TeraWatt Group capabilities in steel industryterawatt-group.com/img/2.pdfSCADA, PLC software safety...

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TeraWatt Group capabilitiesin steel industry

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Agenda

1. About TeraWatt Group

2. Our capabilities in cooperation with European companies

3. TeraWatt Group competences in steel industry

4. BF#2 JSC "Zaporizhstal“ project details

5. Solutions in gas and water treatment

6. JSC “Zaporizhstal” sinter shop revamping

7. Solution in control room design

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About TeraWatt Group

Azov Controls LLChttp://azov-controls.com

Automation LLChttp://automation-twg.com

Control systems design, supplying, commissioning

M Technology LLChttp://m-technology.com.ua

Steel manufacturing and cement

process design,

water treatment and gas cleaning

equipment design

TeraWatt Solutions GmbHhttp://terawatt-solutions.de

Logistics, finance

TeraWatt Group offers comprehensive

engineering solutions for

metallurgical process,

water recycling, and

treatment facilities design,

including process design,

construction, industrial

automation, control

instrumentation, APCS,

electric equipment, power

supply, personnel and

device safety.

http://azov-controls.com/

http://automation-twg.com/

http://m-technology.com.ua/

http://terawatt-solutions.de/

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Year of foundation – 2004

Offices in Mariupol, Kharkiv, Dusseldorf,Zaporizhzhya, Dnipro, Kryvyi Rih

Total staff is above 150 persons

2017 turnover ~ 4,06 Mio euro

Our core business activities:

development of design documentation (technology, mechanical part, administrative-household complex, water treatment, gas treatment equipment, power distribution, MCC, instrumentation, automation, software)

supplying of gas treatment equipment

control cabinets assembling and supplying

commissioning

general contractor

About TeraWatt Group

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TeraWatt Group expertise includes design of the following

design documentation:

cooling system design

staves design

piping

pump station design

refractories implementation design

construction/revamping design documentation based on provided

by customer basic engineering

construction work order

master layout

energy supplying

siting of cranes

pulverized coal injection technology design/implementation

TeraWatt Group capabilities

in steel industry

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in steel industry TeraWatt Group expertise includes design of the following design

documentation:

auxiliary equipment/units design

gas-cleaning equipment

water-treatment, recycling water supply, pump stations, waste water

treatment design

compressor stations design

raw material transportation (conveyors, transpotation galleries, etc.)

storage facilities

boiler-house

administrative-household complex, laboratories, central control room

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As regards TeraWatt Group expertise in automation/electrical design, our capabilities include development of the following documentation (both basic and detailed engineering):

control cabinets

MCC

cable routing

Instrumentation

power distribution

lightning

grounding

SCADA, PLC software

safety

Controls cabinets, MCC assembling and supplying

Commissioning


in steel industry/automation

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TeraWatt Group is able to dedicate a

team to cope with large and intricate

projects:

50 process and mechanical engineers

30 electrical design engineers

20 programmers

own electrical cabinets assembling shop

in Ukraine



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Our assembling shop manufactures control cabinets that meet any customer's needs.

The process of control cabinets assembling takes place under constant quality assurance by the specialists of design department.

Only high quality materials are used for the assembling. This provides high level of manufactured products.

Each control cabinet is fully tested before being delivered to customer.

We provide FAT and software demonstration to be passed together with customer’s representatives before shipment



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TeraWatt Group companies are authorized partners (system integrators,

distributors, etc.) of the following manufacturers:

Automation

PUMPS

Components

Enclosures

* We work with other manufacturers (like Siemens) as well not having status of

the official partner.

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Cooperation with

European companies A significant part of our business is the

implementation of projects as a

subcontractor of German and European

companies, including the development

of design documentation, equipment

supply, commissioning.

We provide the commissioning of own

projects, projects of third-party

developers both on an hourly basis and

on the principle of fixed volume.

The presence of German company

within the group of companies provides

an appropriate level of interaction with

European customers, including

insurance, finance, etc.

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TeraWatt Group has experience in

operating projects in the following

countries:

Belarus

Kazakhstan

Pakistan

Russia

India

Mexico

Own logistic department ensures on-time

delivery to any CIS country, Europe or

worldwide.

Doing business worldwide

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Competences in steel

industry(automation)

Phase of metallurgical

production

Delivered projects (automation,

instrumentation, MCC, power distribution)Customers

Blast furnace shop

proper BF

casting yard machines

aspiration

gas treatment

scale cars

process parameters archive

control rom

• JSC "Zaporizhstal"

• PJSC "Alchevsk Iron and Steel Works"

• PJSC "EVRAZ-DMZ"

• PJSC "Azovstal Iron&Steel Works"

• OJSC “Tulachermet"

• OJSC “Kosaya Gora Iron Works"

Basic oxygen furnace shopproper BOF

BOF raw materials accounting• JSC "ArselorMittal Kryviy Rih"

Boiler-utilizer shop proper boiler-utilizer • PJSC "Azovstal Iron&Steel Works"

Galvanizing shopproper galvanizing line

process parameters archive• OJSC "Modul"

Rolling mill shopproper rolling mill

process parameters archive• OJSC "Modul"

Sinter plant

proper sinter machine

aspiration, gas treatment

control room

• JSC "Zaporizhstal"

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Phase of metallurgical production

Delivered projects (process design, piping, hydraulic)

