Temeltas Jet Grout

JET GROUT APPLICATION

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The Jet Grouting process or Soilcrete is known as a soil-cement stabilisation.

JET → A fluid flow which is passing through a small opening with very high-speed. High pressure is needed to produce the kinetic energy required for the jet through a small-diameter nozzle.

GROUT → Cement Mortar

Jet grouting is a construction process that uses a high-pressure jet of fluid (generally 40 – 45 MPa) to break up and loosen the soil at depth in a borehole and to mix it with a self-hardening grout to form columns, panels and other structures in the ground.

The Advantages of Jet Grouting

- Applicable to almost all soil types

- Individualised in situ treatment

- Designable strength and permeability

- Specific layer treatment

- Inert components only

- Vibration-free

The Advantages of Jet Grouting

- Applicable in limited working spaces

- Possibility of different Soilcrete elements

- Maintenance-free

- The safest and most direct underpinning method

- Able to operate around underground installations in service

- Faster than alternative methods

The parameters for the jet-grouting process and the desired final strength of the treated soil depend on a number of characteristics, such as the soil type, the technique used and the objective to be reached.

In granular soils, the high-pressure jet breaks up the grains through erosion, while in a cohesive soil, such as clay, the jet breaks the mass up into small particles. High pressure is needed to produce the kinetic energy required for the jet through a small-diameter nozzle.

The speed of cement mortar reaches up to ~250m/sn. Cement mortar forms a soil structure -soilcrete- by break up and loosen the ground and mix it with a thin slurry.

The choice of the most appropriate system and operating parameters is dictated by:

• The type and geotechnical properties of the soil to be

treated,

• The radius of action of the jet needed to achieve the

required size of the mixed-in-place structure,

• The desired mechanical post-treatment soil properties,

• The site constraints and its environment.

The jet system and parameters are selected on the

basis of:

- The energy of the jet needed to obtain the desired

radius of action with the proposed jet system,

- Grout formulation needed to achieve the required

strength in the grouted soil.

The result (diameter, composition and strength of the columns) is dependent on:

Jet pressure inside the drill rod, Fluid flow rate, Cement mortar composition, Drill rod rotation and raising speeds, Soil type, Grain size distribution, composition and compactness, Jet configuration (single, double or triple jet set-up).

Principal Jet Grout Systems; Jet - 1 Single Jet: In the single jet configuration, the jetting fluid is grout which performs the three functions of loosening the soil, removing the excess, and providing the binder.A significant proportion of the kinetic energy of the jet is lost through friction in the soil suspension and the excess material may become too viscous to rise freely to the hole collar. Jet - 2 Twin Jet: If the very high velocity grout jet is sheathed in a cone of air, the radius of action of the jet in the same soil is substantially increased.In the double jet configuration, the air improves performance in removing in situ soil by acting as an air lift. Jet - 3 Triple Jet : In the triple jet set-up, soil loosening and removal is effected by water and air jets together, independently of the incorporation of the binder, which is delivered by a simultaneous jet of low pressure grout (at a few MPa) emerging from a low nozzle.The high pressure pump and circuit in the triple jet configuration carries only water. There must also be a second, low pressure grout pump, and a three-line drill string.

Jet - 1 Single Jet

Jet - 2 Twin Jet

Jet - 3 Triple Jet

Achieved Jet Grout Columns by Choosing Different Systems;

Jet 1: 10 - 100 cm,

Jet 2: Up to ~ 180cm,

Jet 3: Up to ~ 300cm,

JET GROUT COLUMN PRODUCTION

Jet Grout Set means a group of machines and equipment used to create a jet grout column. Before commencement of the jet grouting works, a grouting plant consists cement silo, jet grouting pump and mixer group will be prepared to form a jet grouting set. A Jet grout set consist of following items;

Drilling Machine: To drill up to specified depth.Pump Unit: To pump the grout mortar with desired pressure to reach the design diameter.Mixer Unit: Where cement slurry is prepared. Cement and water quantity can be measured electronically according to desired mixing ratio. It consist of mixer and a soothing boiler. It feeds jet grouting pump unit. Cement Silo: A storage unit which can store large quantities of cement in bulk and be able to feed jet grouting mixer sufficiently. Water Tank: 15-25 ton capacity, for the purpose of water storage.

Jet Grout Set

Jet Grout Pump

Drilling Equipment

JET GROUT APPLICATION AREAS

Corosion Prevention

Foundation Support and Shoring

Braced Shoring

Impervious Shaft

Foundation Support & Deep Foundations

Water Plug

Tunnel Construction

Applications: • Underpinning of existing structures

• Downward extension of foundations in the case of settlements or

increased load

• Soil improvement, even underneath existing structures

• Vertical impervious barriers

• Impermeable base for excavations

• Bracing and stiffening of excavations underneath their base

• Connection of sealing walls to existing structures and/or services and utilities

• Walls for cylindrical or polygonal excavations

• Horizontal screens and canopies for tunnelling

• Soil stabilisation between neighbouring excavations or foundationworks

• Impervious connection of individual piles in pile walls

JET GROUT GEOMETRY

TURKEY, Adapazarı, TURK TRACTOR FACTORY

RUSSIA, St. Petersburg, TOYOTA EXTENSION Project / RONESANS CONSTRUCTION

RUSSIA, Moscow, REUTOV AVM Project / RONESANS CONSTRUCTION

ALAÇATI - İZMİR

TUZLA GEMİ ENDÜSTRİ A.Ş.

TUZLA SHIPYARD

SEMI WET OFF-SHORE SLIDEWAY CONSTRUCTION

BORED PILE AND SHORING WITH JET GROUT COLUMN

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JET GROUT

(TİP 6)JET GROUT

(TİP 1)JET GROUT

(TİP 4)JET GROUT

(TİP 5)JET GROUT

-9.50

VİN

Ç A

KS

I

-3.395

± 0.00

-10.50

-8.00

-10.00

-17.00

ø32 DONATIL=9.00m

A'B'C'D'E'F'

E D C ABI H G Fj

ABCDEF

A-A KESİTİ 1/200

ø63.5 GERGİ ÇUBUĞU

(TİP 3) JET GROUT

± 0.00

-10.50

-4.50

+1.70

(TİP 2)

(TİP 4) JET GROUT

(FK1 ve FK2) ø100 FORE KAZIK

(TİP 2) JET GROUT

TUZLA SHIPYARD AREA - İSTANBUL

TURKEY, Istanbul, TUZLA SHIPYARD

TOPRAK BUSINESS CENTER

BORED PILE - SHORING WITH PRESTRESSED ANCHORS AND JET

GROUT

KASIMPAŞA - İSTANBUL

TUZLA - İSTANBUL

KANATLI REAL ESTATE INC.

KANATLI BUSINESS CENTER

SHORING WITH PRESTRESSED ANCHORS AND JET GROUT

KANATLI BUSINESS CENTER - ESKİŞEHİR

- THANK YOU -

Temeltas Jet Grout

Business

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