Test report of the room heater SINTRA of PANADERO DENIA S.L. · Panadero Denia S.L. C/Abdon Atienza...

SGS Nederland B.V.. Malledijk 18 P.O. Box 200 3200 AE Spijkenisse The Netherlands t+31 (0)181 69 33 33 f+31 (0)181 62 35 66 www.sgs.nl

R.C. Rotterdam No. 24226722 Member of the SGS Group

All orders are executed only in accordance with the latest version of our conditions filed at the Rotterdam District Court or the General Cargo Survey and

Inspection Conditions, last version, filed at the Rotterdam District Court and at the Chamber of Commerce in Rotterdam. Upon request the conditions will be sent to you.

Test report of the room heater

SINTRA

of PANADERO DENIA S.L.

SGS registration Manufacturer

Our reference EZKA/10/015-13 Company Panadero Denia S.L.

Research period March 2010 Address

Date report August 2010

Author report J. Dekker

C/Abdón Atienza, 29

02100 Tarazona de la

Mancha

Spain

SGS Environmental Services P.O. Box 5252 NL-6802 EG Arnhem Tel : +31 (0) 26-38 44 500 Fax : +31 (0) 26-44 29 410 BTW : NL 00 44 0 77 26 B01 R.C. Rotterdam : 24226722 www.sgs.com

© SGS Environmental Services of 24 Reportnr.: EZKA/10/015-13

Status : final

Unless otherwise agreed, orders are executed in accordance with the latest version of the SGS Nederland B.V. General Conditions. Upon

simple request the conditions will again be sent to you. Attention is drawn to the limitation of liability, indemnification and jurisdiction issues

defined therein.

Any holder of this document is advised that information contained hereon reflects the company’s findings at the time of its intervention only

and within the limits of Client’s instructions, if any. The Company’s sole responsibility is to its Client and this document does not exonerate

parties to a transaction from exercising all their rights and obligations under the transaction documents. Any unauthorized alteration, forgery

or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted to the fullest extent of the law.


Status : final

Table of contents

1 INTRODUCTION.......................................................................................................................4

1.1 SPECIFICATION OF THE TYPE TEST AND THE APPLIANCE ...............................................................4

2 RESULTS..................................................................................................................................6

2.1 ASSESSMENT OF USED MATERIALS, DESIGN AND CONSTRUCTION IN ACCORDANCE WITH

CHAPTER 4 OF NEN-EN 13240:2001 AND NEN-EN 13240-A2:2004 .........................................6

2.2 ASSESSMENT OF THE SAFETY REQUIREMENTS IN ACCORDANCE WITH CHAPTER 5 OF NEN-EN

13240:2001 AND NEN-EN 13240-A2:2004..................................................................................9

2.3 MEASUREMENTS ...........................................................................................................................10

3. AUTHENTICATION .............................................................................................................14

ANNEX A........................................................................................................................................15

ANNEX B........................................................................................................................................20

ANNEX C........................................................................................................................................23

ANNEX D........................................................................................................................................24


Status : final

1 Introduction

1.1 Specification of the type test and the appliance

Test report of a room heater fired by solid fuels in accordance with NEN EN 13240:2001 and NEN

EN 13240-A2:2004.

Laboratory

Name, address SGS Nederland BV Leemansweg 51 6827 BX Arnhem The Netherlands

Notified under EC number 0608

Manufacturer

Name, address Panadero Denia S.L.

C/Abdon Atienza 29, Tarazona de la Mancha

02100 Albaceta Spain

Appliance Sintra

Nominal heat output 10 kW

Recommended fuels Wood logs

Principal Panadero Denia S.L.

Test category

Type test based on historical data of a test on room heater

Madeira of Panadero Denia, S.L. in accordance with EN

13240 done by SGS, see report nr. EZKA/10/015-1.

Description of the room heater Sintra

Freestanding sheet metal stove with a front window door. The combustion chamber is equipped with a baffle and a grate. Primary air is led into the combustion chamber through the grate and can be regulated by moving the ash pan. At the lower end of the door an air slide is present. Between the door and the window glass a seal is present. At the top of the window a part of the seal is removed (as shown in appendix B) to provide an additional air flow in to the combustion chamber. The flue gas connection is situated at the top of the stove. Room heater Sintra is technically the same as model Madeira. The only difference is on the outside of the appliance (design of door, handle of ash pan). These changes have no influence on the technical performance of the appliance. Therefore no objections exist from the side of the test laboratory in using the data obtained with the room heater Madeira for room heater Sintra.


Status : final

Abstract of the test results

The following essential characteristics as defined in Annex ZA of EN 13240 have been tested with beech and fir timber (5*5 cm) as fuel and the results are as shown in the table below.

