Temperature Overview

Rosemount Temperature InstrumentationCustomer NameDatePresenters Name and TitleTemp_Overview_RevAB

[File Name or Event]Emerson Confidential27-Jun-01, Slide *Emerson ConfidentialSlide *

Agenda: TemperatureThe Most Complete Portfolio in the WorldDelivering Quality Products GloballyTemperature Innovation for Your Plant


Single Point Measurement Quality Reliability Performance Complete Point Solutions

Rosemount 248 DIN B and Railmount

Rosemount 644 DIN A and Railmount CVD for improved accuracyRosemount 648 WirelessHART IS Power Module Configurable Alerts

Rosemount 3144P Dual Compartment Hot Backup with Dual Sensors Advanced Diagnostics SIS Certified


Rosemount 3144P: The Industrys Best Performing Temperature TransmitterDual Compartment HousingSuperior EMI/RFI HandlingElectronic IsolationIndustry-Leading Performance Ambient Temperature Compensation5 year stability ratingTransmitter-Sensor MatchingAdvanced Hardware TechnologiesIntegral Transient ProtectionFailure Mode Switch (HART)LCD DisplaySIS CertificationMeets Industrial StandardsMore Rigorous TestingDual Sensors Measurement Redundancy Increased Safety Hot Backup

Advanced Diagnostics Statistical Process Monitoring Sensor Drift Alert


Rosemount 644: The Most Popular Temperature Transmitter in the WorldIncreased AccuracyAmbient Temperature CompensationTransmitter Sensor MatchingMultiple Protocols HART FieldbusMultiple Field HousingsSensor MountRemote MountForm FactorDIN A Head MountRail MountCustom Alarm & Saturation LevelsIncreased SafetyC1 Option CodeLCDSnap OnM5 Option


Rosemount 648: Enabling Wireless for Temperature !! Variety of Sensor Inputs2-, 3- and 4-wire RTD, T/C, ohm, and millivoltTransmitter-Sensor MatchingProvides highest accuracy and repeatability by eliminating sensor interchangeability errorBest Ambient Temperature CompensationReduces measurement error in harsh applications, especially wide fluctuations of ambientLCD DisplayLocal process and diagnostic indicationDual-compartment HousingImproves measurement reliability in high humidity, corrosive, and EMI/RFI environments.Best in Class SecurityProtecting your Data>99% Data ReliabilityProviding access to Data when you need it Smart PowerTM Management8 year power module life time, replaceable in I.S. environment to simplify maintenance


Sensor Matching Improves Measurement Accuracy by 80%: 3144P, 644, 648TemperatureResistanceStandard Sensor Curve(ASTM, IEC, etc..)ToleranceBandsToleranceBandsTemperatureResistanceTemperatureResistanceToleranceBandsToleranceBandsTemperatureResistanceUnique Sensor Curve


High Density MeasurementRosemount 848T FamilyThe First Choice Solution for High Density ApplicationsRosemount 848T Foundation Fieldbus Rosemount 848T Wireless

Quality Reliability Performance Complete Point Solutions

Heat Exchangers Bearing Temperatures Distillation Column and Reactor Profiles Boilers Tanks


Rosemount 848T: The First Choice in High Density Temperature Measurement


Advantages of the 848T ArchitectureExample Monitoring Architectures for the following application:- 8 columns / 8 temperature measurements per column- 150 meters from columns to System I/O

Multiple Low-Cost Transmitters

Distillation Column

T/C Wires

To System I/O


Rosemount 848T Can Save 65% Over Other Architectures For High Density Applications!WireDirectLow-CostProgrammableTransmitter848T8-inputMUXInstallation65 %InstalledCost SavingsTypical Refinery ApplicationInstalled Cost Per Point

Chart1

1046

827

509

372

Installed Cost / Point

Sheet1

ApplicationInstalled Cost / Point

$1,046

$827

$509

$372

Sheet1

Installed Cost / Point

Application

Dollars

Total Installed Cost / Point

Sheet2

Sheet3


The Rosemount 3420 Provides Easy 848T Integration into Any Host System Each 3420 Segment can support 13 848Ts 4 Segments X 13 848T X 8 Inputs = 416 Temperature Measurements!The 3420 can relay the 848T parameters and measurements to a control or monitoring system without an H1 fieldbus card

