TEM 02 Swivel Joints

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TREATING EQUIPMENT MANUAL

Swivel Joints

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CONFIDENTIAL

SWIVEL JOINTS

SECTION INDEX PAG

2. SWIVEL JOINTS.......................................................................................................................

2.1 Application notes.................................................................................................................

2.2 Maintenance procedures.....................................................................................................2.2.1 FMC-Chiksan swivel joints - standard models repacking instructions ..........................2.2.2 FMC Chiksan swivel joints -TripleStep repacking instructions.................................... 1

2.2.3 FMC Chiksan swivel joints -Longsweep TripleStep models with instream packing(TSi) repacking instructions ................................................................................................. 1

2.2.4 FMC Chiksan Longsweep sour gas swivel repacking instructions.............................. 22.3 Swivel joint routine inspection ........................................................................................... 22.4 Assemblies ........................................................................................................................ 3

2.4.1 Dual race/tri race conversion ...................................................................................... 32.4.2 Style identification....................................................................................................... 32.4.3 1-inch assemblies - standard ...................................................................................... 3

2.4.4 1.5-inch assemblies standard ..................................................................................... 32.4.5 2-inch assemblies - standard ...................................................................................... 32.4.6 2-inch assemblies - special (pump connections, sour gas and 20,000 psi)................ 3

2.4.7 3-inch assemblies- standard ....................................................................................... 3

2.4.8 3-inch assemblies - special (pump connections, sour gas and 20,000 psi)................ 32.4.9 4-inch assemblies ....................................................................................................... 3

2.4.10 5-inch assemblies ..................................................................................................... 32.4.11 6-inch assemblies ..................................................................................................... 3

2.5 Parts - detailed assembly drawings................................................................................... 3

FIGURE PAG

Figure 2-1. FMC-Chicksan swivel joints - standard model........................................................Figure 2-2. FMC Chicksan swivel joints - TripleStep. ............................................................. 1

Figure 2-3. TS swivel ball race cross section showing replacement parts.............................. 1Figure 2-4. FMC Chicksan swivel joints - TripleStep w/ instream packing.............................. 1Figure 2-5. FMC Chicksan Longsweep sour gas swivel joints................................................ 2

Figure 2-6. Snap-in race. ........................................................................................................ 2Figure 2-7. Swivel joint thickness inspection location. ............................................................ 2Figure 2-8. Swivel joint ball race wear inspection procedure.................................................. 3

Figure 2-9. Longsweep swivel joints. ...................................................................................... 3


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2. SWIVEL JOINTS

2.1 Application notes

Continental Emsco equipment

The use of Continental Emsco equipment is discontinued. All swivels previously using

Continental Emsco components should be updated with FMC components as of the date

of this publication.

FMC-Chiksan equipment

Note: The following information on application and maintenance of FMC Chiksan swivel

joints was excerpted from FMCs literature.

Although Longsweep swivel joints can be rotated or oscillated while under fluid pressure,seal and bearing life may be dramatically shortened if they are subjected to significant

motion at high pressure. Chiksan swivel joints are not recommended for use under

continuous rotary motion. Swivel joint life and warranty will be limited if joints are

subjected to continuous oscillation at high pressure.

When connecting swivels to pumps on vehicles, or when installing swivels or fabricated

loops into stationary fluid lines which are subject to vibration, the swivel joints must be

oriented so that line flexibility is present in all planes style 50 (2 swivels) or style 10 (3

swivels) assemblies are suited for most of these installations. Style 40 (1 swivel)

assemblies are not normally used and are not suitable for use in these applications.

Care must be exercised when installing swivel joints to prevent subsequent mechanical

loading which might cause bearing damage. Typical services which require special

thought and care include installation of piping from pump vehicles to lines on the ground

and running of lines where trucks or other vehicles could hit or run over the lines.

Acids or other corrosive fluids may cause pitting of internal surfaces and deterioration of

packing. Use of inhibiters in these fluids and thorough flushing of swivels after exposure

to pressure are necessary to minimize damage. Examination of swivel joints following

each exposure is recommended.

Applied bending or tensile forces will result in stresses and ball-race loads which add to

those induced by internal pressure. If loads are to be applied, consult factory to determine

limitations that may result.

Gases at high pressures (especially carbon dioxide and hydrogen sulfide) tend to

permeate elastomers, resulting in blistering or rupturing when pressure is released. After

known exposure to gas pressures above 2000 psi, FMC recommends that swivels be


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examined frequently and damaged packings be replaced. See note on sour gas service

below.

Note: Standard Longsweep swivels are not suitable for use in sour gas environment,

because they are susceptible to stress corrosion cracking. Special swivels

conforming with NACE MR-01-75 are available for sour gas service. See assembly

listings in 2.2.4.

The maximum operating temperature for swivels with nitrile packing (FMC Compound 00

is 225F (107C). However, exposure to well fluids at temperatures above 160F (71C)

may accelerate deterioration of the elastomeric packing as a result of compression set,

tearing, chemical attack or gas absorption. The minimum operating temperature is -20F

(-29C).

Warning: Fol lowing is a l is t of known hazardous con di t ions which , (in the opin ion

of FMC) i f not avoid ed as indicated, may resul t in severe prop erty

damage, ser ious Injury, or death.


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Hazardous conditions Means to avoid hazard

Use of incompatible union endconnections on mating piping orequipment will result in catastrophicfailure of the connection at pressuresfar below the rated working pressure ofthe swivel or union.

Examine the union nut foridentification marking to assure thatFigure Numbers are identical. If notidentical, do not use; consult factory.

Mating end components notmanufactured by FMC Corporationmay result in catastrophic failure of theconnection at pressures far below therated working pressure of the FMC

union or swivel.

Carefully examine all components forFMC identification marking. FMCCorporation cannot assurecompatibility or performance ofcomponents not made by FMC.

Assembly of the swivel into a systemwhich inhibits the free rotation of theswivel about its centerline will causebinding of the bearings, prematurebearing failure, and possible structure-pressure load combinations. This mayresult in catastrophic failure orstructure collapse.

Do not assemble or fabricate theswivel into a system which fixes thecenterlines of both the male and thefemale components of the swivel.Precision tolerances will not alleviatethe hazard described in left-handparagraph.

Use of incorrect swivels in handlingfluids containing Hydrogen Sulfide

(Sour Gas) may result in stresscorrosion cracking and catastrophicfailure of the swivel.

Use only Chiksan swivels specificallydesignated and identified for Sour Gas

service for handling these fluids. SeeAssemblies portion of this section forsour gas models.

Use of swivels at pressures above therated working pressure will result inrapid deterioration of the bearing racesand possible catastrophic failure of theswivel.

Include rated working pressurelimitations in written operatingprocedures and train operators in theuse of the procedures.

Uncontrollable hazardous conditionsmay result from the use of eroded,corroded, worn or second-hand

swivels, or the modification of swivelsby welding, machining, plating heatingor substitution of components notmade by FMC.

Used or worn swivels must bedestroyed to prevent inadvertent orintentional reuse and potential injury to

subsequent users. Do not attemptrepair. A preventive maintenance andinspection program must be initiated.(See Page 28 and Safety and LossPrevention Standard 23.)


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Hazardous conditions Means to avoid hazard

Use of swivels in handling acids andcorrosive fluids may cause pitting ofinternal surfaces, located wall sectionthinning, and seal deterioration. Thismay result in external leakage,structural weakening of the swivel, andpotential catastrophic failure.

The use of inhibitors in these fluidsand thorough flushing of swivelsimmediately after use is required tominimize damage.

Use of swivels after initial leakage hasbeen detected may result incontaminated bearings, binding of theswivel, external leakage of hazardous

fluids, and the introduction ofmechanical loads beyond the capacityof the swivel.

Inspect swivels frequently in the areaof the leak detector port or greaseseal. (See Figure 2-1 for location.)Immediately discontinue use and

maintain swivel per RepackingInstructions if leaks are detected.

Use of swivels in any of the followingapplications may result in hazardousconditions. Means of avoiding thesehazards cannot be predetermined. Submerged or underwater service Application of external loads Continuous rotation or oscillation Extended use at temperatures above

160F or below 0F

Handling radioactive materials Inaccessible locations or closed

environments in which the eventualleakage of the contained fluid maycreate a toxic or flammablecondition.

In most cases, special swivels andspecial precautions are necessary toavoid misapplication and potentialhazards. Do not use swivels in theseapplications without specificrecommendations from FMC. ConsultFMC Fluid Control.


