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That we can promise to the future of the Earth. · 2018. 5. 11. · That we can promise to the...
Transcript of That we can promise to the future of the Earth. · 2018. 5. 11. · That we can promise to the...
That we can promise to the future of the Earth.
First – We will decrease an amount of the industrial waste in the future Second – We will reuse natural resources Third – We will utilize recyclable industrial waste Force – We will try to develop an advanced & an ecological society For keeping our promises, we will operate the controlled final disposal site. It is the best system landfill site to protect our nature. Also, we will be able to manage the underground water, and rivers are located in around our facility. For continuing the environment business and its quality, we have the highest social liability to the Earth.
Our Business Solution We consistently operate four businesses: Collection and transportation, intermediate treatment, recycling, and final disposal site. The consistent service will enhance customers’ reassurance & reliance. Also, we believe that the total management system appropriately will be utilized by the customers’ choices.
Collection and transportation Collect industrial waste going out of wastes and a factory, the building site going out of the home and carry it to the processing ground.
Intermediate treatment It processes collected waste by a method such as incineration, the dehydration.
Recycling We work to recycle it to use middle processing, waste burnt up as fuel and material.
Final disposal site The closed system of the controlled final disposal site will manage the memorable environment.
From collection, transportation to intermediate processing, the last disposal and recycling……. We establish the part system about industrial waste processing.
We organize the consistent waste management system…since 1975 in Japan. As the business field specialist, we utilize public waste & industrial waste. Therefore, we have the professional experience that we can correspond different types of wastes & industrial waste correctively. Moreover, our business solution will be expected to develop a new waste management business such as an environment business consulting, an inflation model of social community and a renewable energy business.
●sludge ●waste oil ●waste acid ●waste alkali ●waste plastics (including the crush thing such as cars) ●waste paper ●waste wood ●waste extiles ●animal and plant residual ●scrap rubber ●scrap metal(including the crush thing such as cars) ●glass waste and ceramic waste(including the crush thing such as cars) ●manure of livestock ●infectious industrial waste ●13 waste ●general waste
Incineration
●waste plastics(including the crush thing such as cars) ●waste paper ●waste wood ●general waste
Final disposal site
●cinders ●sludge ●waste plastics(including the crush thing such as cars) ●waste paper ●waste wood ●waste textiles ●animal and plant residual ●scrap rubber ●scrap metal(including the crush thing such as cars) ●glass waste and ceramic waste(including the crush thing such as cars) ●slag ●Debris ●Manure of livestock ●Soot and dust ●Waste asbestos ●13 waste ●General waste
Crush disposal
●waste plastics(including the crush thing such as cars) ●waste paper ●waste wood ●waste textiles●scrap metal(including the crush thing such as cars) ●glass waste and ceramic waste (including the crush thing such as cars)
Sorting disposal
●waste plastics(including the crush thing such as cars)
Granulated solidification system
●cinders ●Soot and dust ●sludge
The solid fuel production system
Incineration quality The daily output processing capacity is 180 tons. Our intermediate handling is proud of the biggest in Japan. Our incineration plant has an efficient gas processing system. It is removing a harmful ingredient on 880 ℃ by using the advanced type of rotary kiln + stoker furnace. In 2015, January, we additionally can treat the low-concentrated Poly Chlorinated Biphenyl (PCB).
Our advanced intermediate processing technology is controlled by a centralized center. We realize that the concentrated management system is able to eliminate the amount of the industrial waste.
We can treat ・Sludge ・Waste plastics ・Waste paper ・Waste wood ・Waste textiles ・Animal and plant residual ・Scrap rubber ・Scrap metal
Bag filter
Rotary kiln Incineration plant whole view
The central control room It can perform a power of the combustion and the running process at this room. At the computer screen, we can check the status such as furnace and the chimney exit.
The sludge dryer We dry sludge efficiently by this dryer. The heat source circulates combustion effluent gas, and the dryer utilizes heating energy effectively from the stoker furnace .
The gas cooling system After stoker furnace, the gas cooling system can reduce the temperature of the effluent gas because the goal of the solution will avoid dioxin.
The chimney For protecting our environment, height of the chimney is 50 meters from the ground.