Segment 1


New 848T Wireless Takes High Density Measurement Wireless!Best Ambient Temperature CompensationReduces measurement error in harsh applications, especially wide fluctuations of ambientSmart Wireless Benefits-Best in Class Security->99% Data Reliability-SmartPowerTMCost Effective SolutionLower installed cost per temperature pointFour Independently Configurable Inputs2, 3, and 4 wire RTD, T/C, Ohm, millivolt, 4 20 mA signalsEight Configurable AlertsSends alert messages when temperature exceeds range limits

Temperature Sensor DiagnosticsOpen and Short DetectionEnclosureNEMA 4X, Class 1 Div 2, IP66No additional junction box requiredTransmit RateUser Selectable 8 seconds to 60 minutes update rate


Monitoring Temperature Wirelessly Can Prevent Shutdowns and Increase Your Efficiency80% of temperature measurements in a typical plant are for monitoring applicationsAsset Management Bearings on motors, pumps, fansHeat exchanger efficiencyProcess MonitoringTanksKilnsMotor with two bearing temperature measurements


Rosemount General Use Sensors and ThermowellsGlobal ManufacturingWake Frequency Calculation ServicesCalibration and Testing ServicesEnglish and Metric PortfolioRTDs, Thermocouples, Thermowells Quality Reliability Performance Complete Point Solutions


General-Use Sensor Technologies:Rosemount Quality for Your Entire Measurement


Thermowell Analysis and Selection Expertise: Ensuring Safety and Time ResponseRosemount Offers Wake Frequency Calculation Analysis for ThermowellsA method used to determine if a thermowell is physically capable of withstanding the process conditions.Stress CalculationsPressure calculations Emerson ConfidentialSlide *


Application and Industry Solution SensorsWide Portfolio of Sensor Designs for Your Application NeedsPipe Clamp for Non-Intrusive MeasurementMulti-Point SensorsPatented Designs With Proven PerformanceSapphire Sensor for Gasification ApplicationsHigh Temperature Sensors Quality Reliability Performance Complete Point Solutions

AIS SENSORS


Rosemount 1075 High Temperature ThermocouplesKey applications:Heat treatment Combustion processesHot gas environmentsAbove 1000C / 1800F

Ceramic protection tubesDual protection tubesPrecious metal thermocouple with 30 day price validity


Sapphire Sensor Increases Sensor Life for Gasification ReactorsTemperature measurement in gasification reactorsExtremely high temperature (up to 1800C)High pressure (tested to over 200 bar / 2900 psi)Corrosive gasesHigh soot and metal content (root cause for Thermocouple contamination)Sapphire protective tube ensures long sensor life

Carbon Penetration of outer tubeSapphire still intact


AgendaThe Most Complete Portfolio in the WorldDelivering Quality Products GloballyTemperature Innovation for Your Plant


Rosemount Temperature: Global Reach, Local SupportUSAGermanyRussiaIndiaSingapore


World Class Production: Consistently Delivering the Highest QualitySingapore ProductionChanhassen ProductionAutomated testing of every transmitter ensures a great out-of-the box customer experienceTransmitters can be configured in the factory for your specific installation for faster startups


Industry-Leading Ambient Temperature Performance: Built Into Every TransmitterRosemount Characterization Stationswith Environmental Test ChambersTested from -40 to 185FComputer learns transmitter behaviorError correction profile is programmed into transmitterEach transmitter has an on-board RTD to measure ambient temperatureTransmitter software compensates ambient temperatureResults in very small ambient temperature effects!Ambient Temperature Compensation Can Increase Accuracy by 10x!


