Tested and ValidatedSolutions for Packaging MachinesImproving your machine and business performance

Make the most of your energySM

Your partner in packaging

Increasing productivityrequirements for packaging equipment

Tested and validated Schneider Electric solutions

Tested and validated Schneider Electric solutions

Up to a 30% reduction in time to marketBy using purpose-built packaging control systems,increase performance, modularity and flexibilitywhile reducing wiring and panel space.

Accelerate design and reduce your commissioning timeby leveraging our expertise and finally simplified integration of automation power and control with a single partner.

Discover a selection of solutionsused in the most frequentpackaging applications

Horizontal Bagging Machines

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Functions related 1 Grouping/ungrouping2 Film lateral position control3 Film digital tension control Film analog tension control4 Rotary knives5 Heating temperature control

ArchitecturesOptimized packagingCompact/CANopen/Logic Controller/Modicon® M238 Performance packagingCompact/CANopen/Logic Controller/Modicon M258

Compact/CANmotion/Motion Controller/Modicon LMC058

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Functions related 1 Film digital tension control Film analog tension control2 Film lateral position control3 Heating temperature control4 Rotary knives5 Flying shear

Tested and Validated SolutionsFor Packaging Machines

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Vertical Bagging Machines

ArchitecturesOptimized packagingCompact/CANopen/Logic Controller/Modicon M238 Performance packagingCompact/CANmotion/Motion Controller/Modicon LMC058

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Shrink Wrapping Machines

Functions related 1 Grouping/ungrouping2 Film lateral position control3 Film digital tension control Film analog tension control4 Heating temperature control

ArchitecturesOptimized packagingCompact/CANopen/Logic Controller/Modicon M238 Performance packagingCompact/CANopen/Logic Controller/Modicon M258

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Stretch Wrapping Machines

Tested and Validated SolutionsFor Packaging Machines

Functions related 1 Film digital tension control

ArchitecturesOptimized packagingCompact/CANopen/Logic Controller/Modicon M238

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Boxing Machines

Functions related 1 Grouping/ungrouping2 Pick and place

ArchitecturesOptimized packagingCompact/CANopen/Logic Controller/Modicon M238 Performance packagingCompact/CANopen/Logic Controller/Modicon M258

Compact/CANmotion/Motion Controller/Modicon LMC058

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Labeling Machines

Tested and Validated SolutionsFor Packaging Machines

Functions related 1 Film digital tension control 2 Grouping/ungrouping

ArchitecturesOptimized packagingCompact/CANopen/Logic Controller/Modicon M238

Performance packagingCompact/CANopen/Logic Controller/Modicon M258 Compact/CANmotion/Motion Controller/Modicon LMC058

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Filling and Closing Machines

Functions related 1 Clamping function2 Grouping/ungrouping

ArchitecturesPerformance packagingCompact/CANmotion/Motion Controller/Modicon LMC058

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Energy Efficiency in Packaging

Tested and Validated SolutionsFor Packaging Machines

Functions related• Analog tension control• Digital tension control• Lateral film position control• Temperature control• Pick and place• Rotary knife• Flying shear • Grouping• Clamping

ArchitecturesOptimized packagingCompact/CANopen/Logic Controller/Modicon M238 Performance packagingCompact/CANopen/Logic Controller/Modicon M258

Compact/CANmotion/Motion Controller/Modicon LMC058

Saving energyMotion drive + brushless motor = up to 30% less energy usage than

variable speed drive + asynchronous motor

Saving raw materialDue to the precision of the motion drive controlled by the motion controller using our

function block “control of film tension”, We can increase the tension of the film by

more than 2 and use up to 10% less plastic film

Increase life time of gear boxThanks to cam profile with our solution using motion, the smooth acceleration, the

reduction of vibrations and mechanical stress, we increase up to 40% the life time of the gear box

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AdvantagesReduce total cost/optimized costsA very competitive ratio performance/cost.

Machine performance/flexibilityHigh level of adaptability with Modicon M238 expansion modules and the CANopen openness.

Time to market/one software and reduce installation and commissioning timeSoMachine combines the human machine interface (HMI), controller programming tools and one single software package. Easily and quickly connects to variable speed drives and servo drives on CANopen. Pre-defined application function blocks and libraries for easy programming.

Characteristics Controller:• Modicon M238

I/O:• Digital I/O:

Input: up to 48 Output: up to 32

• Analog I/O: Input: 2/0-10V 4-20mA/1-bits Output: 2/0-10V/12 bits

• Dedicated I/O: - Reflex output: up to 4 - Event (interrupt): up to 2 - Capture: up to 2 - Pt100/Pt1000: 2 - HSC: Frequency up to 250 Khz, Phase dual or single

Motor control:• Drive and servo drive (by CANopen master): up to 6

HMI:• Graphic HMI Magelis XBT GT (modbus)

Cabling:• CANopen for motor controllers

Machine safety:• Category 2 (EN/ISO 13849-1 PLR c,

Preventa module)

Software:• SoMachine

100Application engineersOptimize machine design by leveraging the collective knowledge of our industry specialists.