Metering device
Sludge
Waste plastics Waste paper Waste wood
Waste textiles Animal and
plant residual Scrap rubber Scrap metal
Glass waste and ceramic waste
Manure of livestock
Infectious industrial
waste
Low- concentrated
PCB waste Waste oil
Waste solvent
Waste acid Waste alkali
Heavy oil
Sludge pit
Garbage pit
Crushed pit
Metal press
Crusher
Crushed material conveyor
Sorting machine Sorting conveyer
Infection waste injection device
Waste oil tank Waste oil service tank
Waste oil, Waste solvent processing ridge
Waste solvent tank Waste solvent service tank
Waste liquid tank Waste liquid service tank
Heavy oil tank
Sludge crane
Sludge hopper
Deodorizing fan
Cyclone
Sludge dryer Circulation fan
Deodorization equipment
Burner
Burner
Secondary
combustion
furnace
Plant Water tank
IW Kiln stoker furnace
From
drum
furnace
No.1 Ash conveyer
Calcium hydroxide retention silo
Filtration
assistant silo
Calcium hydroxide
air transportation blow
No.2 Ash conveyer
Gabadge crane
Feed hopper
Burner
Forced draft fan
Bag filter
Silencer
Induced draft fan
Chimney
Dust conveyor
Cement silo Dust silo
Cement
Calcium
hydroxide
Chelate tank
Humidification
water tank
Dust kneading machine
Curing conveyer
Allocation conveyer
Ash container
Carry out
The waste oil tank, the solvent tank, the liquid tank We save the liquid resources that are stocked in each tank. We treat and reuse the resources as auxiliary fuel of incineration plant.
The ash container The incinerated dust is collected into the ash container is going to the final disposal site.
The dust kneading machine In the collecting dust, it has a heavy metals that impact health condition & pollution of water and soil. Therefore, we confine the heavy metals into cement & chelate.
■The facility profile The facility name The address The incinerator form The processing capacity The processing object The ability for crush The ability for solidification The design and construction
FUJI CLEAN CO.,LTD. Industrial waste intermediate processing facilities 754-1 in Otsu, Yamanoue, Aza, Nishibun, Ayagawa, Ayauta, Kagawa prefecture, Japan IW Kiln stoker furnace 180 t/day ×1 furnace waste plastics, sludge, waste oil, waste solvent, waste acid waste alkali, infectious industrial waste 50 t/day 1 t/hour Ebara corporation
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ITV
The waste pit The waste pit shuts out bad smells by closing high-speed shutter.
・Glass waste and ceramic waste ・Manure of livestock ・Infectious Industrial waste ・Low-concentrated PCB waste ・Waste oil ・Waste solvent ・Waste acid ・Waste alkali
The capacity of 2.20 million m3
The capacity of 2.20 million m3 is the biggest controlled final disposal site in Japan. Also, there is an advanced leachate treatment facility for the forest.
The controlled disposal site and the advanced leachate treatment facility are able to shut out, and it treats the leachate water by advanced technologies.
This controlled disposal site has set-up systems for environmental conservation. For example, there are five level impervious phases by high-density polyethylene and nonwoven fabric under the final disposal site. Also, the impervious sheets have the water leakage sensors. When the leachate water is leaked, the sensors alarm. The central center can check the final disposal site’s ground condition by 24 hours. On the process of the final disposal site to the advanced leachate treatment facility, there are five regulating pits. The five regulating pits are able to collecting the rain water. On the other hand, the leachate is collected and go to the leachate treatment pit. Therefore, the advanced leachate facility finally treat the polluted leachate by the coagulating sedimentation, falling film evaporator system, ammonium concentrator system, contact oxidation method, sand filtration. So, we can treat the leachate by the several advanced water solutions. This closed system and the water treatment solution are able to improve our environment.
The impervious sheet
For completeness, we have adopted the structure like 【The light shielding sheet・The nonwoven fabric・ The light shielding sheet ・The nonwoven fabric・ The light shielding sheet】.
The safety shut-off valve
When inflows of leachate exceed the capacity (6500t), it closes the safety shut-off valve.
The impervious sheet of the leaked water detection system
It is installed under the impervious sheet. Under the shape of the disposal ground. The leaked water can be detected by the form of lattice laid electrode sensor.