On-Site Real-Time X-ray Enables Quick Detection of Manufacturing IssuesThis state-of-the-art lab expands global capacity to quickly and accurately address issues before they leave the facility


Innovative Sensor Manufacturing: Not All Sensors Are Created EqualLaser Welding and Automated Cutting Ensures the Same High Quality Sensor Every Time!General Use Sensor Automated Cutting OperationGeneral Use Sensor Laser Welding Area


Consistent Quality Via Automated Laser WeldingCritical welding processes utilize state of the art technology to ensure consistent qualitySensor Lead Wire Laser WeldingSensor End Cap Laser Welding


Quality Testing for Every SensorGeneral Use Sensor Verification TestGeneral Use Sensor Hi-Pot/IR Test OperationA Rosemount sensor is not just any sensor!


Agenda: TemperatureThe Most Complete Portfolio in the WorldDelivering Quality Products GloballyTemperature Innovation for Your Plant


Rosemount Temperature: Enhancing Your Plant Performance Provide insight into your process conditions

Enhance visibility into instrumentation health

Enabling optimization of maintenance resourcesAccurate,ReliableMeasurementGoingBeyond thePV toEnhanceValue+


Rosemount Advanced Diagnostics Provide Critical Process & Device InsightIs there a device issue?Sensor drift alert (often a precursor to sensor failure)Thermocouple degradation Open / short sensor detectionHot Backup for sensor failureWhat is your process doing?Average temperature Differential temperatureMinimum / maximum temperatureStatistical process monitoring


3144P Hot Backup & Sensor Drift Alert Provides the Most Reliable MeasurementSwitches to backup sensor in case primary sensor fails3144P with Hot BackupUser alertedVia LCD, Field Communicator,Or Diagnostic Software125.3FSNSR 2BACKUPEmerson ConfidentialSlide *


New 3144P Diagnostic:Min/Max Temperature LoggingHousing Temperature Min/MaxContinued exposure to high temperatures shortens transmitter life Log transmitters exposure to extreme ambient temperaturesDetermine if transmitter needs to be relocatedPrevent exposure to temperatures outside operating rangeComply with T-Code approval range

Process Temperature Min/Max for each sensorLog process peaks and valleysMaxMinTempHotFurnace


New 3144P Diagnostic:Thermocouple DegradationDesigned to monitor the resistance of the thermocouple as part of the temperature measurement

How do we measure?By sending a current pulse through the thermocouple we can measure the resistance of the wire using the existing sensor lead connections.Why measure resistance?Resistance trending can indicate a problem with the thermocouple (open wires, vibration fatigue, etc) which will eventually cause error in the temperature measurement.Thermocouple Loop ResistancePatented


Causes of Thermocouple Degradation Probable causes of resistance increases are:The wires are thinning due to wear

The connection at the tip is separating from grounded TCs

Corrosion (most likely at a wire connection)

Or there is a breakdown somewhere in the sensor leads


AMS Interface for DiagnosticsRed line is the trigger threshold (default setting with user customization)Blue line tracks current value

Rosemount has the broadest temperature portfolio of any vendor in the world. We provide a complete scope of products from Single point measurements to our ground breaking high density portfolio. We also provide a complete range of general use sensors and thermowells as well as Application and Industry Solution (AIS) sensors designed for your application needs. AIS sensors includes multi-point sensors, high temperature thermocouples as well as our patented sapphire sensor for gasification applications.

The Rosemount 3144P is by far the most differentiated temperature product in our offering.

The 3144P is able to take in dual sensors. Most of the transmitters that we have talked about up to this point can take one sensor.

It is available with various advanced diagnostics that will be described in greater detail.

It has a dual compartment housing. This is the field mount housing that was described earlier, also found on the 648.

It is our highest performing transmitter. Ambient temperature compensation and transmitter sensor matching are standard as well as a industry leading 5 year stability rating.

The 3144P is also our only product that is available with safety certification.

It is available with both HART and FOUNDATION Fieldbus like the 644 product.

Lastly, it has various hardware features. Among these are integral transient protection, an LCD display, and has a HART failure mode switch. The Rosemount 644 is the worlds best selling temperature transmitter. This is due largely in part to the features it has and the quality of Rosemount that stands behind it.

The 644 is available in two form factors, head and rail mount.

It is also available in multiple output protocols, HART and FOUNDATION Fieldbus.

Like the 144 and 248, the 644 has many housings it can be placed in, thanks to the DIN A standard it conforms to.

The 644 can be ordered with an LCD, which allows users to see process and device status in the field.