Save up to

50 %of design timeMinimize design time and improve system consistency through predefined CAD panel designs and wiring diagrams.

Saveinstallation timeSave time installing, programming and commissioning your machinery with a complete system user guide.

24/7supportKeep customer machinery in working order wherever they are thanks to our international service organization.

Optimized packagingCompact/CANopen/Logic Controller/Modicon M238

Simple setup with easyinstallation and maintenance...Dedicated to simple machines, this architecture combines a CANopen networkwith Modicon® M238 logic controller, Altivar® 312 variable speed driveor Lexium® 32 servo drives and Magelis® XBT GT human machine interface.

This implementation provides modularity and flexibility of your installation,through the performance and efficiency of CANopen network.

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Functions: Products:

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Film lateralposition control

Film analog and digital tension control

Heating temperatureControl

Pick and place

1 Circuit breaker PowerPact®

2 Switch mode power supply Phaseo® ABL 8

3 Modular circuit breaker Compact Multi 9

4 Logic controller Modicon M238

9 Tower light Harmony XVM

5 Servo drive Lexium 32

10 Push buttons and switches Harmony XB4/5

6 Machine safety Preventa XPS

11 Emergency stop Harmony XALK

7 Variable speed drive Altivar 312

12 Distributed I/Os IP20 Advantys FTB

8 Human machine interface Magelis XBT GT/GK/GH

13 Sensors OsiSense XC/XS/XU/XM/14 Servo motor Lexium BMH

15 Enclosure Himel

• Horizontal bagging machine • Vertical bagging machine • Boxing and cartoning machine• Shrink wrapping and stretch wrapping machine• Labeling rotary and linear machine

Tested and Validated Solutionsfor Packaging Machines

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Performance packagingCompact/CANopen/Logic Controller/Modicon® M258

Performance and flexibility for your installation...Dedicated to mid-sized machines, this architecture combines a CANopen fieldbus with Modicon® M258 logic controller, Altivar® 312/71 variable speed drive or Lexium® 32 servo drives and Magelis® XBT GT human machine interface.

This implementation provides modularity, flexibility and openness of your installation, due to the performance and efficiency of CANopen.

AdvantagesMachine performance/flexibility• High level of

adaptability with Modicon M258 expansion modules and the CANopen openness and Ethernet IP.

• Integration with Altivar 312 drives and Lexium 32 servo drives (size, format, tools)

time to market/ one software – one connection• SoMachine combines

in the human machine interface (HMI), controller programming tools and one single software package.

• One connection to configure and to program

• Easily and quickly connects to variable speed drives and servo drives on CANopen.

• Pre-defined application function blocks and libraries for easy programming.

Characteristics Controller:• Modicon M258

I/O:• Digital I/O:

Input: up to 80 Output: up to 40

• Analog I/O: Input: 4/0-10V 4-20mA/12 bits Output: 2/0-10V/12 bits

• Dedicated I/O: Reflex output: up to 4- Event (Interrupt): up to 2- Capture: up to 4- Pt100/Pt1000: 4- HSC: Frequency up to 100 Khz, Phase dual or single

Motor control:• Drive and servo drive: up to 12

HMI:• Graphic HMI: Magelis XBT GT (Ethernet)

Cabling:• CANopen for motor controllers

Machine safety:• Category 2 (EN/ISO 13849-1 PLR c,

Preventa module)

Software:• SoMachine

100Application engineersOptimize machine design by leveraging the collective knowledge of our industry specialists.

Save up to

50 %of design timeMinimize design time and improve system consistency through predefined CAD panel designs and wiring diagrams.

Saveinstallation timeSave time installing, programming and commissioning your machinery with a complete system user guide.

24/7supportKeep customer machinery in working order wherever they are thanks to our international service organization.

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Functions: Products:

Film lateralposition control

Analog and digital film tension control

Rotary knivesand fly shear

Heatingtemperaturecontrol

Grouping/ungrouping

Pick and placenon-coordinated

• Horizontal bagging machine • Vertical bagging machine • Boxing and cartoning machine• Shrink wrapping machine • Labeling rotary and linear machine

1 Circuit breaker PowerPact®

10 Human machine interface Magelis XBTGT/GK/GH

2 Switch mode power supply Phaseo ABL 8

11 Tower light Harmony XVC6

3 Modular circuit breaker Compact Multi 9

12 Push button and switches Harmony XB4/5

4 Logic controller Modicon M258

13 Emergency stop Harmony XALK

5 Servo drive Lexium 32

14 Servo motor Lexium BSH

6 Variable speed drive Altivar 71

15 Sensors OsiSense XC/XS/XU/XM/XX

9 Motor starter TeSys U

7 Machine safety Preventa XPS

16 Integrated drive Lexium ILA

8 Variable speed drive Altivar 32

17 Enclosure Himel

Tested and Validated Solutionsfor Packaging Machines

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Performance packagingCompact/CANopen/Motion Controller/Modicon LMC058

Performance and flexibility for your installation...Dedicated to mid-sized machines, requiring motion functions with synchronization, this architecture combines a Modicon® LMC058 motion controller, Altivar® 312 variable speed drive, TeSys® U, distributed I/O on CANopen and Lexium® 32 servo drives on CANmotion.