Essential characteristic Performance

Test fuel Beech

Fire safety Pass

Emission of combustion products, related to 13% O2

CO:

NOx:

CxHy:

Dust:

0.26

82

247

84

vol%

mg/m03

mg/m03

mg/m03

Surface temperature Pass

Thermal output 10 kW

Energy efficiency 73 %

Release of dangerous substances

Pass

Room heater Sintra is an intermittent burning appliance. The appliance is not suitable for installation on a shared flue gas system. This test report with pages 1 until 14 and the annexes A until E contain the results of the type test in compliance with NEN-EN 13240:2001 and NEN-EN 13240 A2:2004. This test report may not be published in parts or completely, with the exception of pages 1 to 5 of this report.


Status : final

2 Results

2.1 Assessment of used materials, design and construction in accordance with chapter 4 of NEN-EN 13240:2001 and NEN-EN 13240-A2:2004

Clause Approved

Production documentation

Documentation and/or drawings contain: - Specification of used materials - Nominal heat output using recommended fuels

When fitted with a boiler, specification of the: - used welding process - permissible max. operating temperature, °C - permissible max. operating pressure, bar - type test pressure, bar - water heating output, kW

4.1

yes yes

n/a n/a n/a n/a n/a

General construction requirements

No asbestos No hard solder, containing cadmium Thermal insulation materials: non-combustible, no health risk Design of spare parts ensures correct fitting Seals made of fire cement supported by adjacent metal surfaces

4.2.1

yes yes yes yes n/a

Integral boiler

4.2.2 n/a

Cleaning of heating surfaces

- all heating surfaces accessible - easy cleaning with commercially available tools or brushes - cleaning tools provided by the manufacturer

4.2.3

yes yes n/a

Flue spigot or socket

Secure and gastight connection Overlap length: D < 160 mm → > 25 mm D > 160 mm → > 40 mm Insertion depth > 25 mm

4.2.4

yes yes n/a yes

Flue ways and cleaning tools

Minimum size: - bituminous coal > 30 mm - no bituminous coals > 15 mm - easy cleaning with commercially available tools or brushes - cleaning tools provided by the manufacturer

4.2.5

n/a yes yes n/a

Ash pan and ash removal

Volume of ash pan enough for two full charges of fuel No obstruction of combustion air

4.2.6

yes yes


Status : final

Clause Approved

Bottom grate

When removable – correct assembly is ensured Capable of de-ashing without undue effort

4.2.7

n/a

Combustion air supply

Primary air inlet control: - manual or thermostatic control - adjusting control clearly visible and permanently marked - correct setting for each fuel type is identifiable - no obstruction of the air inlet control by ash or unburnt fuel

Secondary air (air wash) inlet control: - Passage of air is not restricted by fuel

4.2.8

yes yes n/a yes

yes

Control of flue gas

If flue damper is fitted: - easily operable - aperture ≥ 20 cm2 or 3% of the cross-sectional area - position of damper can be identified If draught regulator is fitted: - easily accessible for cleaning

4.2.9 n/a

Fire doors and charging doors

Large enough to fill appliance with commercially available fuels Accidental opening is prevented Positive closure

4.2.10

yes yes yes

Flue bypass device

Easy operable Position easily identifiable

4.2.11

n/a n/a

Front fire bars – deepening plate

When removable – correct assembly is ensured No accidental dislodging

4.2.12

n/a yes

Integral Boiler

Constructed from steel or cast iron Materials in accordance with table 2 to 7

4.2.2 n/a

Nominal minimum wall thickness (steels)

In accordance with table 3 Tolerances in accordance with EN 10029:1991

4.2.2.1.2 n/a

Welding and welding materials

Suitable for welding Steel material in accordance with table 2

4.2.2.1.1 n/a

Minimum wall thickness (cast iron)

Wall thickness in accordance with table 4

4.2.2.2.2 n/a


Status : final

Clause Approved

Cast iron parts subject to water pressure

Mechanical properties in accordance with table 5

4.2.2.2.1 n/a

Venting of the water sections

Water sections can be vented No undue boiling occurs

4.2.2.4.4 n/a

Water tightness

Screw holes do not open into waterways

4.2.2.4.5 n/a

Water side connections

Threads of tappings in accordance with table 6 In accordance with the ISO requirements for: - tapered threads - parallel threads Position of reducing bushes

Minimum depth of tapping and length of thread in accordance with table 7 Drain socket > ½” and in accordance with ISO 7 or ISO 228

4.2.2.3 n/a

Design of all boiler waterways

Free flow of water is ensured, no obstructions Inspection holes ≥ 70 mm x 40 mm or Ø ≥ 70 mm Sealed with gasket or cap

4.2.2.4.1 n/a

Indirect water systems

Minimum internal dimensions ≥ 20 mm Minimum internal dimensions ≥ 15 mm (when locally necessary or in areas not in direct contact with burning fuel)