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2.2 Maintenance procedures

2.2.1 FMC-Chiksan swivel joints - standard models repacking instructions

Figure 2-1. FMC-Chick san swiv el joints - standard mod el.

Special tools

Truarc pliers, awl or similar pointed tool, vise, screwdriver, pipe wrench

Disassembly

1. Locate the swivel joint in an appropriate position so that the female portion of the joint

is secure and the male portion is free to rotate. An appropriately sized bench vise

works well for this.

2. Remove the ball plug snap rings using Truarc pliers.

3. Remove ball plugs using an awl.

4. Secure female component in vise with ball plug holes positioned downward over a

suitable container.

5. Rotate male component. Ball bearings should drop out.

Note: It may be necessary to thin hardened lubricant with petroleum solvent in order to

remove balls.


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6. Separate male and female components after ball bearings have been removed.

Caution: Do not damage machined surfaces when separating components. Protect

sealing surfaces at all times.

7. Carefully remove old packing from female packing chamber using screwdriver.

Caution: Use extreme care in removing old packing to prevent damage to sealing

surfaces.

8. Remove O-ring from female component.

9. Remove grease retainer from male component.

10. Clean all parts with petroleum solvent.

Repair

1. Inspect parts for excessive wear, corrosion or other damage.

a) Inspect ball races for dents or grooves.

b) Check male and female components for excessive erosion or corrosion.

c) Carefully inspect the inside surfaces of elbows for evidence of erosion o

corrosion.

Warning: Replace all parts for which v isual , ul t rasonic, or other inspect ion m eans

indicate wal l sect ion w ear or thinning in elbows o r straight sect ions. See Safety

and Los s Prevent ion Standard 23.Such d amage wi l l resul t in severely reducedpressure and struc tural capaci ty. Replace al l parts that show evidence of damage

in the b al l races, packing seal surfaces, or oth er areas.

2. Sealing surfaces must be completely smooth. Remove minor scratches or pitting b

polishing with fine abrasive or wire brush.

3. Reclean all parts after polishing to remove metal particles and foreign matter. Apply

thin coat of lubricant to ball races, sealing surfaces, new packing and O-ring.

Caution: Make sure correct lubricant is used for intended service conditions: (See

Lubricant Data.)

Reassembly

1. Install new packing in female component and O-ring as required.

Caution: Anti-extrusion ring must face outward, toward ball races.


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2. Place grease retainer on male component and position at extreme end of machined

surface so that it is clear of female end when parts are initially assembled.

Caution: Lip on ID of grease retainer must face away from ball races when installed.

3. Secure female component in vise with ball plug holes on top.

4. Insert male component into female component.

5. Look through ball plug holes to align ball races.

6. Drop balls into races. Rotate male component and add balls until races are filled with

the specified number of balls in each race.

Warning: Coun t the numb er of bal ls instal led in each race to b e certain that exact ly

the speci f ied number are instal led. Incorrect number wi l l cause binding o r

excessive wear and redu ced p ressure or struc tural capaci ty. (Refer to

Replacement Parts List for the c orrect number.)

7. Install grease retainer into groove in female component, using screwdriver. Be

certain the lip on ID of retainer faces outward when installed.

8. Insert ball plugs.

9. Insert ball plug snap rings.

10. Lubricate bearings as follows:

a) Remove lube fitting plug and install grease fitting.

b) Use small, hand-held grease gun to force a small amount of lubricant through the

fitting.

Caution: Standard lubricant is FMC Chiksan No. 7 (see Lubricant Data below).

c) Rotate male component 90 degrees (quarter turn) and add more grease.

d) Repeat step c two more times, lubricating at each quarter turn.

e) Check smoothness of rotation.

Caution: Excessive lubrication can cause swivel joint to bind, distort the anti-extrusion

ring and displace the packing. Use only enough lubricant to obtain smoothrotation. If the swivel is more difficult to rotate after greasing than before, or if

lubricant is detected on inside of primary packing, or if distortion of packing is

noted on inner diameter, disassemble joint and carefully inspect all seals for

damage. Replace damaged seals and any packing that has been distorted or

displaced into the bore.

11. Remove grease fitting and reinstall lube plug.


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Packing identification

Unless otherwise specified on purchase order, or required for application described on

purchase order, FMC will supply nitrile packing with brass anti-extrusion ring (00B).

Compound code* Compound Anti-extrusion ring Designation

00 Nitrile Brass 00/B

*Compound designation appears on inside diameter of each packing. The designation fo

00 packing is one blue dot.

Lubricant data

Lubricant Temperature range* Part Number**

Standard Lube No. 7 -50F (-46C) to

212F (100C)

3115574

For special service conditions, consult factory for lubrication recommendations.

*Minimum temperature for 00B packing is -20F (-29C).

**FMC Chiksan lubricants are available in various container sizes.


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Replacement parts (standard model)

Size, In. 1 inch 1 1/2 inch 2 inch 2 inchModel (See Note 1) LS-15 LS-15 LS-15 LS-20

FMC P/N Dowell P/N FMC P/N Dowell P/N FMC P/N Dowell P/N FMC P/N Dowell P/N

Replacement Parts

Packing, 00 3139520 3117948 3139672 486121000 3117948 439374000

Grease retainer 3139551 3139791 3103964 486127000 3103964 486127000

*Ball bearings 3239220 3239220 486124000 3239222 486124000 3239222 486124000

Ball plugs (3) 3181788 3181788 3182488 486126000 3182488 486126000

Snap rings (3) 3226873 3226873 3230487 420396000 3230487 420396000

Lube plug 3181790 420394000 3181790 420394000 3181790 420394000 3181790 420394000

O-ring 3226704 486123000 3226704 486123000

Plug screw 3155720 486122000 3155720 486122000

Full Replacement

Parts Set 3143455 3143327 477566000 3139666 3144633

Packing Set 3143454 509499000 3142960 474162000 3143979 486460000 3144636

Packing 3139520 3117948 439374000 3139672 486121000 3117948 439374000

Grease retainer 3139551 3139791 3103964 486127000 3103964 486127000O-ring 3226704 486123000 3226704 486123000

Ball Plug Set 3143211 3143211 474163000 3144007 3144007

Ball plugs (3) 3181788 3181788 426477000 3182488 486126000 3182488 486126000

Snap rings (3) 3226873 3226873 3230487 420396000 3230487 420396000

Single Ball

Plug Set 3142813 3142813 3139418 3139418

Ball plug 3181788 3181788 426477000 3182488 486126000 3182488 486126000

Snap ring 3226873 3226873 3230487 420396000 3230487 420396000

Size In. 3 inch 4 inch

Model (See Note 1) LS-15 LS-20 LS-10

FMC P/N Dowell P/N FMC P/N Dowell P/N FMC P/N Dowell P/N

Replacement Parts

Packing, 00 3121181 3124057 3143590

Grease retainer 3143224 3127401 3127401

*Ball bearings 3239222 486124000 3150527 3150527

Ball plugs (3) 3182488 486126000 3145140 3145140

Snap rings (3) 3230487 420396000 3239254 3239254

Lube plug 3181790 420394000 3181790 420394000 3181790

O-ring 3226725 3151885 3151885

Plug screw 3181790 420394000 3181790 3181790

Full ReplacementParts Set 3144795 3145398 3261027

Packing Set 3144796 3145262 3261023

Packing 3121181 3124057 3143590

Grease retainer 3143224 3127401 3127401

O-ring 3226725 3151885 3151885

Ball Plug Set 3144007 486461000 3145264 3145264

Ball plugs (3) 3182488 486126000 3145140 3145140

Snap rings (3) 3230487 420396000 3239254 3239254

Single Ball

Plug Set 3139418 3145266 3145266

Ball plug 3182488 486126000 3145140 3145140

Snap ring 3230487 420396000 3239254 3239254

See Notes on next page


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Notes: 1) Model refers to the type of swivel joint. The LS refers to Longsweep (the

only approved type, although the TS (TripleStep) and TSi (TripleStep with

instream packing) supercede the LS in 3-inch swivels); the number after the

dash (i.e., 10, 15 or 20) is the pressure rating in thousands of psi. Refer to the

Assembliesportion of this section for model designations for particular swivel

joints.

* 1-inch LS-15 requires 60 balls

1 1/2-inch LS-15 requires 81 balls;

2-inch LS-15 and 20 require 72 balls;

3-inch LS-15 requires 99 balls;3-inch LS-20 requires 78 balls.

For TS and Tsi ball count, see Replacement partson page 15.


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2.2.2 FMC Chiksan swivel joints -TripleStep repacking instructions

Figure 2-2. FMC Chick san swiv el joints - TripleStep.