Thanks to special features found on the 644 such as transmitter sensor matching, the 644 has a high level of accuracy.

Custom alarm and saturation levels can be set by the user or pre configured in the factory using the C1 option code. Rosemount has the broadest temperature portfolio of any vendor in the world. We provide a complete scope of products from Single point measurements to our ground breaking high density portfolio. We also provide a complete range of general use sensors and thermowells as well as Application and Industry Solution (AIS) sensors designed for your application needs. AIS sensors includes multi-point sensors, high temperature thermocouples as well as our patented sapphire sensor for gasification applications.

The Rosemount 848T is the first choice for high density temperature measurement.

This is the first product we have seen so far that runs on the FOUNDATION Fieldbus protocol.

The 848T can take in 8 individually configured inputs including thermocouple and mV.

Fieldbus runs on a line powered 2 wire structure, making it fairly cheap and easy to install.

This device can run on any Fieldbus host system as well as a Fieldbus gateway device for customers who do not have an existing Fieldbus architecture installed.

The 848T can also integrate analog 4-20 signals with an adaptor, which is useful for customers who eventually want to upgrade to a multi input device but still have transmitters installed in high density locations.

The 848T is intrinsically safe for many different environments.

Finally, it can be installed in a variety of junction boxes in the field to allow it to be mounted very close to the processes being measured.In this example, I will compare the installed cost savings that can be achieved by using the 848T with FOUNDATION fieldbus rather than the alternative, more traditional, high density temperature architectures. These architectures include wiring temperature sensors direct to System I/O Cards, using low-cost programmable transmitters to communicate the temperature measurements, and using high density multiplexers (MUX).For this example, I will compare the installed costs of all four architectures assuming there are 8 distillation columns, each with 8 thermocouple measurements, for a total of 64 measurements. Also, the distance from the System I/O rack to all 64 measurements is approximately 500 feet.

In addition to installed cost savings the 848T architecture incorporates industry standard FOUNDATION Fieldbus communication technology ensuring long term support, reduced maintenance and training costs, and long term product compatibility.

Beyond the cost savings, more advantages can be cited compared to other architectures. The closest priced alternative, multiplexers, run a proprietary protocol over the wires back to a control system, which requires the use of a de muxing card to be used with a typical DCS system. Along with this is specialized training for plant managers and installers for the proprietary systems, adding time and cost.The 3420 was mentioned earlier as a Fieldbus gateway device. This means that the 3420 can take FOUNDATION Fieldbus devices as inputs and give information back to a DCS that does not have an H1 Fieldbus card. The 3420 is capable of taking in 13 devices per segments, with 4 total segments possible. Keep in mind, when using the Rosemount 848T, this device can relay up to 416 temperature measurements.Over 80% of temperature measurements in a typical plant are for monitoring applications which presents a huge opportunity for wireless temperature monitoring. Wireless fits in our temperature message against traditional and costly measurement methods such as wiring direct, cheap single input transmitters or temperature multiplexers because it presents a huge cost savings for customers especially for monitoring applications. It allows the customer to monitor assets and processes they never would have before or replace broken and costly measurement methods.

A pricing survey conducted identified killer wireless temperature applications which presents a huge opportunity to Emerson and huge benefits to customers across all the industries we serve. These killer applications focused on asset monitoring which is an (underserved?) market we dont pursue hard enough. If we pursue these application and identify key customer contacts, we can add incremental points and create new spending from our customers. (For example, bearings are in many different assets such as motors, fans, pumps, compressor stations and conveyors. These assets can easily breakdown if the bearing fails which typically occurs when the bearing gets too hot. If the customer monitors the bearing temperature, they can prevent unnecessary shutdowns and improve plant availability.) After showing the customer the benefits of wireless temperature, we can upsell to process monitoring applications we are most familiar with.

Rosemount has the broadest temperature portfolio of any vendor in the world. We provide a complete scope of products from Single point measurements to our ground breaking high density portfolio. We also provide a complete range of general use sensors and thermowells as well as Application and Industry Solution (AIS) sensors designed for your application needs. AIS sensors includes multi-point sensors, high temperature thermocouples as well as our patented sapphire sensor for gasification applications.