The control room
The control room is organized by the entire processing system. The entire processing system is able to establish on the safety and the high quality management of the leachate treatment facility.
The leachate treatment facility
The characteristic of this final disposal site is ‘ recycling type of leachate treatment system.’ We will promise the security and the relief of all about the highest processing system and the digitized system of the administration.
Electrode sensor
Terminal box
Administration Building
Supply Electrode
【The leachate treatment system】 We adopt an epoch-making system. We clean the polluted water by using the three processes.
In addition to conventional microbial treatment. We use an ammonia concentrator system with FFE, and it adopts the perfect processing system. FFE flows down the filthy water that is high density, and it fluctuates the low quality of the water go through the filter. And then, it effectively evaporate the filthy water. Therefore, we can separate the water by the polluted part and the clean part from the moisture. The ammonia concentrator is able to separate water and ammonia that we can use the ammonia water at the incineration facility to avoid NOx during the incineration process.
Gate of the reproduction We will work our limited nature and natural resources. We have the highest liability for the Earth. We contribute our 40 years business experiences and power of the specialized facilities for sustainable society. The gate of the reproduction is going to be greatly opened.
It is retained the leachate from the final disposal site and coped at the time of an abnormal flood.
①The leachate adjustment reservoir facility ②The preprocessing facility
This facility removes SS (floating particle) in the leachate. And then, It deaerates an ion carbonate as gas.
③The FFE & ammonia concentrator facility It concentrates salt, organic matter and ammonia by using heating and vaporizing solutions. The heat source is high pressured steam. This FFE system adopts heating three folds. The FFE connection and the ammonia concentrator facility are the best combination system.
④The post processing facility
The oxidation decomposition of BOD is mainly the catalytic oxidation method (microbe).
⑤The coagulative precipitation & the sand filtration processing facilities
It removes minute SS, and the sand filtration processing facility clarifies the good reuse water (processing water).
⑥The boiler facility
It reuses the processing water and the produced steam, and it assumed the energy source of FFE & ammonia concentrator facilities.
The ammonia concentrator facilities & this FFE are the best combination system. I n fact, we minimize an amount of the industrial chemicals on the process as simple as possible. It is our cleaning system that it assumes what we return to the best condition of the nature.
The solid fuel production system
The plastic fuel production
system
The granulated solidification
system
【The solid fuel production system】
We use industrial waste and reproduce to solid fuels (RPF). Moreover, we build the exclusive plant and work on recycling business aggressively.
The solid fuel (RPF) is produced by separated flammable industrial waste. It is suitable for transportation and a storage for fuel performed a compression molding. The solid fuel is able to decline the level of dioxin. It is the new energy to perform for the low-polluted activity. It has same amount of the burning calorie as coals. We realize that the solid fuel has a possibility of the next alternative fuels. We can produce approximately 36t/day, approximately 900 t/month. The concept of the waste disposal treatment is “utilization” from 'burns and buries’. We will promote recycling business in a wide field in future in order to try for creation of the recycling society.
■ The facility summary
The facility name : The facility to convert waste material into solid fuel The address : 754-1 in Otsu, Yamanoue, Aza, Nishibun, Ayagawa, Ayauta, Kagawa prefecture, Japan The daily throughput : 36 ton The annual planned throughput : 10,800 ton The operation day : 300 day / year
Flow chart of the solid fuel production
Industrial waste
Crushing machine
Conveyor
The solid fuel production device
Volumetric feeder
Molding machine
Product yard
Volumetric feeder
Magnetic separator
Waste plastics
Triaxial crusher
Waste wood
Conveyor Conveyor
Magnetic separator
One axis crusher
【The plastic fuel production system】 We recycle different types of plastics. The gathered plastics will be the new fuel instead of fossil fuels such as heavy oil and light oil.
We compress plastics and we create a recycled cubic. The recycled cubic will be a next resources.
In Japan, 52% of plastic is recycled and it is recycled to new products. However, 48% of plastic is not recycled. Therefore, we will improve the recycling rate for utilizing the limited natural resources.
The crusher
The equalization of the raw materials size is necessary to burn fuel precisely. It can improve the incineration process effectively.
The conveyor
There are two lines that can automatically convey the plastics into the magnetic separator.
