THE BEST WA TO SA PACAINIncluding 12 different models, which offers the functions of a wrap-around...
Transcript of THE BEST WA TO SA PACAINIncluding 12 different models, which offers the functions of a wrap-around...
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PACKAGING TECHNOLOGY & MACHINERY
Made in Italy
POWERED BY
THE BEST WAY TO SAY PACKAGING
Combi
Combi R BS
Combi R M BS
Combi R P&P BS
Combi R A
Combi R M A
Combi R P&P A
Combi 90M
Combi Medium
Combi S
Combi SHC
Combi L Cont SHC
Combi SERIESWrap-around plus film combined system
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Atlanta. The best way to say packaging.
Combi Series
Movements activated by high efficiency brushless and asynchronous motors.
Sliding safety guards allow the operator to have full view of the machine, the wide opening ensures easy access during maintenance and cleaning.
High-efficiency heat-shrink tunnel with pre-chamber to prevent dissipation of heat and air flow control module to control turbulence.
Touch screen panel with simple and intuitive interface: this allows the operator to quickly set all parameters.
Quick format changeover through the standard touch screen control panel; it normally does not require replacing parts.
Automatic format changeover available as optional.
High precision centring of the printed film.
Combined product presence control in the channels, both with feelers and with photocells.
Blank feeding with suction cup system.
The machine
The Combi Series is the family of bundling machines, Including 12 different models, which offers the functions of a wrap-around cartoning machine and those of a heat-shrink film bundling machine in a single machine, with a speed between 15 and 45 packages/minute depending on the model.
The Combi Series brings together the best of cartoning machines and heat-shrink film bundling machines manufactured by Atlanta and is suitable for secondary packaging of a broad variety of products: glass or PET bottles, tins, cans, jars, tanks, dispensers, boxes, cases.
All in one machine with wrap-around and shrink wrapping
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PACKAGING TECHNOLOGY & MACHINERY
www.atlantapackaging.eu
Atlanta workflow
Scheduled maintenance: preventative maintenance can be scheduled to optimise and minimise line downtime.
Remote assistance: this service is available in various languages and allows providing immediate support to your technicians in the event of an emergency.
Remote support: when this service is activated, our technicians can operate directly on the machine software, decreasing waiting time and costs.
On-site assistance: this service is provided by a team of multi-language travelling technicians with mechanical and software expertise.
Spare parts: storing and supplying service for original spare parts to maintain maximum efficiency of your machine.
Aftersales service The benefits of the Combi Series
Analysis of the customer’s needs: acquisition of product and production line data, assessment of required performance, identification of machine model.
Engineering: definition of technical characteristics and any required customization.
Production: the machine is assembled by specialised technicians according to an assembly protocol that ensures continuous control of quality standards.
FAT (Factory Acceptance Test): operating test with products and materials supplied by the customer, issue of the acceptance document.
Training: the Atlanta tutors are technicians trained to transfer all required expertise to your line operators so they can perform routine maintenance independently.
Installation: the machine is commissioned and tested by Atlanta technicians to ensure utmost efficiency and to train the operators.
Smart integration: compatible with the most widespread enterprise management (ERP) and software protocols.
Double layer: Pick&Place option for multi-layer packages.
Adjustable air flow within the tunnel, for controlled heat-shrinking according to the size of the package.
Inserter device: allows inserting a blank between the individual products to avoid them rubbing against each other while the package is transported.
Heat-shrink tunnel that can be inspected: wide panel that can be opened to minimise maintenance time.
Double type of packaging: a single machine for wrap-around and heat-shrink bundles with tray.
Soft touch technology for fragile packages: the movement of the crossbars accompanying the product ensures calibrated contact in order not to damage the products.
Manuals and technical documentation: available in the language of the country of installation (upon request).Certifications: meeting the regulations of the target country.
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Atlanta. The best way to say packaging.
High efficiency and flexibility
The packaging machines of the Combi Series are designed to meet the needs of the most varied production lines.
This Atlanta solution for end of line packaging ensure the maximum production flexibility because it produces all types of bundles: • Wrap-around box • Tray • Tray with film • Octagonal tray • Octagonal tray with film
In the various Combi versions, the loose products arrive in-line, on side through a crossover infeed conveyor or at 90° and are separated continuously with alternated mode, then enter the wrap-around unit.
The cartoning machine takes the flat blank from the magazine by means of the suction cups and folds it to create the tray or box, while the product moves over the conveyor belt.
The bundle is transferred through the film wrapping unit and the heat-shrinking tunnel, which are activated only if the tray+film configuration is set.
CASE HISTORY Combi: different types of packages with a single bundling machine.
SOME EXAMPLES OF THE MOST USED FORMATS
Combi Series
Detail of the motorized crossover infeed conveyor.
The tensioning unit ensures precise feeding even at the end of the reel.