Rosemount is the largest sensor supplier in the world! We shipped over 250,000 units in FVY07 Thats a lot of sensors!Rosemount has the broadest temperature portfolio of any vendor in the world. We provide a complete scope of products from Single point measurements to our ground breaking high density portfolio. We also provide a complete range of general use sensors and thermowells as well as Application and Industry Solution (AIS) sensors designed for your application needs. AIS sensors includes multi-point sensors, high temperature thermocouples as well as our patented sapphire sensor for gasification applications.

The 1075 has been designed and built for high temperatures, that is temperatures above 1000 degrees C or 1800 degrees F. You will find them in many industries where ever there is high temperatures such as combustion processes and processes containing hot gasses. There are a few key features of this sensor design that make it suitable for these higher temperatures. Such as ceramic protection tubes. Although this model can be ordered with metallic protection tubes, such as heat resistant (Inconel or Kanthal), these high temperatures will often require ceramic protection tubes. At the applications become more demanding, dual protection tubes add strength and the ability to withstand higher temperatures. And for the most demanding, highest temperatures, the use of precious metal thermocouples, with ceramic dual protection tubes, will allow operation to over 1800 C or 3200F.Rosemount has the broadest temperature portfolio of any vendor in the world. We provide a complete scope of products from Single point measurements to our ground breaking high density portfolio. We also provide a complete range of general use sensors and thermowells as well as Application and Industry Solution (AIS) sensors designed for your application needs. AIS sensors includes multi-point sensors, high temperature thermocouples as well as our patented sapphire sensor for gasification applications.

We pride ourselves on our quality. We have invested in world-class automation to ensure that every sensor and transmitter are fully tested before they reach your site. We can also pre-configure your transmitters and sensors to enable faster startups at your site. These pictures are from our US and Singapore production sites where you can see our extensive automated testing. Rosemount compensates for this in every one of our transmitters. These transmitters tested from negative forty to 185 degrees Fahrenheit over a 24 hour period. The computer reads these outputs for given temperatures and learns how the transmitter reacts at varying ambient temperatures. Error correction is then input to the transmitter in the form of a fit curve that the transmitter will use. An onboard RTD measures the ambient temperature, and based on this reading, the transmitter compensates its output to the curve, greatly reducing measurement error, as much as ten times less than a typical smart transmitter. We also invest in real-time x-ray equipment to ensure that issues are caught and identified BEFORE they leave the factory. Often issues with sensors or electronic boards cant be seen with the naked eye- it takes equipment and labs like this to find the root causes.

For a general use sensors, you have to cut to them to the correct length and weld them together. Highly automated processes ensure that you get the same sensor every time. Laser welding is particularly important to ensure a high quality sensor which can withstand vibration. Other vendors will merely crimp or tig weld their sensors. Although its less expensive, you cannot ensure a good and reliable connection with these methodsRosemount sensors are different from other sensors, not only in their construction, but also our level of testing.100% are tested for Hi-Pot and isolation resistance.100% are tested @ 0 and 100 degrees C to verify they are within spec.

Again, automated testing ensure reliable performance - every time.Diagnostics are very important for maximizing your process uptime. With Rosemounts innovative diagnostics we can help predict process upsets as well as minimize unnecessary maintenance.

We are releasing two new diagnostics this year in our 3144P FF device- Thermocouple degradation and Min/max tracking.The 3144Ps Hot Backup feature provides users with temperature measurement redundancy when using a dual-element sensor. The way it works is if the primary element in a dual-element RTD or Thermocouple fails, the transmitters signal will automatically and immediately switch to the secondary sensing element with no loss of measurement.This unique, trademarked feature allows users to reduce their risk of loosing a temperature measurement point by 64%. The Model 3244MV with a dual-element sensor is the most affordable configuration for sensor redundancy because it can be achieved with one transmitter and only one process penetration.This feature is enabled in the transmitters Input Selector function block - connect the Analog Input blocks that are linked to Sensors 1 & 2 (i.e. the primary and secondary sensing elements) and set the Input Selectors output to Hot Backup.

Temperature Overview

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