The magnetic separator
It is removed metal and metal powder using magnetic force from the crushed and equalized raw materials. It’s raised the durability of the furnace and improved combustion efficiency by raising the purity of raw materials.
The machine of separating polyvinyl chloride It is removed metal and metal
powder by using magnetic force from the crushed and equalized raw materials. It is raised the durability of the furnace, and it improves combustion efficiency.
With the machine of separating by a high-performance sensor, it is removed polyvinyl chloride from the raw materials because the polyvinyl chloride will be the fact of low level productions.
Since 2001, we continue to create the new fuel. It is called ‟RPF”. The RPF is utilized for a boiler energy. (Using at paper production companies)
■ The facility profile The facility name : The plastic recycling center The address : 748-24 in Otsu, Yamanoue, Aza, Nishibun, Ayagawa, Ayauta, Kagawa prefecture, Japan The daily : 90 ton throughput The annual planned : 27,000 ton throughput The operation day : 300 day / year
The revolving screen
We separate the raw materials that are crushed to a suitable size.
The compression packing device
After high pressure compressor, it is packed by the lapping device. The cubic resource is finally made between size of approximately 500 kilos in weight and is carried out.
The fixed quantity supplying machine
For performing the quantity, this is the suitable machine to remove impurities. The machine can automatically measure the amount of resources for the lapping process.
・ Polyethylene (PE) ・ polypropylene (PP) ・ polystyrene (PS) ・ vinyl chloride (PVC)
The plastic fuel (product)
plastic
metal
vinyl chloride
Waste of the mixture of plastic
Waste of the mixture of plastic
The crushed
The non-crush
The magnetic separator
The crusher The magnetic separator The revolving screen
The vibrating screen
The machine of separating polyvinyl chloride
The fixed quantity supplying machine The conveyor
The compression packing device
【The granulated solidification system】 On the recycling business, soot & dust, sludge, and cinder are considered to be the waste that is difficult in recycling. However, we found the recycling solution of them. For the purpose, we protect a certain limit earth resource and contribute to realization of the high recycling society. The resources ⇒ The product ⇒ The waste ⇒ The resources We correct the resources to utilize the limited natural resources again.
The silo of soot & dust
First of all, the soot & dust are excreted from the boiler and the incinerator that are saved in the silo. The capacity of soot & dust silo is approximately 610㎥.
The silo of cinder
Cinder is stocked into this silo . The capacity of cinder silo is approximately 110㎥.
The Solidification agent silo
This silo stocks the solidified soot & dust , cinder and sludge. The silo is able to approximately stock 64㎥.
The sizing machine
Here at this solution, the sizing machine is able to granulate the size suitably for making the material.
We granulate and solidify the mud and ash for making construction products.
We reuse the hydrous water of the mud, and we utilize the water that is obtained on the solidification process In addition, we check the granulated materials once a month for keeping the quality of the construction products.
■ The facility profile
The facility name : The granulated solidification facility The address : 748-24 in Otsu, Yamanoue, Aza, Nishibun, Ayagawa, Ayauta, Kagawa prefecture, Japan The daily : 12 ton/h. throughput The annual planned : 28,800 ton throughput The operation day : 300 day / year
The sludge tank
The sludge tanks are divided into five sections by water level of the sludge. The total capacity of the five sections are approximately 185㎥.
The granulator
At first, the granulator crushes raw materials by using a multistage-type knifes. And then, the granulator machine can implement three different phases into one action. This phase is the core process on this granulated solidification system. The three important points are mixing the water, industrial chemicals, and fixation agents.
The good self-care yard
The yard can stock the completed materials. We keep the quality of the completed materials from other possible damages.
The exclusive truck
excreted from the incinerator
Soot & Dust
Cinder
Sludge
worked to burn up waste
excreted from sewage and the factory
The silo of soot & dust
The silo of cinder
The silo of sludge
The drag storage tank (detoxification)
The solidification agent silo
The granulator
The sizing machine
The good self-care yard
We return it to the resources that can utilize as material for gardening, buildings and engineering works by granulated soot & dust , cinder, and sludge.