Customers

Blast furnace shop

proper BFcasting yard machines

aspirationgas treatmentcooling staves

water treatment

• JSC "Zaporizhstal“• JSC "ArcelorMittal Temirtau“• РJSC "ArcelorMittal Kryvyi Rih“

• PJSC “YENAKIIEVE IRON AND STEEL WORKS”

Competences in steel

industry(process design)

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Our key clientsMETINVEST HOLDING, LLC - “Azovstal Iron&Steel Works” PJSC

- “Ilyich Iron And Steel Works” PJSC

- “Yenakiieve Iron & Steel Works” PJSC

- “Zaporizhstal” PJSC

ISD Corporation- “Alchevsk Iron & Steel Works” PJSC

- “Dneprovskiy Metallurgical plant” PJSC

ArcelorMittal Group- “ArcelorMittal Kryvyi Rih“ PJSC

- “ArcelorMittal Temirtau” РJSC

EVRAZ LLC- “EVRAZ-DMZ” PJSC

Procter & Gamble Corporation- Procter & Gamble Plant, Boryspil

- Procter & Gamble Plant, Ordzhonikidze

- Procter & Gamble Plant, Karachi,

Pakistan

РJSC “Mondelez Ukrainа”- Trostyanetskaya chocolate plant “Ukraina” LLC- “Chipsy lyuks” LLC

“Sumy NPO” PJSC

“AVK” Confectionery Company- “Confectionery factory AVK Donetsk”

“BELSHINA” JSC

PSA Peugeot Citroën- PSMA RUS, Kaluga

KOKS Group- “Tulachermet” OJSC

Gas Turbine Research & Production Complex “Zorya-Mashproekt” SOE

“Kosaya Gora Iron Works” OJSC

“ROSAVA” PJSC

ROSHEN Confectionery Corporation

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BF#2 JSC "Zaporizhstal“Cooling system (2014-2015)

The reason to redesign a

number of cooling

staves rows was to

neutralize the impact of

the implemented PCI

technology

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Cooling staves design

was based on the

implementation of

copper cooling staves,

highly heat-conductive

refractories and the

control system which

would be able to adjust

water circulation speed

to current heat loads.

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Control system

structure diagram at

BF#2 Cooling system:

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TeraWatt Group scope included:

the design of cooling staves, refractories, new pump station, piping, power supplying, MCC, instrumentation, control system, SCADA;

pumps, instrumentation, MCC and control cabinets supplying;

commissioning.

Since 2014 TeraWatt group has accomplished the design for 4 another similar projects at:

JSC "Zaporizhstal“

PJSC “YENAKIIEVE IRON AND STEEL WORKS”

PJSC “ILYICH IRON AND STEEL WORKS OF MARIUPOL”

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Competences ofgas treatment solutions

TeraWatt Group provides gas treatment

equipment design and supplying:

we calculate particular technology using real

gas chemical makeup

3D design allows our engineers to ensure

satisfaction of all customer requirements

simulation software and precise calculation

ensure emitted gases to contain less pollutant

substances than it is required by current

legislation

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Competences ofwater treatment solutions

TeraWatt Group provides water treatment

systems design. Main benefits of our solutions

are:

we calculate particular technology using real

water chemical makeup

we use only standard reagents which are

widely present on the market

we can provide both water treatment

supplying without wastewater or with minimum

wastewater emission (0,25 tons of waster water

per 1 ton of pure water)

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Project details : Sinter Shop revamping

JSC “Zaporizhstal”

The year of the revamping: 2015-2018

Revamping scope:

Sinter machine#4,5,6 revamping & modernization

Implementation of the automatic mode for sinter machines

New gas cleaning system for the sinter machine #1

Power distribution for sinter machines #4,5,6 revamping

New control room for the whole sinter shop

Sinter shop transport system revamping

Project budget ~ 2,3 Mio euro

Automation platform: Rockwell Automation

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TeraWatt Group scope:

System design

Power disctribution

MCC

Instrumentation

Electrical & control cabinets

cable routing

Software

Control cabinets supplying (~100 pieces)

Cabling, installation

Commissioning

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New control room for the whole sinter shop

TeraWatt Group scope:

Development of the control concept for the sinter shop

control room;

Interior design;

Furniture design;

Videowall design and programming;

Software development;

Commissioning.

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Competences in

control room design

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• High skilled English spoken design,

commissioning and start-up

engineers.

• Possibility to act as supplier of

engineering services for projects of

Partner both in the CIS countries and

worldwide.

We can offer our partners the following benefits

• Vast experience of cooperation with

international holdings.

• Knowledge of the CIS market specifics.

• “Embedded engineer” service.

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Thank you for your

attention!

Automation LLC

56, Italyanskaya str.,

Mariupol, Ukraine, 87515

Phone: +38-(0629)-410-500,

E-мail: [email protected]

www: http://automation-twg.com

Azov Controls LLC

9, Krasnopolskaya str.,

Dnipro, Ukraine, 49033

Phone: +38-(0629)-412-424


www: http://azov-controls.com

M Technology LLC43/2, Gagarina av., of. 604

Kharkov, Ukraine, 61001

Phone: +38-(0577)-209-686


www: http://m-technology.com.ua

TeraWatt Solutions GmbH365, Erkratherstrasse,

Düsseldorf, Germany, 40231

Phone: +49(0)211/41663419


www: http://terawatt-solutions.de

mailto:[email protected]

http://vdt-uа.com/

mailto:office@vdt-uа.com

http://vdt-uа.com/


http://m-technology.com.ua/


http://terawatt-solutions.de/

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