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The BDC in 2017 - Biorenewables Development Centre · As we take stock of what we have achieved in...
Transcript of The BDC in 2017 - Biorenewables Development Centre · As we take stock of what we have achieved in...
The BDC in 2017As we take stock of what we have achieved in our first five years, it appears to me that we are working in an incredibly exciting field at a crucial time in its development.
From our discussions with established bio-businesses and those just discovering the sector, we have yet to talk to someone who isn’t inspired by the tremendous opportunities biorefining (and the bioeconomy) can deliver – supporting the famed triple bottom line by providing economic, environmental and societal benefits.
From our early days, we have recognised the value of strong collaborations to bring fledgling ideas to commercialisation. I am proud that the BDC has become a place where biologists, chemists and people with novel ideas join forces and pool their intellects, in the pursuit of a common desire to find greener approaches to economic growth.
I believe we have achieved the vision set out for us by Vince Cable at our official opening – that of becoming a centre of “national significance and unique capability”. In this special anniversary progress report, we reflect on our first five years, as we contemplate what the next five will bring.
Joe Ross, Director, Biorenewables Development Centre
October 2011
BDCestablished with
£10Mfunding
July 2012
Vince Cableofficially opens
centre
March 2014 March 2014
20thmember
of staff joins
July 2014
BDC winsUKSPA Awardfor InnovationPartnerships
April 2014
BDC's
AD labscommissioned
November 2014
BDC receives
£2M ERDF funding to expand facilities
February 2015
BDC Featuresin Channel 4's
Food Unwrappedseries
October 2015
BDC movesmajority of its
operationsto Dunnington
April 2016
BDC joinsWRAP's
CourtauldCommitment
AAAugust 2016
BDC makesfront cover
of BigIssue North
January 2017
BDC article published in
BioFPR
April 2017
BDC and AquaEnviro
establish joint service
Late 2017
BDC consolidates operation in Dunnington
October 2016
BDC helpsfound
BioPilotsUKalliance
September 2015
1st client prototypebuilt at the BDC
(Wilson Bio-Chemical)
March 2014
1st new business
attracted to York (Circa Sustainable
Chemicals)
BDC helpsfound
BioValecluster
JJanuary 2013
Osbaldwickpre-processing
site opens
March 2013
10thmember
of staff joins
June 2013
Shortlistedfor Business
Desk Awards
December 2013
BDC launches
£1M Capital Grants
programme
October 2016
BDC receives
£1M LGF funding
from YNYER LEP
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Our work in the bioeconomy
We turn plants and wastes into products, driven by the knowledge that we need to find alternatives to petrochemicals – which are currently used to make so many of the products we
use daily and take for granted – because these resources will eventually run dry.
We work at the interface between academia and industry to develop, scale-up and help commercialise bio-based products and processes, using a biorefining approach. This means
understanding each starting material and developing ways of extracting as many useful products from one material as possible and leaving nothing as waste.
We believe that a multidisciplinary approach to biorefining will be key to biorenewable materials replacing their fossil counterparts, and have put together the team and facilities to
help partners all along bio-based supply chains.
casestudy
SECTOR
BIO-ENERGY
3
Working with the BDC and their colleagues at the
University of York has opened up new opportunities to support
further innovation with our biomass.
Drax
Drax Group operates the largest power station in the UK, based at Selby, North Yorkshire and supplies 7 percent of the country’s electricity needs. It converted half of the power station to run on sustainable compressed wood pellets (biomass) from coal, and now 68 percent of the electricity it produces is renewable - enough to power four million households.
In an effort to make the most efficient use of the wood pellets it uses, Drax is working with us and our colleagues at the University of York to explore how to get added value from its biomass before it is used for energy production.
Our collaboration is helping to establish the options for Drax to become an even more innovative renewable power generator.