Identification

TripleStep assemblies with straight bore seals and TripleStep assemblies with instream

packing can be differentiated by the number of grooves in the coupling end. TripleStep

assemblies with straight bore seals have 2 identification groovesin the coupling end,

whereas TripleStep assemblies with instream packing have 3 identification groovesin

the coupling end.

Special tools

Truarc pliers, awl or similar pointed tool, vise, screwdriver.

Disassembly

1. Locate the Longsweep TripleStep swivel joint in an appropriate position so that the

female portion of the joint is secure and the male portion is free to rotate. An

appropriately sized bench vise works well for this.



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4. Secure female component in vise with ball plug holes positioned downward over

suitable container.



remove balls.




7. Carefully remove TS seal using pliers.

Caution: Use extreme care in removing old TS seal to prevent damage to sealing

surfaces of swivel joint components.

8. Remove grease retainer O-ring and secondary O-ring seal from male component.

9. All components should be cleaned with solvent and inspected for wear and corrosion

Repair




c) Carefully inspect the inside surfaces of elbows and male ball race bore fo

evidence of erosion or corrosion.

Warning: Lon gsw eep Tr ipleStep swiv el joints exhibi t ing a wal l thick ness below the

minimum al lowable shal l be removed from s ervice. See Safety and L oss Prevent io

Standard 23. Replace al l parts that show evidence of damage in th e bal l races,

seal ing surfaces, or o ther areas.

2. Sealing surfaces must be completely smooth. Remove minor scratches or pitting b

polishing with the abrasive or wirebrush.

3. Reclean all parts after polishing to remove metal particles and foreign matter. Apply

thin coat of lubricant to ball races, sealing surfaces, and new packing.

Caution: Make sure correct lubricant is used for intended service conditions (see below).

Reassembly (Refer to Figure 2-3 for replacement parts)

1. Install new grease retainer O-ring on male component.


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2. Install new secondary O-ring seal on male component leak detection seal groove.

3. Install new TS seal in male component packing chamber.

Note: TS seal is symmetrical and no inside/outside orientation is required.


5. Insert male component into female component. Push until the seal snaps in place.

6. Look though ball plug holes to align ball races.

7. Drop balls into races. Rotate male component and add balls until all three races are

filled with the correct number of balls.

Warning: Coun t the number of bal ls instal led in each race to be certain that the

proper number are instal led. Incorrect numb er may cause binding o rexcessive wear and reduced pressure or struc tural capaci ty.

8. Insert ball plug #1 and #2. Leave plug #3 out for greasing.

Note: Due to the nature of the stepped race ball plug on race #1 will situate deeper than

on race #2, which is deeper than race #3.

9. Insert ball plug snap rings to plugs #1 and #2.


a) Remove lube port screw and install grease fitting.

b) Use a small, hand-held grease gun with grease fitting adapter to force small

amount of lubricant through the fitting.Note: Standard lubricant is FMC corrosion resistant grease TS-115.

c) Rotate male component 90 degrees (quarter turn) and add more grease.

d) Repeat step c (above) two more times.


f) Install ball plug #3 and insert snap ring


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Caution: Excessive lubrication can cause swivel to bind. Use only enough lubricant to

obtain smooth rotation.

g) Replace lube port screw.

11. After assembly the swivel joint should be pressure tested to the full rated workin

pressure.

Figure 2-3. TS swiv el bal l race cro ss sect ion showing replacement parts.

Replacement parts (see Figure 2-3)Model Ball Bearings

Required

Total

Reqd

Ball

Set

Repair

Kit1

TS*

Seal Kit2

Ball Plug

Set

Single

Plug Set

Race

#1

Race

#2

Race

#3

1 1/2-inch TS10,

TS1527 28 29 84 CF CF CF CF CF

2-inch, TS10,

TS1525 28 27 78 CF CF CF 3144007 3139418

3-inch TS10, TS15

(teflon seal)34 35 36 105 3267882 3267883 3267881 3144007 3139418

3-inch TS10, TS15(elastomeric seal)

34 35 36 105 3267882 P5054904

P5054893

3144007 3139418

4 -inch TS10 27 28 29 84 CF CF CF CF CF

4-inch TS15 27 28 29 84 CF CF CF CF CF

*Note: Unless otherwise specified on purchase order, or required for application

described on purchase order, FMC will supply TS seals with a stainless steel ant

extrusion ring and carburized wear sleeve.

CF = Consult Factory

Note 1: Repair kit contains (1) ball set, (1) seal, (1) ball plug set (3 plugs and 3

snap rings), (2) O-ring seals and (1) lube plug.

Note 2: Seal kit consists of one seal and two O-rings. The O-rings are the same

size and used for the secondary seal and grease retainer seals (both grooves in

the male ball race end).

Note 3: Elastomeric packing is the Dowell standard with straight bore

configuration.


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Note 4: Dowell standard.


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Lubricant data

Lubricant Temperature Range Container Part Number TS-115 corrosionresistant grease

-50F to 400F 14.5 oz. tube 3267513

TS-115 corrosionresistant grease

-50F to 400F 2-lb can 3267515

For special service conditions, consult factory lubrication recommendations.


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2.2.3 FMC Chiksan swivel joints -Longsweep TripleStep models with instream packing

(TSi) repacking instructions

Figure 2-4. FMC Chick san swiv el joints - TripleStep w/ instream pack ing.

Identification

TripleStep assemblies with straight bore seals and TripleStep assemblies with instream

packing can be differentiated by the number of grooves in the coupling end. TripleStep

assemblies with straight bore seals have 2 identification groovesin the coupling end,whereas TripleStep assemblies with instream packing have 3 identification groovesin

the coupling end.

Special tools


Disassembly

1. Locate the Longsweep TripleStep swivel joint in an appropriate position so that the

female portion of the joint is secure and the male portion is free to rotate. An

appropriately sized bench vise works well for this.




suitable container.



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remove balls.




7. Carefully remove old packing from packing gland using a screwdriver.


surfaces of swivel joint components.

8. Remove grease retainer O-ring and secondary O-ring seal from male component.

9. All components should be cleaned with solvent and inspected for wear and/or

corrosion.

Repair




c) Carefully inspect the inside surfaces of elbows and male ball race bore for

evidence of erosion or corrosion.

Warning: Lon gsw eep Tr ipleStep swiv el joints exhibi t ing a wal l thick ness below theminimum al lowable shal l be removed from service. See Safety and Loss

Prevent ion Standard 23.Replace al l parts that show evidenc e of damage

in the bal l races, seal ing su rfaces, or other areas.

2. Sealing surfaces must be completely smooth. Remove minor scratches or pitting by

polishing with a fine abrasive or wirebrush.

3. Reclean all parts after polishing to remove metal particles and foreign matter. Apply a

thin coat of lubricant to ball races, sealing surfaces, and new packing.

Caution: Make sure correct lubricant is used for intended service conditions.

Reassembly

1. Install new grease retainer O-ring on male component.

2. Install new secondary O-ring on male component (both O-rings are identical).


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3. Lightly coat the new packing with lubricant and install it in the coupling end

component packing gland.



5. Carefully insert the male component into female component. Avoid damaging the

packing. Hold the male piece in place and insert one ball into each ball plug hole.

While pushing and rotating the male piece, pry one ball into each race with a large

screwdriver.



Warning: Coun t the number of bal ls instal led in each race to be certain that theproper number are instal led. Incorrect numb er may cause binding o r

excessive wear and reduced pressure or struc tural capaci ty.

7. Insert ball plug #1 and #2. Leave plug #3 out for greasing.

Note: Due to the nature of the stepped race, ball plug on race #1 will situate deeper than

on race #2, which is deeper than race #3.

8. Insert ball plug snap rings to plugs #1 and #2.

9. Lubricate bearings by:

a) Using a small, hand-held grease gun with grease fitting adapter to force small

amount of lubricant through the lube port.

Note: Standard lubricant is FMC corrosion resistant grease TS-115.

b) Rotate male component 90 degrees (quarter turn) and add more grease.

c) Repeat step b (above) two more times.

d) Check smoothness of rotation.

e) Install ball plug #3 and insert snap ring


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Caution: Excessive lubrication can cause swivel to bind. Use only enough lubricant to

obtain smooth rotation.

f) Replace lube port screw.

10. After assembly the swivel joint should be pressure tested to the full rated working

pressure.

