TERMS SHEET For 360 Metric Ton-Per-Day | Solid Waste ...€¦ · 360 Metric Ton-Per-Day | Solid...

US Green Infrastructure Solutions, LLC. 3700 34th. St. Suite 302, Orlando, FL 32805 Email:

[email protected] | Ph: +01 (866) 576-4410 | Fax: +01 (866) 689-2204

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TERMS SHEET

For

360 Metric Ton-Per-Day | Solid Waste Solution CREATING 10 MEGA WATTS OF ELECTRICITY PER HOUR

US Green Infrastructure Solutions, LLC. is pleased to provide the following configuration, cost, and projected revenue data for our Total Waste Processing System to assist in effectively managing solid waste to energy system plant. The data provided herein addresses the equipment required to process 100% of the material received into a marketable state.

Recommended System Components Provided below is our recommended 360 Metric Ton-Per-Day (TPD) system configuration (Installation and Freight Included) which also includes the Generation System:



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TOTAL WASTE SYSTEM 2018

#1 Sorting Unit RG-SU15 Metals and glass are sorted out

#2 Conveyor Belt RG-CB15 Transfers material to the shredder

#3 Shedder RG-SS15 Shreds material into small uniform pieces

#4 Helix Conveyor RG-HC15 Transfers material from shredder to press

#5 Press RG-PP15 Applies pressure to material to remove water

#6 Helix Conveyor RG-HC15 Transfers material from the press to the Radiant Heat Processor

#7

Radiant Heat Processor RG-RHP15

Dry’s and sterilizes the material through high temperatures

#8 Thermal Oil Heater RG-TOH15 Supplies the heat required to sterilizer a clean the material

#9 Helix Conveyor RG-HC15 Transfer material from the RHT to the grinder

#10 Grinder RG-GG15 Grinds material into finer partials

#11 Helix Conveyor RG-HC15 Move the grinder material to the pelletizer

#12 Pelletizer RG-PP15 Shapes and compacts material in pellets for shipping

#13 Pellet Cooler RG-PC15 Cools and hardens pellets by using an air stream

#14 Cyclone RG-CC15 Generates air stream required by Pellet Cooler

#15 Elevator RG-EE15 Transfer pellets to Sieve

#16 Sieve RG-SI15 Groups pellets by size into a bin

#17 Installed by RTI Installation Installation will be by RTI and the Contractor



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SCHEMATIC FOR 15 TON PER HOUR WASTE TO PELLET SYSTEM

END PROCESS FUEL PELLETS



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Dewatering Press US GREEN INFRASTRUCTURE SOLUTIONS, LLC. has designed a very special, heavy-duty unit that can be controlled to produce any desired moisture content going to the cooker. 15% to 25% is the desired range of humidity at the end of the process. Tank size is customer option, though we do suggest the water treatment system that removes and returns solids to the cooker/dryer unit, allowing safe release of the liquids. This is typically something where we like to see a site plan and know the surrounding area before we make any recommendations, for both liability and efficiency reasons. This liquid byproduct can be easily used for irrigation. In one 24 hour period you will generate approximately 6500 Liters of bacteria free liquid. Optional if you chlorinate the liquid you will create 6500 liters of drinking water. This configuration provides needed redundancy of operations as MSW material is processed simultaneously through separate groupings of equipment in a planned 24-hour day and 7-day per-week operation. In typical solid waste facility operations, the majority of MSW is delivered to a facility within a 6 to 8-hour time window, thus the tipping floor needs to have staging /storage capacity. We also recommend using one or two bucket-loader vehicles (see examples below) to stage delivered material and move finished product.

Ideally a 10,000 square-foot of staging area, utilizing two or three push-walls in a configuration (shown above-left) is ideal. An additional 10,000 square feet is recommended for the actual tipping area, ingress/egress, and safety/buffer zones. The waste processing equipment requires an additional 10,000 square feet,



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including safety/buffer zones (30,000 square feet total delivery, staging, and processing).

Diagram and drawing of a typical Pyrolysis Gasification System configuration.



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Operational Costs: Labor and the fuel required to run one or two bucket loaders are the other operating costs included. For labor, we project 24 full-time equivalent laborers (6+ per shift) will be needed to sort and process material through the operation. We are projecting that Loader Operators are more skilled, thus a 50% increase in their rate of pay. Monthly costs for supervisors, managers, and the plant manager are all based on multiples of the basic labor rate. To be conservative we use a 24-hour operating day to project costs. All waste may be processed in 16 to 18 hours, which would provide a reduction in the labor expense.