4.2.2.4.2 n/a

Direct water systems

Minimum internal dimensions > 25 mm

4.2.2.4.3 n/a

Cleaning of heating surfaces

Accessible for inspection and cleaning Special cleaning tools (if necessary) supplied by the manufacturer

4.2.3

yes n/a


Status : final

2.2 Assessment of the safety requirements in accordance with chapter 5 of NEN-EN 13240:2001 and NEN-EN 13240-A2:2004

Clause Approved

Natural draught safety test

Flue draught ≥ 3 Pa If Flue draught is < 3 Pa: - CO-volume ≤ 250 dm3/10 h

5.1 n/a

Spillage of gas, discharge of embers

No escape of harmful gases Embers do not fall out

5.2

yes yes

Strength and leak tightness of boiler shells

No leakage or permanent deformation after completion of the tests

5.3 n/a

Temperature in fuel storage container (above ambient)

NOTE: Only applicable for the lower part of the storage container.

Temperature < 65 K

5.4

yes

Operating tools

Operating tools provided Touched areas without tools Temperature: metal < 35 K (above ambient) porcelain < 45 K plastics, rubber, wood < 60 K

5.5

yes n/a

Temperature of adjacent combustible materials

Temperature ≤ 65 K (above ambient) (see installation and operating manual for information about clearing distances and insulation)

5.6

yes

Thermal discharge control

If discharge control is part of appliance: opens at water temperature > 105 °C or opens at water temperature > declared value

5.7 n/a


Status : final

2.3 Measurements

Test fuel specification in accordance with table B.1 of NEN-EN 13240:2001 and NEN-EN 13240-A2:2004

Test fuel

mois-

ture

%

ash

%

Volatile matter

% dry, ash free

H

%

C

%

S

%

Hu

kJ/kg

Size, length

cm

Beech 12 1.18 84.2 4.8 44.4 0.03 16,348 30

Fir timber 12 0.98 84.5 4.92 43.9 0.04 16,247 30


Status : final

Performance test at nominal heat output in accordance with A.4.7 of NEN-EN 13240:2001 and NEN-EN 13240-A2:2004

Clause Test 1 Test 2 Test 3

Mean of

3 tests Ap-

proved

Date (mm-dd-yy) 25-03-10 25-03-10 25-03-10

Test fuel Tab. B1 beech beech beech

Total mass kg A.4.2 2.17 2.135 2.03 2.11 yes

Setting of air slide

- Primary air 1mm 1mm 1mm

- Secondary air 0% 0% 0%

Mean flue draught Pa 6.1 11.9 12.2 12.0 12.0 yes

Mean flue gas temperature (above ambient)

K 287 294 294 292

Mean CO2 concentration % 8.35 8.55 8.90 8.60

Mean CO concentration % 0.25 0.37 0.25 0.29

Mean CO concentration at 13% O2 vol% 6.3 0.23 0.33 0.22 0.26 yes

Mean CO concentration at 13% O2 mg/m03 2828 4123 2749 3240

Mean CO2 concentration during dust measurement

vol% 8.86 9.49 9.31 9.22

Dust concentration mg/m03 116 127 60 101

Dust concentration at 13% O2 mg/m03 101 102 50 84

NOx concentration mg/m03 87 87 101 92

NOx concentration at 13% O2 mg/m03 80 78 87 82

CxHy concentration mg/m03 248 383 198 277

CxHy concentration at 13% O2 mg/m03 228 339 171 247

0.72 0.75 0.75 0.74 Combustion time Dev. from required combustion time

h

% 6.5

-4 0 -1 -1 yes

Theoretical combustion time h A.4.7.3 0.72 0.70 0.68 0.70

Thermal heat losses % 24.78 24.59 24.06 24.47

Chemical heat losses % 1.8 2.7 1.8 2.1

Heat losses due to combustible constituents in the residue

%

0.5 0.5 0.5 0.5

Efficiency % 6.4.3 72.9 72.3 73.7 72.9 yes

Mean nominal heat to space kW 6.6 9.9 9.3 9.1 9.5 yes

Theoretical heating output kW A.5 9.6 9.3 9.1 9.3

Flue gas mass flow g/s 9.3 8.5 8.0 8.6


Status : final

Temperature safety test in accordance with A.4.9.1 and A.4.7 of NEN-EN 13240:2001 and NEN-EN 13240-A2:2004

§ Test Approved

Date (mm-dd-yy) 31-03-10

Test fuel

A.4.9.2.2.1 Fir timber

5*5

yes

Total load kg A.4.9.2.2.1 11.2 yes

Number of loads - 7

Settings of controls for:

- primary air

- secondary air

-

3mm

100%

Mean flue draught Pa 6.1 14.2 yes

Ambient temperature °C - 20.7

Max. surface temperature (above ambient)

Trihedron floor* K 5.6 36 n/a

Trihedron back wall (distance 70 cm) K 5.6 64 yes

Trihedron side wall (distance 60 cm) K 5.6 46 yes

Fuel storage container (bottom#) K 5.4 47 n/a

Loss of fire bed 4.2 no yes

Escape of harmful combustion gases 4.2 no yes

Damage on the appliance caused by the test 4.2 none yes

* Appliance must be placed on a non-combustible floor.