Replacement parts (see Figure 2-4)Model Ball Bearings

Required

Total

Reqd

Ball

Set

Repair

Kit(1)

Instream

Packing

Set(2)

Ball

Plug

Set

Single

Plug Set

Race

#1

Race

#2

Race

#33-inch TSi15 34 35 36 105 3267882 00/B P505433 3144007 3139418

Note 1: Repair kit contains (1) ball set; (1) ball plug set (3 plugs and 3 snap rings)

(2) O-ring seals; and (1) lube plug.

Note 2: Packing set consists of one seal and two O-rings. The O-rings are the

same size and used for the secondary seal and grease retainer seals (both

grooves in the male ball race end). Packing material is 00/B.

Lubricant data

Lubricant Temperature Range Container Part Number


-50F to 400F 14.5 oz. tube 3267513


-50F to 400F 2-lb can 3267515

For special service conditions, consult factory lubrication recommendations.


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2.2.4 FMC Chiksan Longsweep sour gas swivel repacking instructions

Figure 2-5. FMC Chicksan Longsw eep sour gas swivel jo ints.

Special tools


Disassembly

1. Locate the swivel joint is an appropriate position so that the female portion of the joint

is secure and the male portion is free to rotate. An appropriately sized bench vise

works well for this.2. Remove the ball plug snap rings using Truarc pliers.



suitable container.



remove balls.





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Page 23 of 102

CONFIDENTIAL

7. Carefully remove old packing from female packing chamber using screwdriver.


surfaces.

8. Remove grease retainer and secondary O-ring seal from female component (except

as indicated in Figure 2-5, Insert A).

9. Clean all parts with petroleum solvent.

Repair


a) Inspect snap-ins and replace if damaged or worn (see removal of snap-in races

below).


c) Carefully inspect the inside surfaces of elbows for evidence of corrosion.

Warning: Replace all parts for which v isual , ul t rasonic, or other inspect ion m eans

indicate wal l sect ion wear or thinning in elbow s or straight sect ions. Suc

damage wi l l resul t in severely reduc ed pressure and structural capaci ty.

See Safety and Lo ss Prevent ion Standard 23.Replace al l parts that show

evidence of d amage in the bal l races, packing seal surfaces, or other

areas.

2. Sealing surfaces must be completely smooth. Remove minor scratches or pitting bypolishing with fine abrasive.

3. Reclean all parts after polishing to remove metal particles and foreign matter. Apply a

thin coat of lubricant to ball races, sealing surfaces, new packing and O-ring.

Caution: Make sure correct lubricant is used for intended service conditions Do not use

petroleum base lubricant with 6X packing. This can cause packing deterioration

(See Lubricant Data).

Caution: Retainer lip must face away from ball races.

Reassembly

1. Install new grease retainer in female component or on male (See Figure 2-5, Insert A

2. Install new secondary O-ring seal on male component.


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Swivel Joints

CONFIDENTIAL

3. Install new packing in female component packing chamber.



5. Insert male component into female component.

6. Look through ball plug holes to align ball races.



Caution: Count the number of balls installed in each race to be certain that proper

number are installed. Incorrect number may cause binding or excessive wear

and reduced pressure or structural capacity.

8. Insert ball plugs.

9. Insert ball plug snap rings.


a) Install grease fitting.

b) Use small, hand-held grease gun to force small amount of lubricant through the

fitting.

Caution: Standard lubricant is FMC Chiksan No. 7. (See Lubricant Data).

c) Rotate male component 90 degrees (quarter turn) and and more grease inthrough each fitting.

d) Repeat Step c (above) two more times lubricating at each quarter turn.


Caution: Excessive lubrication can cause swivel to bind, distort the anti-extrusion ring and

displace the packing. Use only enough lubricant to obtain smooth rotation. If the

swivel is more difficult to rotate after greasing than before, or if lubricant is

detected on inside of primary packing, or if distortion of packing is noted on

inner diameter, disassemble joint and carefully inspect all seals for damage.

Replace damaged seals and any packing which has been distorted or displacedinto the bore.

11. Remove grease fitting and install lube fitting plug.


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Section 2

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CONFIDENTIAL

Snap-in race installation

Figure 2-6. Snap-in race.

Removal of male snap-in races

1. Insert screwdriver between ends of male snap-in. Turn to separate ends and raise onend out of groove.

2. Transfer race to adjacent outward groove and repeat until it is removed. See Steps

and 2 of Figure 2-6.

3. Repeat procedure for each snap-in.

Caution: Use extreme care when removing snap-ins from end of swivel to prevent

scratching or scoring of critical sealing surfaces.

Removal of female snap-in races

1. Using a screwdriver or similar tool, pry one end of snap-in from outer race. Continu

to force end outward until it can be grasped by one or both hands and removed from

component. See Steps 4 and 5 of Figure 2-6.

2. Repeat for each race.

Caution: Use care to prevent scoring or gouging of race groove or other machined

surfaces.

3. Snap-in races are full hard stainless steel and may have sharp corners or edges.

Personnel should wear gloves when removing or installing them.

General notes

1. Prior to installation, carefully examine both the male and female race grooves fo

burrs, nicks or other surface imperfections which could prevent proper fit of the snap

in ball races. Repair surface as appropriate.

2. All mating internal surfaces of the body parts should be clean and free of any foreig

matter.


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Swivel Joints

CONFIDENTIAL

3. After the male snap-in ball races are completely and properly seated there must be a

small gap between the ends.

4. Snap-in races may not always seat fully into their grooves until after balls have been

installed. However, they must not project above or below their grooves to an extent

that will prohibit placing the nipple end into the coupling.

Installation of Male Snap-lns

1. As shown in Step 1, Figure 2-6, place one end of the snap-in race into the front race

groove, then with a circular motion, push the race over the end and into the front

groove.

2. Insert a screwdriver or similar tool between the ends of the race. Then turn the

screwdriver to separate the ends, raise one end and transfer to next groove. SeeSteps 2 and 3, Figure 2-6.

3. Repeat to transfer snap-in to rear groove and for each of other snap-ins.

Caution: Use extreme care during installation of snap-in ball races to prevent scratching

or scoring of critical packing sealing surfaces.

Installation of female snap-lns

1. Insert and hold one end of the snap-in race into the rear female groove as illustrated

in Step 5, Figure 2-6. Then compress the remainder and force it into the rear groove.

2. Repeat in similar manner for the other two grooves.

3. Ends must be equally spaced on each side of the ball plug hole before starting

assembly, and after all balls have been inserted. See Step 6, Figure 2-6.

Packing identification

Unless otherwise specified on purchase order, or required for application described on

purchase order, FMC will supply fluorocarbon packing with stainless steel anti-extrusion

ring (HHS).

Compound

Code*

Compound Anti-Extrusion

Ring

Designation

HH Fluorocarbon Rubber Stainless Steel HHS

*Compound code appears on inside diameter of each packing.


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CONFIDENTIAL

Lubricant data

Lubricant Temperature Range* Part Number**

Standard Lube No. 7-50F (46C) to212F (100C) 3115574

For special service conditions, consult factory for lubrication recommendation.

* Minimum temperature for HHS packing is +20F (-7C).

**FMC Chiksan lubricants are available in various container sizes. Consult the Chiksan

Swivel Joint Price Listfor part numbers.

Replacement parts (sour gas)

2 inch 3 inchModel LSG-10 LSG-15 LSG-10

FMC P/N Dowell P/N FMC P/N Dowell P/N FMC P/N Dowell P/N

Replacement PartsPacking HH/S 3144131 3118466 3127072Grease Retainer 3103964 486127000 3103964 486127000 3143224O-Ring, HH 3151091 3151091 3231057Snap-In, Female (3) 3107693 439278000 3107693 439278000 3121202Snap-In, Male (3) 3107692 439279000 3107692 439279000 3104678Ball Bearings

*3239221 3239221 3239222

Ball Plugs (3) 3107690 3107690 3145965Snap Rings (3) 3238962 3238962 3238962

Lube Plug (1) 3181790 420394000 3181790 420394000 3181790Screw, Ball Plug (3) 3239224 3239224 3239224

Full Replacement

Parts Set 3143924 3144634 3145397

Packing Set 3143925 3144637 3145271

Packing 3144131 3118466 3127072Grease Retainer 3103964 486127000 3103964 486127000 3143224O-Ring 3151091 3151091 3231057

Ball Plug Set 3143926 3143926 3145265

Ball Plugs (3) 3107690 3107690 3144951

Snap Rings (3) 3238962 3238962 3238962

Single Ball Plug Set 3144642 3144642 3145267

Ball Plug 3107690 3107690 3144951Snap Ring 3238962 3238962 3238962

*2-inch swivel joint uses 84 ball bearings, 3-inch swivel joint uses 99 ball bearings


28/102

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Swivel Joints

CONFIDENTIAL

2.3 Swivel joint routine inspection

Visually inspect every swivel joint. Check internally using a light for excessive erosion.Check externally for any signs of cracks or wear on union ends. The swivel joint will then

be checked with an ultrasonic thickness tester to limits shown and at points indicated by

(X) Figure 2-7. .