Innovation in practiceTo date, we have delivered over 450 projects for almost 300 different clients – growing plants, assessing wastes, making pellets, distilling scents, producing slurries and testing products to name but a few. The following pages illustrate some of the support that we offer: from providing market insights, new contacts and funding proposals; through to sophisticated research, development and demonstration projects.
Getting added value from wood pellets
Company: Drax Group PLC
Established in: 2005
Location: Selby, UK
Activity: Electricity generation and energy supply
Funding: BBSRC, Commercial
BIO-ENERGY
CASESTUDY
4
Working with the BDC has given us access to process
technologies that have the potential to increase our efficiency 14-fold: this innovation could help us grow from 6 to 144 tons per day.
Brocklesby
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PROJECT
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PROJECT
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PROJECT
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PROJECT
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2012 2013 2014 2015 2016 2017Fund
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ce:
Econ
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PROJECT
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SylatechAssociated Waste management
Nature's Laboratory
Biolubeconsortium
Drax GSK
Porous4App consortium
Quorn
Brass Castle Brewery
Ricardo Energy and Environment
Heck Food
Syngenta Foundation
University of York, BioVale
Wilson Bio-chemical
Croda
Supporting the development
of a new microwave processor
Reviewing processing
options for higher value use of organic fines
Delivering a technology
transfer programme to grow the UK
bioeconomy
Testing properties of
an oral gel made from bee propolis
Establishing the commercial
feasibility of a new crop
Finding new uses
for production by-products
Adding value to brewer's spent grain
Mapping Scottish bioresources for
Zero Waste Scotland
Determining pre-treatment
options for natural sausage casings
Assessing biorefining
options, incl. integrated biofuel
production
Making pharmaceuticals from food waste
Turning potato starch
into batteries for electric vehicles
Genotyping an oil seed crop
Usingnovel processes
to develop insect repellents
Pre-treating biomass
for anaerobic digestion
Green Gain
Exploring uses for food
production waste for WRAP's Courtauld signatories
Burton Agnes Renewables
Exploring pre-treatment
options for using straw
in AD
University of York, BioVale
Offering 120 pre-funded projects for
Yorkshire SMEs
Converting household waste into high-value chemicals and
bioenergy
Turning food waste into
personal care products
Citrefine InternationalBiotech Services
The last five years in projects
Unilever
Finding uses for waste ice cream
HydroBlox
Plant growth trials using
recycled plastic, porous planks
Croda
PROJECT
400
Conducting separation trials for
surfactants
Working with the biologists at the BDC has given us the data
and confidence to push our product to the next level and has taken us a step closer to
commercialisation.
Bioelements
Lucid Insight
Assessing valorisation options
for dairy waste
GenialG consortium
Biorefining seaweed for uses such as
bioplastics and cosmetics
PROJECT
450
Extracting oils from lemon
myrtle leaves
Lemon Myrtle
Developing apilot plant
for potato proteinextraction
Branston
Sector: Bioeconomy Bioenergy Chemicals Food and Drink Waste Management Agri-/Horticulture
6 7 8
Leitat, a renowned R&D centre, is leading a consortium of eight partners from across the EU on a four-year project to scale up a process for converting renewable resources (potato starch, alginic acid and fruit pectin) into a building block for energy storage and chemical catalysis.
Together, the consortium will be trialling different methods for converting these feedstocks into a porous carbon, including using a patented process developed in York.
In the first year, the parameters and requirements for the end materials were agreed. Now, the BDC team is scaling up the process from a lab-scale of 100g to a pilot line capable of producing up to 20kg per day of the material. This will provide enough sample material for industrial testing, with the aim of adapting the material for different uses, such as batteries for electric vehicles and green catalysts for the chemicals industry.
If successful, the consortium will not only have produced a high-added-value material at a lower cost for various uses, but will also have established a pilot-scale production plant, based at our site in York, UK.
Fundamentally, this project is about
replacing a fossil resource, with a more
sustainable, biorenewable alternative.