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Other Operating Costs Calculated in USD

# Type FTE Monthly Cost Total Cost

1 Floor Laborers/Sorters 24 300.00$ 7,200.00$

2 Loader Operators 4 450.00$ 1,800.00$

3 Supervisors 2 1,100.00$ 2,200.00$

4 Manager 1 1,500.00$ 1,500.00$

5 Plant Manager 1 2,500.00$ 2,500.00$

Total Monthly Labor Cost = 15,200.00$

Monthly Tons = 6,000

Per-Ton Cost of Labor = 2.53$

# Type Litres Per-Day Unit Cost Daily Cost

1 Wheel Loader 400 0.25$ 100.00$

2 Wheel Loader 200 0.25$ 50.00$

Total Daily Diesel Fuel Cost = 150.00$

Daily Tons = 200

Per-Ton Cost of Diesel Fuel = 0.75$

• Approximate Cost [Per KW] on The Lifespan of the Equipment • 0.24 per kw @ 5 Year Lifespan



Call Us For an Estimate on this Machine Configuration

Completely Pays for Itself in (2.5) Years @ .60 USD



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WHY OUR SYSTEM IS FAR BETTER? COMPARISON CHART BETWEEN WASTE SYSTEMS

FOR GASIFICATION VERSUS INCINERATION

DESCRIPTION USGIS GASIFICATION

OTHERS/INCINERATION

Maintenance due Wash with water Clean out of furnace Oil Tanks None None

Bacteria Free 100% 0% Toxic Fumes 0% 100%

Recoverable Minerals and Chemicals

Yes No

Usable Fuel from Waste in Weight

50% 10%

Air Filters None Needs Scrubbing of Toxic Airborne Fumes

Competitors USA CHINA, INDIA, GERMANY, ITALY, SPAIN

Cost Difference - CHINA Cheaper INDIA Cheaper

GERMANY More Expensive ITALY More Expensive SPAIN More Expensive

Lead Time 90 Days CHINA Longer Lead Time INDIA Longer Lead Time

GERMANY Longer Lead Time ITALY Longer Lead Time SPAIN Longer Lead Time

Experience

USA PATENT CHINA Not bacteria Free INDIA Not Bacteria Free

GERMANY Steamed ITALY new in the industry SPAIN new in the industry

Down time for Maintenance

1 Hr. per week 30 Days per year

Waste ratio into Energy 50% 2% Space needed for 360

Tons 100,000 sq. feet (10MW) 1,000,000 sq. feet (10MW)

Offsite Monitoring Yes Yes Life Expectancy 30 Years 10 Years

Time Non Stop Operation 10 Years 1 Year Response Time Immediate 30 days plus

Warranty Program 5 years parts and labor 1 year parts only



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Proven Track Record Yes With Toxic Fumes Oil Change No Yes

Air Filter Change No Yes Ratio per Tons to Energy

per 1600Tons 800 Megawatts Incineration 41 Megawatts

Steamed 200 Megawatts MEGAWATTS CONSUMED TO OPERATE IN 24HOURS

1.8 MW 8 MW

THE TURBINE

CAI’s Spirit 15 MW Turbine Power Generation System is a smart choice for value, reliability and performance. It is an innovative package created by integrating the best technology. Spirit 15 MW package is fully tested and ready to generate 15 MW of power on a 24/7 basis. Spirit 15 MW components are shipped skid-mounted anywhere in the world. The turbine assembly is shipped as one unit, complete from the bell-mouth on the air intake end to the power turbine on the drive end. The coupling, gear box and generator is shipped as a skid-mounted assembly. The control system cabinet and



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lubrication/starter skid are shipped as loose components to be integrated at site. A weather resistant sound attenuated enclosure is provided for the complete turbine-generator skid with intake air filter/silencer assembly and exhaust/silencer assembly. An off-engine lube oil system skid is supplied, complete with local starter, instrumentation that can be wired into the control system package, oil cooler, etc. The skid is designed to be modular and can hook up to the starter skid. The starter skid consists of a reservoir and electric pumps that connect to the retractable starter. Continuous Duty Package includes:

• Aero-derivative Gas Turbine Engine

• Horizontal “Brushless” Air Cooled Generator

• Gearbox and Coupling

• Control System

• Lubrication and Cooling Systems

• Inlet Air and Exhaust Gas Systems

• Weather Proof, Sound-Attenuated Enclosure FEATURES:

• Industrial Gas Turbine Package ideal for continuous 24/7 power with cost-efficient operation

• Modular Skid Mounted Systems that are pre-wired to eliminate expensive field wiring and installation time

• Available in 50 Hz or 60 Hz cycles

• Liquid, gaseous and dual fuel capability

• Fully automated system

• “Plug-and-Play”

• Designed for easy maintenance and servicing so that there is minimum downtime

• Standard off-the-shelf hardware makes it easy to obtain parts without stoppage

• Compact, integrated system that is completely self-contained and comes fully factory tested

• Long intervals between maintenance cycles over reciprocating engines

• On-skid PC-based control system and options for remote monitoring

• Increased electrical power generation over competing alternatives

• Optional Heat Recovery Steam Generation for Combined Heat and Power Applications



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COMPARISON CHART BETWEEN ROTARY TURBINE ENGINES FUELED BY SYNGAS AND PISTON DRIVEN ENGINES

FUELED BY SYNGAS

DESCRIPTION TURBINE (OURS) PISTON Maintenance due 8000 2000 hours

Oil Tanks 2 1 Air Filters 2 1

No. Controls Computerized 42 4 Down time for Maintenance 0 24

Max Capacity for $Value 6 Megawatts 6 Megawatt Space needed for 10MW 400 sq. feet (10MW) 2000 sq. feet (10MW)

Offsite Monitoring Yes No Life Expectancy 30 Years 10 Years

Time Non Stop Operation 10 Years 1 Year Country of Origin United States China

Response Time Immediate Up to operator Warranty Program Yes No

Proven Track Record Yes unknown Engine on for Oil Change Yes No Engine on for Air Filter

Change Yes No

INSTALLATION AND TESTING

Installation: US Green Infrastructure Solutions, LLC. shall install the Equipment at the Installation Site in accordance with the installation schedule set forth in and incorporated herein (the "Installation Schedule") and connect the same to the safety switches or electrical outlets to be provided and installed by US Green Infrastructure Solutions, LLC. or End User. US Green Infrastructure Solutions, LLC. shall be responsible for all costs associated with the installation of the Equipment. US Green Infrastructure Solutions, LLC. shall have a qualified installer install all utility connections including but not limited to electrical, water, gas, etc. to the equipment.

Testing and Certification. Upon completion of installation of the Equipment, US Green Infrastructure Solutions, LLC. shall perform prescribed tests to determine that the Equipment is operating in conformance with the manufacture’s published performance specifications for the Equipment and any other requirements agreed to by the parties (hereinafter "Specifications"), a copy of which are attached hereto and incorporated herein as verification data (hereinafter "Equipment Turnover").



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In the event the Equipment or any feature or option thereof requires certification under any local laws, US Green Infrastructure Solutions, LLC. will complete and file all necessary reports regarding Company's manufacture, assembly, installation or other activity relating to the Equipment.

Warranty. US Green Infrastructure Solutions, LLC. warrants to the End User of the equipment, for a Warranty Period of (5) Five Years on parts, and (5) five year on labor placed on the Equipment to be free from material defects in materials and workmanship.

Acceptance. “Acceptance" of the Equipment shall be deemed to occur on the date when, in the reasonable opinion of US Green Infrastructure Solutions, LLC. the equipment conforms to the Specifications, and has continuously operated in compliance with the Specifications for thirty (30) days after Equipment Turnover. US Green Infrastructure Solutions, LLC. shall present End User with a Final Certificate of Acceptance immediately prior to the expiration of the 30th day.

Compliance with Laws. US GREEN INFRASTRUCTURE SOLUTIONS, LLC. shall perform this Agreement in compliance with all applicable Federal, State, and local laws, rules, regulations, and ordinances, and represents that it shall have obtained all licenses and permits required by law to engage in the activities necessary to perform its obligations under this Agreement. US GREEN INFRASTRUCTURE SOLUTIONS, LLC. and its subsidiaries hereby represent and warrants that all Equipment to be provided to US GREEN INFRASTRUCTURE SOLUTIONS, LLC. hereunder has received approval, and that copies of the clearance/approval documentation issued will be provided to US GREEN INFRASTRUCTURE SOLUTIONS, LLC. Upon US GREEN INFRASTRUCTURE SOLUTIONS, LLC.'s request.

Please feel free to consult us should there be any questions,

TERMS SHEET For 360 Metric Ton-Per-Day | Solid Waste ...€¦ · 360 Metric Ton-Per-Day | Solid...

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