Manually rotate all swivels to check for any indications of brinelling (spalling) of ball

races. If rotation of swivel indicates roughness the joint must be disassembled for

inspection of the ball races. Ball races may be gauged per Figure 2-8.

It is not recommended to repair swivel joints by replacement of components other than

seals and balls. The only exception is swivels that have one section damaged by

dropping, for instance. If the swivel is relatively new and all components pass the wall

thickness requirement the damaged section (sub or elbow) may be replaced. See Safety

and Loss Prevention Standard 23.


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CONFIDENTIAL

Figure 2-7. Swivel jo int thickness inspect ion locat ion.

Chicksan

New wall

thickness

Minimum wall

thickness

inch mm inch mm1-inch LS15 0.350 8.89 0.200 5.08

1 1/2-inch LS15 0.437 11.10 0.280 7.112-inch LS15 0.440 11.18 0.330 8.38

2-inch LS20 0.660 16.76 0.520 13.213-inch LS15, TS15,

TSi15 0.540 13.72 0.420 10.673-inch LS20 0.950 24.13 0.750 19.054-inch LS10 0.580 14.73 0.470 11.94

4-inch HPX (Cast) 0.540 13.72 0.490 12.454-inch FS-7.5 0.350 8.89 0.270 6.865-inch FS-7.5 0.754 19.15 0.350 8.89


30/102

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Swivel Joints

CONFIDENTIAL

Figure 2-8. Swiv el joint bal l race wear inspec t ion proc edure.

The ball races in FMC-Chiksan swivel joint sections may be gauged using Dowell part

number 520388000 gauge.

Note: This gauge is to be used for 0.375-inch ball races only. For other size races please

consult FMC.


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CONFIDENTIAL

2.4 Assemblies

2.4.1 Dual-race/tri-race conversion

FMC/Chiksan has standardized on the tri-race design for 2-inch Longsweep. Although

retained the same part numbers, FMC/Chiksan changed part numbers from the old dual

race to tri-race. The chart below lists conversion part numbers.

Note: All 2-inch 11.5 V line pipe connection type Chiksan are rated for 10,000 psi workin

pressure.

2-inch Longsweep swivel joint assembly cross reference list

Obsolete

2-inchXHLS

(dual race)

Replaced By

2-inch LS-15

(tri race)

Obsolete

2-inchXHLS

(dual race)

Replaced By

2-inch LS-10

(tri race)

3112020 3139899 3180244 31394763182705 3139905 3181026 31398893182706 3139475 3181417 31398933182708 3139896 3185046 31439803182710 3139477 3106197 31394583184781 3139887 3106200 31394583106199 3139456 3181020 31394683106202 3139466 3181021 31394623106203 31394643106204 31399143106205 31394723171407 31398263180197 3139457


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CONFIDENTIAL

2.4.2 Style identification

Use Figure 2-9 to identify the correct style noted in the assembly listings that follow:

Figure 2-9. Longsw eep swivel jo ints.


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CONFIDENTIAL

2.4.3 1-inch assemblies - standard

(NOTE: All hammer unions are Figure 1502)

Page

Size

and type Style

FMC

P/N

Dowell

P/N

End

connections

Working

pressure

(psi)

40 1-inch LS-15 10 3139550 509438000 1-inch Fig. 1502 Female x1-inch Fig. 1502 Male (w/Nut)

15,000


15,000

2.4.4 1 1/2-inch assemblies standard


Page

Size

and Type Style

FMC

P/N

Dowell

P/N

End

Connections

Working

pressure(psi)

42 1 1/2-inch LS-15 10 3139781 473322000 1 1/2-inch Fig. 1502 Female x1 1/2-inch Fig. 1502 Male w/Nut)

15,000

43 1 1/2-inch LS-15 50 3139778 473321000 1 1/2-inch Fig. 1502 Female x1 1/2-inch Fig. 1502 Male w/Nut)

15,000

2.4.5 2-inch assemblies - standard


Page

Size and

type Style

FMC

P/N

Dowell

P/NEnd

connections

Working

pressure

(psi)

44 2-inch LS-10 10 3139476 405220000 2-inch Female 11.5 V x 2-inchFemale 11.5 V (Line Pipe thd)

10,000


10,000


10,000


10,000

48 2-inch LS 10 10 3143980 405343000 2-inch Female 11.5V Line Pipe x2-inch Fig. 1502 Male (w/Nut)

10,000

49 2-inch LS-10 50 3139894 405342000 2-inch Female 11.5 V Line Pipex 2-inch Fig. 1502 Male (w/Nut)

10,000

50 2-inch LS-15 10 3139905 405201090 2-inch Fig. 1502 Female x2-inch Fig. 1502 Male (w/Nut) 15,000

51 2-inch LS-15 10 3139477 415242000 2-inch Fig. 1502 Male (w/Nut) x2-inch Fig. 1502 Male (w/Nut)

15,000


15,000


34/102

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Swivel Joints

CONFIDENTIAL

2.4.6 2-inch assemblies - special (pump connections, sour gas and 20,000 psi)

Pump connections


Page

Size and

type Style

FMC

P/N

Dowell

P/N

End

connections

Working

pressure (psi)

53 2-inch LS-15 10 3139887 415241000 2-inch Fig. 1502 Male (w/Nut)x 3 31/32-inch Acme PumpConnection

15,000

54 2-inch LS-15 10 3139896 405202000 2-inch Fig. 1502 Female x3 31/32-inch Acme PumpConnection

15,000

55 2-inch LS-15 10 3139899 433045000 2-inch Fig. 1502 Male (w/Nut)x 3 31/32 Acme PumpConnection (4 ft. Sub SwingJoint)

15,000

2-inch sour gas

Page

Size and

type

Style FMC

P/N

Dowell

P/N

End

connections

Working

pressure (psi)

56 2-inch LSG-10 10 3143917 562332090 2-inch Fig. 1502 Femalex 3 31/32-inch Acme PumpConnection

10,000

57 2-inch LSG-10 50 3143916 525826000 2-inch Fig. 1502 Female x2-inch Fig. 1502 Male (w/Nut)

10,000

58 2-inch LSG-15 10 3144651 434296000 2-inch Fig. 2202 Male (w/Nut)x 2-inch fig. 2202 Female

15,000

59 2-inch LSG-15 50 3144650 434295000 2-inch Fig. 2202 Male (w/Nut)x 2-inch fig. 2202 Female

15,000

60 2-inch LSG-15 10 3144652 434297000 2-inch Fig. 2202 Male (w/Nut)x 3 31/32-inch Acme PumpConnection

15,000


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CONFIDENTIAL

20,000 psi

NOTE: All hammer unions are Figure 2002)

Page

Size and

Type Style

FMC

P/N

Dowell

P/N

End

Connections

Working

pressure

(psi)


20,000


20,000

63 2-inch LS-20 10 6100230 427829000 2-inch Fig. 2002 Male (w/Nut)x 3 31/32-inch Acme PumpConnection

20,000

2.4.7 3-inch assemblies- standard


Page

Size and

type Style

FMC

P/N

Dowell

P/N

End

connections

Working

pressure

(psi)

64 3-inch TSi-15 10 P505325 431201000 3-inch Fig. 1502 Female x3-inch Fig. 1502 Male (w/Nut)

15,000

65 3-inch TSi-15 10 P505326 500685000 3-inch Fig. 1502 Male (w/Nut)x 3-inch Fig. 1502 Male(w/Nut)

15,000

66 3-inch TSi-15 50 P505327 431202000 3-inch Fig. 1502 Female x3-inch Fig. 1502 Male (w/Nut)

15,000

67 3-inch TS-15 10 P505693 Obsolete -Use TSi-15431201000

3-inch Fig. 1502 Female x3-inch Fig. 1502 Male (w/Nut) 15,000


3-inch Fig. 1502 Male (w/Nut)x 3-inch Fig. 1502 Male(w/Nut)

15,000


3-inch Fig. 1502 Female x3-inch Fig. 1502 Male (w/Nut)

15,000

70 3-inch LS-15 10 3144788 Obsolete -Use TSi-15431201000

3-inch Fig. 1502 Female3-inch Fig. 1502 Male (w/Nut)

