The 450mm Transition - SEMI.ORG CS_Yoo... · . faster technology ramp up . faster manufacturing...
Transcript of The 450mm Transition - SEMI.ORG CS_Yoo... · . faster technology ramp up . faster manufacturing...
TSMC Property
© 2011 TSMC, Ltd
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The 450mm Transition
C.S Yoo
Taiwan Semiconductor Manufacturing Company
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Delivered Unprecedented Improvements
10 -11 10 -18
10 -8
1970 2011
Source: Accenture
1,700% 0.6 10.8 Global Mobile-
Data Traffic
(exabytes per month)
2011 2016
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0
500
1,000
1,500
2,000
2,500
1980 1985 1990 1995 2000 2005 2010 2015
Ele
ctr
on
ic E
qu
ipm
en
t R
even
ue (
$B
)
1st Wave:
Desktop PC
2nd Wave:
Mobile Phone
3rd Wave:
Mobile Computing
Mobile Computing Drives Market Growth
Source: Gartner, IDC, iSuppli, TSMC estimated
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Mobile Computing Cloud Computing Smart Devices
Future Growth
Drivers and
Trends
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NFET
PFET
Dual CESL
SiGe S/D
SMT (TSMC, VLSI’04)
MS anneal (TSMC, VLSI’06)
40nm
2nd-Gen HKMG
5th-Gen stressors
Advanced doping and
annealing for Ultra-shallow
junctions
Band-Edge Silicide
Bulk
28nm (TSMC, VLSI’04)
Nanowire FET
Defect-free High-mobility
Channel Fin-FETs on Si
TSMC 2011
HKMG (TSMC, IEDM’05,
VLSI’06, … )
Enhanced strain
20nm & Beyond
STI
Gate
SiSTISTI
Gate
SiSTI
(TSMC, IEDM’02)
FinFET
Record FinFET
TSMC, IEDM’10
1st Ge on Si Fin-FET: TSMC 2012
1.E-03
1.E-02
1.E-01
1.E+00
1.E+01
1.E+02
1.E+03
1.E+04
-1 -0.5 0 0.5
Id (
uA
/um
)
VG (V)
Transistor Architecture Trends
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Increasing Technology Complexity : As Reflected by Mask Layers Increase
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Technology Shrink Leads to Design
Complexity . . .
Signal
Integrity
Signal
Integrity Signal
Integrity
Signal
Integrity
RDR
DFM
Integration
Power
DFM
Integration
Power
Integration
Power
Advanced
Lithography
RDR
DFM
Integration
Power
Signal
Integrity
90nm
65nm
40nm
28nm 20nm
2004 2006 2008 2010 2012
Tech
no
log
y g
eo
metr
y
Desig
n C
om
ple
xit
y
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Intrinsic Wafer Cost Parity
屈 2009 TSMC, Ltd
* Intrinsic cost definition: wafer cost @ 30K/month capacity, 99% yield, same metal and without over depreciation
benefit
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 Year
Intr
insic
wafe
r co
st
pari
ty
(%,
vs.
last
no
de)
N28HP/HPM
N20G/SoC
N40G
N65G+
N10 Cost
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TSMC’s Mission
Our mission is to be the trusted
technology and capacity provider
for the global logic IC industry
for years to come.
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8" K
Wa
fer
1,200
1,000
800
600
400
200
0
Source: SEMI
2011 Worldwide Top 20 Semiconductor Companies’
Installed Capacity (Excl. Memory)
TSMC Capacity Leadership
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TSMC Customers’ Expectations
• Offer leading – edge technology
• Continue to expand capacity
• Enable faster time to market
. faster technology ramp up
. faster manufacturing cycle times
• Lower cost /die
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The 450mm Promises Opportunities for :
• More efficient capacity expansion
• Faster technology ramp up
• Faster manufacturing cycle times
• Higher land and people productivity
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Challenges for 450mm Transition
• A viable photolithography technology that meets
N10 requirements by 2015 ?
• Reasonable tool cost parity that enables the expected
450mm cost advantages
• Significant productivity improvement
• Fully automated (unmanned) Fab operation
• Smart tools (self calibrated, self control, virtual metrology..)
• Green Fabs
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450mm Will Stimulate Industry Innovations
Many innovations enabled 300mm excellence
Single Wafer Process
Twin-Scan, Multi-Chambers
Equipment Automation
Advanced APC/AEC
Automated Material Handling System
We believe there are more innovations coming up
for 450mm
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New Equipment Platform Provides
Significant Productivity Improvement
Through continuous innovations
2000 2003 2003 2005 2008
KrF
Scanner 0.96 1.00 1.32
1.91 2.15
200mm
300mm
2012
450mm
Tool
productivity
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Tool Throughput,
Fab Ramp-up
300 mm
450 mm
Electricity
Carbon-
Footprint,
Water
per unit
Min.
Output
Full
Capacity
IC manufacturers should work with equipment/material
suppliers for eco-friendly design and green manufacturing
Pursue Green Manufacturing