times the size of conventional bricks, resulting in 1/3rd the number of joints

(2) Structure Steel & Concret

20% 6.25%Being light weight, ORILITE blocks drastically reduce dead weight of the building, resulting in reduction in steel and cement utilized in structure

(3) Wastage 5% 0.25%Breakage in Bricks might be as high as 12-15% and in case of ORLITE Blocks, it is much less.

(4) Cement Mortar

Masonry Labour 10% 3.1%Relatively larger sizes, exceptional dimensional accuracy & smooth surfaces ensure rapid construction and more walls laid per man hour.

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ORILITE Load Bearing Lintels

ORILITE pre-cast reinforced lintels enable quick construction of window and door openings. Lintels serve as beams to support the weight of the wall over openings.

Available Dimensions (mm) Length : Upto 2100Width : 200, 300Thikness : 100, 150, 200

PRODUCT RANGEPRODUCT RANGE

ORILITE Standard Blocks

ORILITE Autoclaved Aerated Concrete Blocks can be used to build load-bearing and non load-bearing walls. Available Dimensions (mm)Length : 650Width : 200, 250Thickness : 75 to 300 (with 25 mm increment)

ORILITE Reinforced Roof Panels

Designed as per customised requirements and embedded with reinforced steel mesh, ORILITE roof panels are ideal for easy roof installation.

Available Dimensions (mm)Length : Upto 5800Width : Upto 625

Thickness : 150 to 300 (with 25 mm increment)

ORILITE Reinforced Wall Panels

ORILITE Reinforced Wall Panels are used in applications such as exterior and interior walls, partition walls, boundary wall etc. for load bearing and non load bearing conditions.

Available Dimensions (mm) Length : Upto 5800Width : Upto 625Thickness : 75 to 300 (with 25 mm increment)

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SPECIALIZED PRODUCTS

ORILITE U-Block ORILITE U-Blocks can be used as steel-reinforced beam, lintel, and column. For any open void such as in the door area with large opening (>1.8m), Orilite

U-Block is a perfect choice.

Available Dimensions (mm) Length : 650Width : 200, 250Thickness : 200, 225, 250, 300

ORILITE Tongue & Groove Blocks Tongue and Groove joints make ORILITE blocks far quicker and easier to lay with concrete in fill.

Available Dimensions (mm) Length : 650Width : 200, 250Thickness : 150, 200, 225, 250, 300

ORILITE Cored Blocks ORILITE Cored Block is used mostly in subsequent layers for vertical dowels and utilities like plumbing lines, electrical fittings etc.

Available Dimensions (mm) Length : 650Width : 200, 250Thickness : 150, 200, 225, 250, 300

CUSTOMIZED PRODUCTS

ORILITE Designer Wall Panels

ORILITE Designer Wall Panels are mostly used in exterior and interior walls with waterproof and dust proof coating, custom made as per the project design.

Available Dimensions (mm) Length : Upto 2400Width : Upto 625Thickness : 75, 100

ORILITE Fences ORILITE Fence is a strong, lightweight panel fence system which is easy to install and can be easily customized to create an attractive, decorative and effective solution for sound abatement, security and privacy.

Available Dimensions (mm) Length : Upto 2400 Width : Upto 625Thickness : 75, 100

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FEW OF OUR PROJECTS

Page 10: the brand name ORILITE. AAC is an extremely innovative ... · Oriental Power Cables Limited is a leading manufacturer of Autoclaved Aerated Concrete (AAC) products under the brand

Kota, RAJASTHAN

Page 11: the brand name ORILITE. AAC is an extremely innovative ... · Oriental Power Cables Limited is a leading manufacturer of Autoclaved Aerated Concrete (AAC) products under the brand

Kota, RAJASTHAN

Page 12: the brand name ORILITE. AAC is an extremely innovative ... · Oriental Power Cables Limited is a leading manufacturer of Autoclaved Aerated Concrete (AAC) products under the brand

RAJASTHAN

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Kota,RAJASTHAN

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Kota,RAJASTHAN

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Hand Tools recomended to use with ORILITE

TROWELMULTIPOR HAND BRUSH

A flat-nosed trowel used to work mortar in tight spaces and corners.