15,000

71 3-inch LS-15 10 3144786 Obsolete -

Use TSi-15500685000

3-inch Fig. 1502 Male (w/Nut)

x 3-inch Fig. 1502 Male(w/Nut)

15,000


3-inch Fig. 1502 Female3-inch Fig. 1502 Male (w/Nut)

15,000


36/102

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Swivel Joints

CONFIDENTIAL

2.4.8 3-inch assemblies - special (pump connections, sour gas and 20,000 psi)


Page

Size

and type Style

FMC

P/N

Dowell

P/N

End

connections

Working

pressure (psi)

73 3-inch TSi-15 10 P505503 431040000 3-inch Fig. 1502 Male w/Nut)x 3 31/32-inch ACME PumpConnection (4 ft. Sub SwingJoint)

15,000

74 3-inch TSi-15 10 P505423 452741000 3-inch Fig. 1502 Male w/Nut)x 3 31/32-inch ACME PumpConnection

15,000


3-inch Fig. 1502 Male w/Nut)x 3 31/32-inch ACME PumpConnection (4 ft. Sub Swing

Joint)

15,000


3-inch Fig. 1502 Male w/Nut)x 3 31/32-inch ACME PumpConnection

15,000


3-inch Fig. 1502 Male (w/Nut)x 3 31/32-inch Acme PumpConnection (4 ft. Sub SwingJoint)

15,000


3-inch Fig. 1502 Male (w/Nut)x 3 31/32-inch Acme PumpConnection.

15,000

3-inch sour gas

(NOTE: all hammer unions are Figure 1502)

Page

Size and

type Style

FMC

P/N

Dowell

P/N

End

connections

Working

pressure (psi)

79 3-inch LSG-10 50 3144942 3-inch Fig. 1502 Female x3-inch Fig. 1502 Male (w/Nut)

10,000

80 3-inch LSG-10 10 3144944 3-inch Fig. 1502 Male w/Nut)x 3-inch Fig. 1502 Male(w/Nut)

10,000

81 3-inch LSG-10 10 3144945 3-inch Fig. 1502 Female x3-inch Fig. 1502 Male (w/Nut)

10,000

3-inch 20,000 psi


Page

Size and

type Style

FMC

P/N

Dowell

P/N

End

connections

Working

pressure (psi)


20,000


20,000


37/102


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Section 2

January 1999

Page 37 of 102

CONFIDENTIAL

2.4.9 4-inch assemblies


Page

Size and

type Style

FMC

P/N

Dowell

P/N

End

connections

Working

pressure (psi)


10,000

85 4-inch LS-10 10 3261321 563253090 4-inch Fig. 1002 Male (w/Nut)x 4-inch Fig. 1002 Male(w/Nut)

10,000


10,000

87 4-inch FS-7.5 10 3143653 Obsolete -use

530224090


7500

88 4-inch FS-7.5 30 3143659 478293000 4-inch Fig. 1002 Female x4-inch Fig. 1002 Male (w/Nut)

7500


7500

90 4-inch FS-7.5 50 3143656 Obsolete -use

530225090


7500


7500



Page

Type and

size

Style FMC

P/N

Dowell

P/N

End

connections

Working

pressure (psi)


7500


7500


7500


7500

96 5-inch FS-7.5 60 3143663 478297000 5-inch Fig. 1002 Female x

5-inch Fig. 1002 Male (w/Nut)

7500


38/102

Section 2

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Page 38 of 102


Swivel Joints

CONFIDENTIAL


(NOTE All hammer unions are Figure 1002)

Page

Type and

size Style

FMC

P/N

Dowell

P/N

End

connections

Working

pressure

(psi)


7500


7500


7500


7500


7500


7500


39/102


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Section 2

January 1999

Page 39 of 102

CONFIDENTIAL

2.5 Parts - detailed assembly drawings

Pages 40 through 101 contain the assembly drawings and parts list for the swivel jointsnoted in the assemblies listings.


40/102

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Swivel Joints

CONFIDENTIAL

Swivel joint LS-15 1-inch style 10

15,000 psi working pressure

FMC P/N: 3139550Dowell P/N: 509438000

ITEM QTY PART NO. DESCRIPTION

1 2 3139528 Swing Ell. Coupling, 1-inch LS-15 Alloy Steel2 3 3139520 Packing, 00/Brass3 9 3181788 Plug- Ball Retainer, Synthetic/Stainless Steel4 9 3226873 Retainer Ring, Beryllium Copper 5 180 3239220 Ball, 0.25-inch Diameter Steel6 3 3139551 Grease Retainer, Synthetic7 1 3139533 Coupling Nipple, 1-inch LS-15 Alloy Steel8 3 3253514 Segment, Union Steel9 1 3253675 Retainer Ring, Steel

10 1 3253557 Nut, Detachable - Fig. 1502, 1-inch, Steel11 3 3181790 Plug, Lube Fitting, Stainless Steel

12 1 3140478 Swing Nipple, 1-inch LS-15 Alloy Steel13 1 3253622 Seal Ring, Synthetic14 1 6102648 Nameplate Identification, Stainless Steel

Note: For repair parts kit see Page 10


41/102


Swivel Joints

Section 2

January 1999

Page 41 of 102

CONFIDENTIAL



FMC P/N: 3139547Dowell P/N: 509437000


1 1 3139528 Swing Ell. Coupling, 1-inch LS-15 Alloy Steel2 2 3139520 Packing, 00/Brass3 1 3253622 Seal Ring, Synthetic4 6 3181788 Plug, Ball Retainer Synthetic/Stainless Steel5 6 3226873 Retainer Ring, Beryllium Copper 6 120 3239220 Ball, 0.25-inch Diameter Steel7 2 3139551 Grease Retainer, Synthetic8 1 3139536 Swing Ell. Nipple, 1-inch LS-15 Alloy Steel9 3 3253514 Segment, Union Steel

10 1 3253675 Retainer Ring, Steel11 1 3253557 Nut, Detachable - Fig. 1502, 1-inch, Steel

12 2 3181790 Plug - Lube Fitting, Stainless Steel13 1 3139533 Coupling Nipple, 1-inch LS-15, Alloy Steel14 1 3144677 Nameplate Identification, Stainless Steel



42/102

Section 2

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Swivel Joints

CONFIDENTIAL

Swivel joint LS-15 1.5-inch style 10


FMC P/N: 3139781Dowell P/N: 473322000


1 2 3139782 Swing Ell. Coupling, 1.5-inch LS-15 Alloy Steel2 3 3117948 Packing, 00/Stainless Steel3 9 3181788 Plug- Ball Retainer, Synthetic/Stainless Steel4 9 3226873 Retainer Ring, Beryllium Copper 5 243 3239220 Ball, 0.25-inch Diameter Steel6 3 3139791 Grease Retainer, Synthetic7 1 3139787 Coupling Nipple, 1.5-inch LS-15 Alloy Steel8 3 3253513 Segment, Union Steel

9 1 3226859 Retainer Ring, Steel10 1 3253558 Nut, Fig. 1502, 1.5-inch Steel11 3 3181790 Plug, Lube Fitting, Stainless Steel12 1 3140604 Swing Nipple, 1.5-inch LS-15 Alloy Steel13 1 3253623 Seal Ring, Synthetic14 1 3144669 Nameplate Identification, Stainless Steel



43/102


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Section 2

January 1999

Page 43 of 102

CONFIDENTIAL

Swivel joint LS 15 1.5-inch style 50


FMC P/N: 3139778Dowell P/N: 473321000


1 2 3139782 Swing Ell. Coupling, 1.5-inch LS-15 Alloy Steel2 2 3117948 Packing, 00/Stainless Steel3 1 3253623 Seal Ring, Synthetic4 6 3181788 Plug, Ball Retainer Synthetic/Stainless Steel5 6 3226873 Retainer Ring, Beryllium Copper 6 162 3239220 Ball, 0.25-inch Diameter Steel7 2 3139791 Grease Retainer, Synthetic8 1 3139789 Swing Ell. Nipple, 1.5-inch LS-15 Alloy Steel9 3 3253513 Segment, Union Steel

10 1 3226859 Retainer Ring, Steel11 1 3252558 Nut - Fig. 1502, 1.5-inch Steel12 2 3181790 Plug - Lube Fitting, Stainless Steel13 1 3139787 Coupling Nipple - 1.5-inch LS-15 Alloy Steel