Soot & Dust
Cinder
Sludge
■Company profile Company Name/FUJI CLEAN CO.,LTD. Incorporated/1975 July Capital Stock/JPY 300 mil. Headquarters/2994-1 in Yamadashimo, Ayagawa, Ayauta, Kagawa prefecture, Japan, POC 761-2204 Facilities/Tokushima Branch, Controlled final disposal site, intermediate processing facilities September 1974 Established 17th July 1975 incorporated to Fuji clean CO,.LTD. (Capital Stock JPY 0.5 mil.) 6th January 1976 Waste industry is authorized from Kagawa Prefecture 1st December 1982 Kagawa Prefecture septic tank maintenance and inspection industry No. 56 18th March 1986 General area cargo automobile transportation business license from Shikoku Department of Transportation 2nd November 1988 The organizational changes in Fuji clean CO. LTD.(Capital Stock JPY 1.0 mil.) 1st June 1991 Relocated the headquarters to the current location. 2nd February 1993 Set up Tokushima Branch at 1-32-1 in Nakajosanjima, Tokushima, Tokushima prefecture, Japan 2nd November 1993 Remove a condition of the general cargo car transport business from Shikoku Department of Transportation 10th April 1995 Admitted intermediate processing facilities setting larger-scale from Kagawa 28th February 1997 Intermediate processing facilities completion (incineration facility) 15th December1998 Capital Stock JPY 30 mil. 8th October 1999 Capital Stock JPY 50 mil. 20th June 2000 Capital Stock JPY 200 mil. 31st August 2000 Capital Stock JPY 300 mil. December 2001 Public, industrial waste Controlled last disposal site completion February 2004 The ISO14001 acquisition September 2008 Set up Crush sorting facilities and Granulation solidification facility November 2009 Kagawa environment consideration model establishment authorization February 2013 Low-concentrated PCB waste detoxification processing authorization ○Business item ●General cargo car transport business ●General pollution consulting service ●Industrial waste collection, transportation, duties about the processing disposal ●Special management industrial waste collection, transportation, duties about the processing disposal ●Domestic waste disposal business ●Purified water tank cleaning business and purified water tank construction business ●Duties about the maintenance check of various purified water tanks ●The engineering works construction design construction work ●Crane construction business ●Reinforcing rod worker business ●The painting, the dismantling, the restoration construction work ●Painter business of a road and the land ●Tubing business ●The machine appliance setting construction work ●Steel structure construction business ●Engineering works architecture material dealership ●Building administrative task ●Dealership of the waste oil reproduction business and reproduction product ●Sale of the medical equipment and lease business ●Environmental measurement proof business ●Duties about the measurement of the heavy goods which I loaded a car, a truck with ●Business incidental to business listed in the preceding items ◎member organization ●Association of general corporate judicial person Kagawa industrial waste ●Association of corporate judicial person Tokushima industrial waste processing ●Association of corporate judicial person Ehime industrial waste ●Association of corporate judicial person Kochi industrial waste ●Association of general corporate judicial person Hyogo industrial waste ●Association of corporate judicial person Kagawa truck ●Association of Kagawa environmental conservation ●Corporate judicial person Sakaide corporation society ●Association of general corporate judicial person Kagawa labor standards ●Association of Takamatsu-city dangerous materials preservation ●Association of corporate judicial person industry environmental management ●Association of nonprofit foundation Kagawa purified water tank
Fuji clean Co., Ltd. ●Headquarters 2994-1 in Yamadashimo, Ayagawa, Ayauta, Kagawa prefecture, Japan POC 761-2204 Tel.+81-87-878-3111 Fax.+81-87-878-3113 HP URL http://www.fujicl.com/ E-mail address [email protected]
○Tokushima Branch 1-32-1 in Nakajosanjima, Tokushima, Tokushima prefecture, Japan POC 770-0813 Tel.+81-88-625-2013 Fax.+81-88-655-5355
○Intermediate processing facilities 754-1 in Otsu, Yamanoue, Aza, Nishibun, Ayagawa, Ayauta, Kagawa prefecture Japan POC 761-2206 Tel.+81-87-878-3511 Fax.+81-87-878-3345
○Controlled final disposal site 748-19 in Otsu, Yamanoue, Aza, Nishibun, Ayagawa, Ayauta, Kagawa prefecture, Japan POC 761-2206 Tel.+81-87-878-2610 Fax.+81-87-878-2610
This booklet uses regenerated paper. We use 100% of wastepaper combination rate regenerated paper