This implementation provides modularity, flexibility and openness of your installation, due to the performance and efficiency of CANopen fieldbus, the openness of Ethernet IP and the performance with CANmotion.

AdvantagesMachine performance/flexibility• High level of

adaptability with M258 expansion modules and the CANopen openness and Ethernet IP

• Seamless integration of Altivar 312 drives and Lexium servo drives (size, format, tools)

• Synchronization of 4 axis in 2ms or 8 axis in 4 ms

Time to market/ one software – one connection• SoMachine combines

in the human machine interface (HMI), controller programming tools and one single software package

• One connection to configure and to program

• Easily and quickly connects to variable speed drives and servo drives on CANopen

• Pre-defined application function blocks and libraries for easy programming

Characteristics Controller:• Modicon LMC058

I/O:• Digital I/O:

Input: up to 80 Output: up to 40

• Analog I/O: Input: 4/0-10V 4-20mA/12 bits Output: 4/0-10V/12 bits

• Dedicated I/O: Reflex output : up to 8

- Event (Interrupt): up to 2 - Capture: up to 4 - Pt100/Pt1000: 4 - HSC: 8, Frequency up to 100Khz,

Phase dual or single

Drives and devices:• Drive and servo drive (by CANopen): up to 8

Servo drives:• Servo drives (by CANmotion): up to 8

HMI:• Graphic HMI: Magelis XBT GT (Ethernet)

Cabling:• CANopen for motor controllers• CANmotion for servo drives

Machine safety:• Category 2 (EN/ISO 13849-1 PLR c,

Preventa module)

Software:• SoMachine

100Application engineersOptimize machine design by leveraging the collective knowledge of our industry specialists.

Save up to

50 %of design timeMinimize design time and improve system consistency through predefined CAD panel designs and wiring diagrams.

Saveinstallation timeSave time installing, programming and commissioning your machinery with a complete system user guide.

24/7supportKeep customer machinery in working order wherever they are thanks to our international service organization.

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Functions:Products:

Film lateralposition control

Analog and digital film tension control

Rotary knivesand fly shear

Clamping

Heatingtemperaturecontrol

Grouping/ungrouping

Pick and placenon-coordinated

• Horizontal bagging machine • Vertical bagging machine • Boxing and cartoning machine• Shrink wrapping machine • Labeling rotary and linear machine• Filling and closing machines

1 Circuit breaker PowerPact®

11 Human machine interface Magelis XBTGT/GK/GH

2 Switch mode power supply Phaseo® ABL 8

12 Tower light Harmony XVM

3 Modular circuit breaker Compact Multi 9

13 Push buttons and switches Harmony XB4/5

4 Motion controller Modicon LMC058

14 Emergency stop Harmony XALK

5 Servo drive Lexium 32

15 Servo motor Lexium BSH

6 Stepper drive Lexium SD328

16 Stepper motor Lexium BRS3

9 Variable speed drive Altivar 71

19 Integrated drive Lexium ILA

10 Motor starter TeSys U

20 Enclosure Himel

7 Machine safety Preventa XPS

17 Sensors OsiSense XC/XS/XU/XM/XX

8 Variable speed drive Altivar 312

18 Integrated drive Lexium ILE

Tested and Validated Solutionsfor Packaging Machines

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Technical leaflet

Why our solutions?

Increase machine performance and innovation

• Focusing on new machine challenges, speed up machine concept to design and open up new markets with our industry experts.

• Adapting to your precise needs using the broadest best in class product offer, pre-defined machine architectures and application function blocks.

Reduce total cost of ownership

• Reducing risk in selling machines throughout the world using our international offers, experience and presence.

• Minimizing training and maintenance costs worldwide with International post sales support.

Shorten time to market

• Save up to 50% in control system design and installation time with Tested, Validated and Documented Architectures, ready to use function blocks, predefined CAD panel designs and wiring diagrams.

• Saving installation time with fully documented system user guides.

• Selecting the most optimized control solution to meet your machine requirements with our flexible and scalable control platforms:

- Choose the appropriate controller with embedded intelligence in drives, HMI displays, motion and logic control products.

- Simplify and speed up control system programming and commissioning with an easy to use, single software suite environment, providing one tool, one connection, one project file and one download in complete openness and transparency.

Our new MachineStruxure™ solution is designed to help you achieve faster, lower risk, and more energy-efficient and cost-effective designs and installations through the use of proven and innovative architectures that shorten time to market. MachineStruxure incorporates flexible and scalable hardware platforms and a comprehensive software suite with application function libraries.

Technical leaflet

Your partner in packaging

www.schneider-electric.us/your-business/oems/

Schneider Electric USA, Inc.

1415 S. Roselle RoadPalatine, IL 60067 Phone: 847-397-2600Fax: 847-925-7500

Schneider Electric Canada

19 Waterman AvenueToronto, ON M4B 1Y2Tel: 1-800-565-6699

Document Number 8000SM1005

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