14 1 3144671 Nameplate Identification, Stainless Steel



44/102

Section 2

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Page 44 of 102


Swivel Joints

CONFIDENTIAL



FMC P/N: 3139476Dowell P/N: 405220000

lTEM QTY PART NO DESCRIPTION

1 1 3139468 Swing Ell. Nipple 2-inch LS-10 Alloy Steel2 3 3139672 Packing, 00/Brass3 9 3182488 Ball Retainer Plug, Synthetic Stainless Steel4 9 3230487 Retainer Ring, Beryllium Copper 5 216 3239222 Ball, 0.375 in. Diameter Hoover Rockbit Steel6 3 3103964 Grease Retainer, Synthetic7 1 3139458 Coupling Nipple, 2-inch LS-10 Alloy Steel8 3 3131790 Plug - Lube Fitting, Stainless Steel

9 2 3139456 Swing Ell. Coupling, 1-inch LS-15 Alloy Steel10 3 3226704 O-Ring, Synthetic11 1 3144170 Nameplate Identification, Stainless Steel



45/102


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Section 2

January 1999

Page 45 of 102

CONFIDENTIAL



FMC P/N: 3139889Dowell P/N: 423046000


1 1 3139672 Packing, 00/Brass2 1 3226704 O-Ring, Synthetic3 72 3239222 Ball 0.375-inch Diameter Hoover Rockbit Steel4 3 3230487 Retainer Ring, Beryllium Copper 5 3 3182488 Ball Retainer Plug, Synthetic/Stainless Steel6 1 3103964 Grease Retainer, Synthetic7 1 3181790 Plug - Lube Fitting, Stainless Steel8 1 3139908 Coupling Ell. Nipple, 2-inch LS-10 Alloy Steel9 1 3139468 Swing Nipple, 2-inch LS-10 Steel

10 1 3144172 Nameplate Assembly, Stainless Steel



46/102

Section 2

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Page 46 of 102


Swivel Joints

CONFIDENTIAL



FMC P/N: 3139904Dowell P/N: 405219000

ITEM QTY PART NO DESCRIPTION

1 1 3139908 Coupling Ell. Nipple, 2-inch LS-10 Alloy Steel2 2 3139672 Packing, 00/Brass3 2 3226704 O-Ring, Synthetic4 144 3239222 Ball, 0.375-inch Diameter Hoover Rockbit Steel5 6 3182488 Ball Retainer Plug, Synthetic-Stainless Steel

6 6 3230487 Retainer Ring, Beryllium Copper 7 2 3103964 Grease Retainer, Synthetic8 1 3139456 Swing Ell. Coupling, 2-inch LS-15 Alloy Steel9 1 3139468 Swing Nipple, 2-inch LS-10 Alloy Steel

10 1 3144178 Nameplate Identification, Stainless Steel11 2 3181790 Plug - Lube Fitting, Stainless Steel



47/102


Swivel Joints

Section 2

January 1999

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CONFIDENTIAL

Swivel joint LS-10 2 inch style 60


FMC P/N: 3144545Dowell P/N: 423047000


1 2 3139672 Packing, 00/Brass1 2 3226704 O-Ring, Synthetic3 144 3239222 Ball 0.375-inch Diameter Hoover Rockbit Steel4 6 3182488 Ball Retainer Plug, Synthetic/Stainless Steel5 6 3230487 Retainer Ring, Beryllium Copper 6 2 3103964 Grease Retainer, Synthetic7 1 3139456 Swing Ell. Coupling, 2-inch LS-15 Alloy Steel8 1 3139458 Coupling Nipple, 2-inch LS-10 Alloy Steel9 2 3131790 Plug - Lube Fitting, Stainless Steel

10 1 3139468 Swing Nipple, 2-inch LS-10 Alloy Steel11 1 3144170 Name Plate Identification, Stainless Steel



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FMC P/N: 3143980Dowell P/N: 405343000


1 1 3144811 Nut - Fig. 1502, 2 in. Steel2 1 3139470 Swing Nipple - 2 in. LS-15 Alloy Steel3 2 3139456 Swing Ell. Coupling 2 in. LS-15 Alloy Steel4 1 3139458 Coupling Nipple - 2 in. LS-10 Alloy Steel5 1 3226860 Retainer Ring - Steel6 3 3208192 Segment - Fig. 1502, 2 in. Steel7 3 3181790 Plug - Lube Fitting, Stainless Steel8 3 3139672 Packing - 00/Brass9 3 3226704 O-Ring - Synthetic

10 9 3182488 Ball Retainer Plug, Synthetic/Stainless Steel11 9 3230487 Retainer Ring - Beryllium Copper 12 216 3239222 Ball - 0.375-in. Diameter Hoover Rockbit, Steel13 3 3103964 Grease Retainer- Synthetic14 1 3144180 Nameplate - Identification Stainless Steel



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FMC P/N: 3139894Dowell P/N: 405342000


1 1 3139462 Swing Ell. Nipple, 2-inch LS-10 Alloy Steel2 2 3103964 Grease Retainer, Synthetic3 144 3239222 Ball, 0.375-inch Diameter Hoover Rockbit, Steel4 6 3182488 Ball Retainer Plug, Synthetic/Stainless Steel5 6 3230487 Retainer Ring, Beryllium Copper 6 2 3226704 O-Ring, Synthetic7 2 3139672 Packing, 00/Brass8 1 3139456 Swing Ell. Coupling, 2-inch LS-15 Alloy Steel9 1 3139464 Coupling Nipple, 2-inch LS-15 Alloy Steel

10 2 3181790 Plug - Lube Fitting, Stainless Steel11 3 3208192 Segment, Fig. 1502 2-inch Steel12 1 3226860 Retainer Ring, Steel13 1 3144811 Nut, Fig. 1502 2-inch Steel14 1 3144177 Nameplate Assembly, Stainless Steel



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FMC P/N: 3139905Dowell P/N: 405201090


1 1 3139456 Swing Ell. Nipple, 2-inch LS-15 Alloy Steel2 3 3103964 Grease Retainer, Synthetic3 9 3230487 Retainer Ring, Beryllium Copper 4 9 3182488 Ball Retainer Plug, Synthetic/Stainless Steel5 216 3239222 Ball, 0.375 in. Diameter Hoover Rockbit Steel6 3 3226704 O-Ring, Synthetic7 3 3139672 Packing, 00/Brass8 1 3139464 Coupling Nipple, 2-inch LS-15 Alloy Steel9 3 3181790 Plug - Lube Fitting, Stainless Steel

10 1 3139914 Swing Nipple, 2-inch LS-15 Alloy Steel

11 1 3201465 Seal Ring, Synthetic12 3 3208192 Segment, Fig. 1502 2-inch Steel13 1 3226860 Retainer Ring, Steel14 1 3201564 Nut, Fig. 1502 2-inch Steel15 1 3144166 Nameplate Identification, Stainless Steel



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FMC P/N: 3139477Dowell P/N: 415242000


1 3 3181790 Plug - Lube Fitting, Stainless Steel2 1 3139464 Coupling Nipple, 2-inch LS-15 Alloy Steel3 3 3139672 Packing, 00/Brass4 3 3226704 O-Ring, Synthetic5 9 3230487 Retainer Ring, Beryllium Copper 6 9 3182488 Ball Retainer Plug, Synthetic/Stainless Steel7 216 3239222 Ball, 0.375-inch Diameter Hoover Rockbit, Steel8 3 3103964 Grease Retainer, Synthetic9 2 3139456 Swing Ell. Coupling, 2-inch LS-15 Alloy Steel

10 2 3201564 Nut, Fig. 1502 2-inch Steel

11 1 3139470 Swing Nipple, 2-inch LS-15 Alloy Steel12 6 3208192 Segment, Fig. 1502, 2-inch Steel13 2 3226860 Retainer Ring, Steel14 1 3144158 Nameplate Identification, Stainless Steel



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FMC P/N: 3139475Dowell P/N: 405203000


1 1 3139456 Swing Ell. Coupling, 2-inch LS-15 Alloy Steel2 1 3139464 Coupling Nipple, 2-inch LS-15 Alloy Steel3 1 3201564 Nut, Fig. 1502, 2-inch Steel4 3 3208192 Segment, Fig. 1502 2-inch Steel5 2 3181790 Plug - Lube Fitting, Stainless Steel6 6 3182488 Ball Retainer Plug, Synthetic/Stainless Steel7 6 3220487 Retainer Ring, Beryllium Copper 8 1 3201465 Seal Ring, Synthetic9 2 3103964 Grease Retainer, Synthetic

10 2 3139672 Packing, 00/Brass

11 2 3226704 O-Ring, Synthetic12 1 3226860 Retainer Ring, Steel13 144 3239222 Ball, 0.375-in. Diameter Hoover Rockbit, Steel14 1 3139466 Swing Ell. Nipple, 2-inch LS-15 Alloy Steel15 1 3143627 Nameplate Identification, Stainless Steel