Leitat
Company: Leitat
Established in: 1906
Location: Barcelona, Spain
Activity: Adding technological value to products and processes
Funding: EU H2020 programme
Turning potato starch into batteries for electric vehicles
CHEMICALS
CASESTUDY
99
WRAP is a UK charity accelerating the move to a sustainable, resource-efficient economy. As part of their work, they have established the Courtauld Commitment 2025: a voluntary agreement to work along the entire food chain to reduce the environmental impact of food and drink, from farm to fork.
To meet Courtauld's ambitious goal of reducing the resources needed to provide food and drink by one-fifth by 2025, WRAP was looking for experts to help a group of signatories make use of the unavoidable waste streams from their food production processes.
Collaborating with consultants from Green Gain and Lucid Insight, we have been assessing commercial opportunities for using wastes from bread, cider and cheese production as well as vegetable packing. Working together we have been able to assess the volumes of each waste stream and feasible options for converting these wastes into resources.
Now, the producers are evaluating the results, discussing how they can make use of the valorisation options within their sectors and applying the learnings to their business.
The BDC and their partners have done
a remarkable job finding practical, commercially viable uses for materials that would
otherwise go to waste.
WRAP
Company: WRAP
Established in: 2000
Location: Banbury, UK
Activity: Delivery of practical solutions to improve resource efficiency
Funding: Commercial
Making use of wastes from food and drink production
FOOD&DRINK
CASESTUDY
10
GSK is a top 10 pharmaceutical company operating in over 150 countries worldwide. They encourage sustainability initiatives delivering both economic and environmental benefits and foster diverse collaborations to develop innovative new processes.
One of the key ingredients used at the Irvine site is food-grade glucose which has highly volatile pricing. Three years ago, GSK embarked on a search for a more sustainable supply – and recognised the BDC as their partner of choice for this endeavour.
Together, we identified potential new sources of glucose from food manufacturing, using starchy by-products such as bread heels and potato waste as a starting material. Following successful trials at the BDC, we are now exploring significant opportunities to scale this process up to commercial-level. To make the most out of the starting material, including the protein-rich residue, the BDC has also brought additional partners into the project.
This is a highly strategic project for GSK that is building a more sustainable and economically beneficial supply chain using a biorefinery approach; and that could ultimately result in turning food by-products into high-value products.
We are really impressed with the
ideas and support available at the BDC and believe they
are uniquely equipped to help companies looking to enter the
emerging biorefining sector.
GSK
Company: GSK
Established in: 1715
Location: Irvine, UK
Activity: Science-led global healthcare
Funding: Commercial, IBioIC and Scottish Enterprise
Making pharmaceuticals from food wasteCHEMICALS
CASESTUDY
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HydroBlox Ltd. operate in the building and drainage sector, manufacturing innovative, porous planks made from recycled plastics that can be used to guide water, stabilise banks and provide durable replacement road surfaces.
The company want to expand their product range for the horticulture sector, by using their material as a plant growth substrate in hydroponic systems. To do this, they asked us to provide scientific data to establish whether it would be suitable for this use.
Initially, we compared seed germination and seedling growth in the HydroBlox material to standard foam supports used in hydroponics. Then we ran a series of tests to ensure the planks could be effectively cleaned to avoid microbial contamination; and that they would not leach heavy metals into the water.
Our research revealed that the product is indeed well-suited for growing plants, providing effective support, without risk of contamination. Confident in this knowledge, HydroBlox Ltd. are now preparing to launch their product into the horticulture market and grow their business.
The BDC’s work has been crucial for us to move into a new market, and best of all: it was fully funded through
their ERDF programme!
HydroBlox
Company: HydroBlox Ltd.