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www.atlantapackaging.eu
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OFF
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ON
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PACKAGING TECHNOLOGY & MACHINERY
Operating diagram
4 The box is formed around the product with consecutive folds, while passing along the production line.
2 Inserter device unit
3 Magazine: the blank is taken from the magazine by a suction cup system.
8 Heat-shrink tunnel with heat anti-dissipation pre-chamber and turbulence control technology.
5 The box/tray goes through the neutral or printed film wrapping unit with a bar that can be adjusted according to the height of the product.
7 Film cutting with rotary system and precision blade.
6 Film feeding by means of a pair of rollers powered by a brushless motor.
1 Loose product feeding, arriving in-line, on a crossover infeed conveyor, or at 90°.
Configuration example.
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OPTIONALAutomatic format changeover Teleservice - Remote support
External upper flap closure Automatic reel change
1/4 pallet tray Additional channels
Inserter device unit Printed film
Extended magazine Adjustable feeding guides with handwheels
Pick & Place unit Motorized crossover infeed conveyor
Manual or automatic centralized lubrication
Pneumatic motor to empty oven in case of power shut off
Photocells for product presence check after separation phase Customized RAL colour
Partial stainless steel version Electrical panel air conditioning
4.0 Industry
SPECIFICATIONCutting blade length 650 mm
Installed power 45 kW to 100 kW
Voltage 400V - 3-Phase / SO Hz + N + G
Electrical protection IP54
Compressed air consumption 400 Nl/cycle at 6 bar
Total weight 4,000 – 5,300 kg
Operating temperature min +5°C – max +40°C
Relative humidity max 70%
Machine colour RAL 7037 RAL 3020
ModelCombi
Raff + BS
Combi Raff M
+ BS
Combi Raff
P&P+ BS
Combi Raff + A
Combi Raff M
+ A
Combi Raff P&P
+ ACombi Combi
90MCombi
Medium Combi S Combi SHC
Combi L Cont
SHCPACKAGING
Tray √ √ √ √ √ √ √ √ √ √ √ √Tray + film √ √ √ √ √ √ √ √ √ √ √ √Wrap-around √ √ √ √ √ √ √ √ √ √ √ √
DIMENSIONS
Length (mm) 8,000 8,400
90° 8,000
10,600 11,000
90° 10,600
11,000 10,680 12,280 12,280 13,575 18,600in-line 8,400
in-line 11,000
Width (mm) 3,500 2,200
90° 3,500
3,500 2,200
90° 3,500
2,345 5,380 3,000 3,000 3,950 5,200in-line 2,200
in-line 2,200
Height (mm) 2,500 2,500 2,500 2,500 2,500 2,500 2,200 2,200 2,200 2,200 2,200 2,200
SPEED packages/minute
Single lane 15 15 15 (single layer) 15 15 15 (single
layer) 25 25 35 40 45 50
FEEDING
In-line (4 channels) √ √ √ √ √ √ √ √ √90° √ opt. √ opt. opt. √ opt. opt. opt.
Anti-jamming unit √ √ √ √ √ √ √ √ √
SEPARATION
Pusher √ √ (if 90°) √ √ (if 90°) √Transfer unit √ √ √ √ √ √ √ √Continuous √
MAGAZINE Capacity 200 200 200 200 200 200 300 300 250 250 300 300
Possibility of extension (opt.) 400 400 400 400 400 400 500 500 600 600
BUNDLING MACHINE
Sealing bar √ √ √Film launch √ √ √ √ √ √ √ √ √
opt. = optional
Combi Series
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www.atlantapackaging.eu
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VW VL
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PACKAGING TECHNOLOGY & MACHINERY
Combi Raff M + BS
Combi Raff P&P Multifila + BS
Combi
MINIMUM/MAXIMUM PRODUCT FORMATS
1 Blank Minimum Maximum 2 Tray and tray + film
Minimum Maximum
WW 170 mm 550 mm VW 170 mm 550 mm
WL 100 mm 350 mm VL 100 mm 350 mm
WH 100 mm 350 mm VH 60 mm 350 mm
VF 50 mm 350 mm
C 2 mm 5 mm
FILM REEL DIMENSIONS
CØ
FØ
FTHFW
FLMinimum Maximum
FØ 450 mm
CØ 75 mm
FW 150 mm 650 mm
FL 250 mm 1,300 mm
FTH 30-40 μm 90 μm
Data to be confirmed upon reception of the sample.
Examples of arrangements of the Combi Series
Atlanta reserves the right to change the design and/or specification of products without prior notice. Part of this information is general only: the customer must ensure they apply to their needs; some functions are optional; out of scale drawings are valid as a description only.
MEASURES IN THE TABLES REFER TO STANDARD PRODUCTS. PRODUCTS OUTSIDE THIS RANGE CAN ALSO BE MANUFACTURED. Data to be confirmed upon reception of the sample.
Carton Tray and tray + film
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THE BEST WAY TO SAY PACKAGING
PACKAGING TECHNOLOGY & MACHINERY
ATLANTA spa Via Europa, 13 - 40010 Sala Bolognese (BO) - Italy | Tel. +39 051 722792 | [email protected] Sales: [email protected] | Service: [email protected] | Spare parts: [email protected]
www.atlantapackaging.eu