It is used to remove dust from the surface of the ORILITE blocks before installation.

EMERY BOARD STANDARD - WITH CLOSED CARRIER BOARD

SAW - WITH CARBIDE TEETH(HALF / FULL WIDTH)

It is ideal for sizing ORILITE blocks when cuts aren’t big enough to get your saw started.

This handsaw is big enough with long blade for cutting ORILITE blocks (just like wood).

FIBER GLASS MESH SPIRIT LEVEL

Glass Mesh can be used as a bed joint reinforcement in corners or under parapets.

It helps to check ORILITE block’s level and smoothness at the time of installation.

NOTCHED BUCKET TROWEL SLOT SCRAPPER

This tools comes in same width as the available ORILITE products.

Notched teeth ensure even mortar distribution.

This hand held tool is designed for cutting chases in ORILITE walls to insert electrical or any other wiring.

METAL STRIPCHAMFERING TOOL

For control joints or to connect Blocks to columns.

For chamfering of ORILITE products.

RUBBER MALLET SAW GUIDE

Used for aligning and adjusting blocks. For a perfect fit and right-angled cut.

MIXER WALL SOCKET DRILL

It is used for mixing ORIFIX mortar. This tool is used for electric outlet holes.

PLUMB BOB CORNER TOOL

A Plumb bob uses gravity to determine straightness.

Used to produce a tight, bubble free external corner joint.

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Power Tools recommended to use with ORILITE

HEAVY DUTY IMPACT WRENCH

DIAMOND CORE DRILLING MACHINE

RANGE FINDER VACUUM CLEANER

DEPTH STOP SCREW DRIVER

RANDOM ORBIT SANDER

Highest torque (650 Nm) in its class for the toughest screw driving application in metal (M 12- M 20) and concrete.

It is used for drilling in a wall with precision.

High functionality due to integrated 360° incline sensor.Precise and easy to operate due to illuminated display which flips automatically.

Integrated blower function and standard equipment holders, for versatile and convenient application for cleaning construction dust on site.

Drywall screwdrivers for maximum performance and a fast work rate.

Two sanding modes, random orbit mode for normal stock removal or fine finishing.

ROTARY HAMMER

WALL CHASER IMPACT DRILL

CONCRETE GRINDER BAND SAW

ROUTER

Powerful motor: 1350 watt.Highest material removal rate when chiseling.Lockable switch in chiseling operation.

It is used for chasing ORILITE panels in an accurate form.

It is used for drilling ORILITE blocks and panels.

It is used to grinding ORILITE surface.

It is used for cutting ORILITE blocks precisely.

It is a tool used to rout out (hollow out) the area of ORILITE panels or blocks.

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Material properties of ORILITE BLOCKS

S.N. CHARACTERISTICS UNIT VALUE

1

2

3

4

5

6

7

8

Compressive Strength

Density in Oven Dry Condition

Thermal Expansion Coefficient

Thermal Conductivity Air Dry Condition

Modulus of Elasticity

Modulus of Rupture

Fire Resistance

Sound Insulation

N/mm2

kg/m3

/ºK

W/m.K

N/mm2

N/mm2

Hours

db

3.0 to 5.0

551 to 700

8 x 10-6

0.21 to 0.26

1345.30 to 2330

0.56 to 0.89

4-6

40 for 200 mm wall

We recommend following products

Thin Bed Mortar

ORIF

IX

Finish Coat

ORIF

INIS

H

Tile Adhesive

ORIT

ILO

ORIP

LA

ST

Thin Layer Render

Thick Layer Render

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Trusted by the Leaders

Page 19: the brand name ORILITE. AAC is an extremely innovative ... · Oriental Power Cables Limited is a leading manufacturer of Autoclaved Aerated Concrete (AAC) products under the brand

Oriental Power Cables Ltd.Manufacturers of Precast Building Solutions

Corporate Office : - 6-7, Heavy Industrial Area, Multimetals Compound, Kota - 324003, Rajasthan, India.

Mob. +91 7665436691 +91 7340016779Works : - P.O. Cable Nagar, NH-12, Kota - 325003, Rajasthan, India

Email: [email protected] Website: www.orilite.co

Certified By

ISO 9001:2015