# Only one layer of wood permitted in fuel storage compartment.


Status : final

Appliance instructions in accordance with chapter 7 of NEN-EN 13240:2001 and NEN-EN 13240-A2:2004

Instructions Clause Approved

In the language of the country of intended destination

7.1 yes

Not in contradiction to the requirements and test results

7.1 yes

Contains the required information 7.2 yes (see note*)

Contains the required information 7.3 yes (see note**)

*) The following items as required in accordance with 7.2 are missing in the installation instructions: - NONE **) The following items as required in accordance with 7.3 are missing in the operating instructions:

- The use of the stove in combination with extractor fans; - The use of the stove at different weather types.

Marking in accordance with chapter 8 of NEN-EN 13240:2001 and NEN-EN 13240-A2:2004

Clause Approved

Permanently and legibly marked Readable

8 8

yes yes

Durable and abrasion proof No discoloration or detachment

8 8

yes yes

Contains the required information 8 yes (see note*)

- A copy of the type shield can be found in annex D of this test report.


Status : final

3. Authentication

Name and address of the principal:

Company Panadero Denia S.L.

Name Mr. M. Panadero

Address C/Abdon Atienza 29, Tarazona de la Mancha

Postal code and residence 02100 Albaceta

Country Spain

Names and functions of the cooperators:

J. Boot - Manager

J. Dekker - Consultant

R. van den Berg - Measurement technician

Names and establishments to which part of the research was put out to contract:

Not applicable

Date upon which, or period in which, the research took place:

March 2010

Signed by: Approved by:

J. Dekker J. Boot Consultant Manager Environmental Services


Status : final

Annex A

Installation and Operating manual of the appliance


Status : final


Status : final

Annex B

Drawings of the appliance


Status : final


Status : final

Annex C

Picture of the appliance


Status : final

Annex D

A copy of the type shield of the appliance


Status : final

Annex E

Measurements uncertainties Sampling/analysis methods used, measuring standards and uncertainties. Measurements marked with an asterisk are accredited by RvA Testing under no. L-092.

No. Component SGS Procedure/Standard Uncertainties 1)

Determination of the particulate

concentration

(gravimetric)

ENVI/L/05, dilution tunnel < ± 14% of measured value higher

than 5 mg/m3, when fluctuations in

gas flow > 10% may occur < ±

30%.

* Determination of the CO2

concentration (nondispersive

infrared)

EMM-006, 007, 030

conform NEN-ISO 12039

< ± 8%.

* Determination of the CO

concentration (nondispersive

infrared)

EMM-006, 008, 009, 013, 030

conform NEN-EN 15058

< ± 8%.

* Determination of the CxHy

concentration (equivalents of

C3H8) (FID)

EMM-010, 030

conform NEN-EN 13526

< ± 9%.

* Determination of the NOx

concentration (equivalents of NO2)

(Chemiluminescent)

EMM-011, 012, 030 conform

NEN-EN 14792

< ± 8%.

* Determination of the gas

temperature (thermocouple)

ENVI/L/03

conform ISO 8756, VDI/VDE 3511,

VDI/VDE 3512 Blatt 2

< ± 0.75% of the measured value

or ± 1.5 °C (largest value)

1) The stated uncertainties refer to the 95% confidence interval (2 sigma). The stated percentages are related to the

actual measurement results, unless indicated otherwise.

SGS Nederland B.V.. Malledijk 18 P.O. Box 200 3200 AE Spijkenisse The Netherlands t+31 (0)181 69 33 33 f+31 (0)181 62 35 66 www.sgs.nl

R.C. Rotterdam No. 24226722 Member of the SGS Group

All orders are executed only in accordance with the latest version of our conditions filed at the Rotterdam District Court or the General Cargo Survey and

Inspection Conditions, last version, filed at the Rotterdam District Court and at the Chamber of Commerce in Rotterdam. Upon request the conditions will be sent to you.

Informative

Clause Test 1 Test 2 Test 3

Mean of 3

tests

Mean flue spigot temperature °C 360 368 370 366

Part of report: R_10_15_13 CE final

Test report of the room heater SINTRA of PANADERO DENIA S.L. · Panadero Denia S.L. C/Abdon Atienza...

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Transcript of Test report of the room heater SINTRA of PANADERO DENIA S.L. · Panadero Denia S.L. C/Abdon Atienza...