Established in: 2016
Location: Harrogate, UK
Activity: Manufacturing of green drainage, infrastructure and filtration solutions
Funding: ERDF
Using recycled plastic ‘planks’ to grow plants through hydroponics
AGRI- HORTI-
CULTURE
CASESTUDY
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October 2014
Green Party Leader,
Natalie Bennett, visits BDC
February 2015
BIS Secretaryof State,
Greg Clarkvisits BDC
July 2016
June 2017
August 2016
BDC features in BBSRC and
BIS report Evidencing the
Bioeconomy
LabourParty Leader,
Jeremy Corbyn visits BDC
UK Government's Chief Scientific
Adviser, Sir Mark Walport
visits BDC
Barry Dodd, YNYER LEP
Chairman opens client’s pilot-scale facility at BDC site
BDC featuresin KTN report
From Shale Gas to Biomass
September 2016 September 2016
BDC supportsUniversity of Yorkled Bioeconomy
Science and Innovation Audit for UK Government
September 2017
Bioeconomy policy in the futureWhile the political landscape is forever shifting, we are excited to be witnessing a growing interest from policy makers in the bioeconomy, and the biorefining approach that underpins it.
Our local region prides itself on its bioeconomy capabilities and we are delighted this has been recognised in the government-commissioned Science and Innovation Audit that we helped develop, which is focused on “The Bioeconomy in the North of England".
We have been working closely with key organisations and government bodies to provide expert insights about biorefining and technology development to inform the forthcoming UK Bioeconomy Strategy, which we anticipate will bring this rapidly growing sector to the fore.
In the meantime, we are also working hard with our partners from the BioPilotsUK alliance and the NNFCC to support the UK’s new Industrial Strategy, providing the R&D scale-up capabilities to help grow our economy and enable the transition to a low carbon, sustainable future.
Organisations like the Biorenewables
Development Centre and their partners who are doing
pioneering work to turn waste into reusable products such as biofuels and chemicals will help make UK businesses more sustainable and
more competitive.
Sir Mark Walport, Chief Scientific Adviser
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As an Australian company with a unique
process to convert waste cellulose to high-value speciality
chemicals, we committed to establish a base in York, UK, to better
access both market opportunities and world-leading expertise in bio-
based research.
Circa Sustainable Chemicals
Professor Chris Groffrom Australia
joins BDC for a sixmonth sabbatical
What lies ahead?
Our vision is a world where the economy is a bioeconomy.
At the BDC we have ambitious plans to support the widespread use of biorenewables across the globe. A key part of this journey is helping our local economy through our ERDF-funded economic development programmes, but we have also been expanding our reach, working with innovative partners from around the world.
We believe that only with strong collaboration and knowledge sharing, will we be able to address some of the most pressing environmental and economic issues of our time. The bioeconomy will be a key contributor in this, using rapidly advancing technologies and making better use of renewable resources. This has the potential to feed our growing population; to turn waste into resources; and to break our dependency on petrochemicals.
We believe we have brought this future a little closer to reality over the last five years, and look forward to working on more exciting projects with forward-thinking partners in the next five years.
BDC sharesbest practice
with Australiancolleagues looking
to set up anAustralian biorefining
centre
BDC collaborateson project withGSK, Australia
BDC helpsAustralian
Gekko Systemsrefine theirAD process
BDC helpsAustralian company
Circa Group, establisha UK base
BDC joinsKTN delegation
exploringopportunitiesfrom waste in
India
BDC is part ofsuccessful H2020
Porous4App consortiumacross Europe (Spain,
UK, France, Austria,Italy, Switzerland,
Netherlands)
BDC collaborateson GenialG H2020
project with European partners (France, UK,
Norway, Portugal, Netherlands, Ireland)
BDC hostsIBNN delegation
from Norway
BDC deliversproject for Syngenta
Foundation, Switzerland
BDC is the local organiser for RRB11,
in York: attracting 250+ delegates from
over 30 countries and 9 fringe events
BDC attendsWorld BIOin Canada
BDC helps Americanbusiness Agri-King
with their ADoptimisation product
BDC supportsSteviaOne
from Peru withtheir waste streams
BDC signsMemorandum ofUnderstanding
with CTBE, Brazil