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FMC P/N: 3139887Dowell P/N: 415241000

ITEM QTY PART NO, DESCRIPTION

1 3 3139672 Packing, 00/Brass2 3 3226704 O-Ring, Synthetic3 216 3239222 Ball, 0.375-inch Diameter Hoover Rockbit, Steel4 9 3182488 Ball Retainer Plug, Synthetic/Stainless Steel5 9 3230487 Retainer Ring, Beryllium Copper 6 3 3103964 Grease Retainer, Synthetic7 2 3139456 Swing Ell. Coupling, 2-inch LS-15 Alloy Steel

8 1 3139464 Coupling Nipple, 2-inch LS-15 Alloy Steel9 3 3181790 Plug - Lube Fitting Stainless Steel10 3 3208192 Segment, Fig. 1502 2-inch Steel11 1 3226860 Retainer Ring, Steel12 1 3201564 Nut, Fig. 1502 2-inch Steel13 1 3139906 Swing Nipple, 2-inch LS-15 Alloy Steel14 1 3144160 Nameplate Identification, Stainless Steel



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FMC P/N: 3139896Dowell P/N: 405202000

ITEM QTY PART NO. DESCRIPTION1 3 3139672 Packing, 00/Brass2 3 3226704 O-Ring, Synthetic3 216 3239222 Ball, 0.375-inch Diameter Hoover Rockbit, Steel4 9 3182488 Ball Retainer Plug, Synthetic/Stainless Steel5 9 3230487 Retainer Ring, Beryllium Copper 6 3 3103964 Grease Retainer, Synthetic7 2 3139456 Swing Ell. Coupling, 2-inch LS-15 Alloy Steel8 1 3139472 Coupling Nipple, 2-inch LS-15 Alloy Steel9 3 3181790 Plug - Lube Fitting Stainless Steel

10 1 3201465 Seal Ring, Synthetic11 1 3139906 Swing Nipple, 2-inch LS-15 Alloy Steel12 1 3144161 Nameplate Identification, Stainless Steel



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Swivel joint LS-15 2-inch style 10 (4-ft. sub swing joint)


FMC P/N: 3139899Dowell P/N: 433045000


1 3 3139672 Packing, 00/Brass2 3 3226704 O-Ring, Synthetic3 216 3239222 Ball, 0.375-inch Diameter Hoover Rockbit, Steel4 9 3182488 Ball Retainer Plug, Synthetic/Stainless Steel5 9 3230487 Retainer Ring, Beryllium Copper 6 3 3103964 Grease Retainer, Synthetic7 2 3139456 Swing Ell. Coupling, 2-inch LS-15 Alloy Steel8 1 6101800 Coupling Nipple, 2-inch LS-15 Alloy Steel9 3 3181790 Plug - Lube Fitting Stainless Steel

10 3 3208192 Segment, Fig. 1502 2-inch Steel11 1 3226860 Retainer Ring, Steel12 1 3201564 Nut, Fig. 1502 2-inch Steel13 1 3139906 Swing Nipple, 2-inch LS-15 Alloy Steel14 1 3144162 Nameplate Identification, Stainless Steel



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Swivel joint LSG-10 2-inch style 10

10,000 psi working pressure-Sour Gas

FMC P/N: 3143917Dowell P/N: 562332090


1 2 3144656 Swing Ell. Coupling, 2-inch LSG-1 5 Alloy Steel2 1 3144657 Coupling Nipple, 2-inch LSG-15 Alloy Steel3 1 3144659 Swing Nipple, 2-inch LSG-15 Alloy Steel4 1 3201564 Nut, 2-inch Fig. 1502, Steel5 3 3208192 Segment, Fig. 1502, 2-inch Steel6 1 3226860 Retainer Ring, Steel7 1 6102648 Nameplate Identification8 3 3181790 Plug - Lube Fitting, Stainless Steel9 3 3103964 Grease Retainer, Synthetic

10 9 3107692 Snap-In Race, Male, Stainless Steel11 9 3107693 Snap-In Race, Female, Stainless Steel12 252 3239221 Ball, 0.3125-inch Diameter Hoover Rockbit13 9 3238962 Retainer Ring, Stainless Steel14 3 3118466 Packing, HH/Stainless Steel15 9 3107690 Ball Retainer Plug, Synthetic/Stainless Steel16 3 3151091 O-Ring, HH



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10,000 psi working pressure Sour Gas

FMC P/N: 3143916Dowell P/N: 525826000


1 2 3144131 Packing, HH/Stainless Steel2 1 3237953 Nut, 2-inch Fig. 1502, Steel3 2 3151091 O-Ring, HH4 6 3107692 Snap-In Race, Male, Stainless Steel5 6 3107693 Snap-In Race, Female, Stainless Steel6 1 6102648 Nameplate Identification7 6 3238962 Retainer Ring, Stainless Steel8 6 3107690 Ball - Retainer Plug, Synthetic/Stainless Steel9 168 3239221 Ball, 0.3125-inch Diameter, Hoover Rockbit Steel10 2 3103964 Grease Retainer, Synthetic11 1 3232434 Seal Ring - Union, 2-inch LSG-15 Alloy Steel12 1 3143920 Swing Ell. Nipple, 2-inch LSG-15 Alloy Steel13 1 3143918 Swing Ell. Coupling Nipple, 2-inchLSG-15 Alloy Steel14 1 3143921 Coupling Nipple, 2-inch LSG-15 Alloy Steel15 2 3181790 Plug - Lube Fitting, Stainless Steel16 3 3248707 Segment, Fig. 1502, 2-inch Steel17 1 3226860 Retainer Ring, Steel



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FMC P/N: 3144651Dowell P/N: 434296000


1 3 3118466 Packing, HH/Stainless Steel2 1 3233306 Nut, 2-inch Fig. 2202, Steel3 3 3151091 O-Ring, HH4 9 3107692 Snap-In Race, Male Stainless Steel5 9 3107693 Snap-In Race, Female Stainless Steel6 1 6102648 Nameplate Identification, Stainless Steel7 9 3238962 Retainer Ring, Stainless Steel8 9 3107690 Ball - Retainer Plug, Synthetic Stainless Steel9 252 3239221 Ball - 0.3125-inch Diameter, Hoover Rockbit, Steel

10 3 3103964 Grease Retainer, Synthetic

11 1 3233069 Seal Ring, Union, 2-inch Fluoroelastomer 12 1 3144658 Swing Nipple, 2-inch LSG-15 Alloy Steel13 2 3144656 Swing Ell. Coupling, 2-inch LSG-15 Alloy Steel14 1 3144657 Coupling Nipple, 2-inch LSG-15 Alloy Steel15 3 3181790 Plug - Lube Fitting, Stainless Steel16 3 3233309 Segment, Union Steel17 1 3226859 Retainer Ring, Steel



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15,000 psi working pressure Sour Gas

FMC P/N: 3144650Dowell P/N: 434295000


1 2 3188466 Packing, HH/Stainless Steel2 1 3233306 Nut, 2-inch Fig. 2202, Steel3 2 3151091 O-Ring, HH4 6 3107692 Snap-In Race, Male, Stainless Steel5 6 3107693 Snap-In Race, Female, Stainless Steel6 1 6102648 Nameplate Identification7 6 3238962 Retainer Ring, Stainless Steel8 6 3107690 Ball - Retainer Plug, Synthetic/Stainless Steel9 168 3239221 Ball, 0.3125-inch Diameter, Hoover Rockbit Steel10 2 3103964 Grease Retainer, Synthetic

11 1 3233069 Seal Ring - Union, 2-inch LSG-15 Alloy Steel12 1 3144655 Swing Ell. Nipple, 2-inch LSG-15 Alloy Steel13 1 3144656 Swing Ell. Coupling Nipple, 2 -inchLSG-15 Alloy Steel14 1 3144657 Coupling Nipple, 2-inch LSG-15 Alloy Steel15 2 3181790 Plug - Lube Fitting, Stainless Steel16 3 3233309 Segment, Union Steel17 1 3226859 Retainer Ring, Steel



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FMC P/N: 3144652Dowell P/N: 434297000


1 2 3144656 Swing Ell. Coupling, 2-inch LSG-1 5 Alloy Steel2 1 3144657 Coupling Nipple, 2-inch LSG-15 Alloy Steel3 1 3144659 Swing Nipple, 2-inch LSG-15 Alloy Steel4 1 3233306 Nut, 2-inch Fig. 2202, Steel5 3 3233309 Segment, Union, Steel6 1 3226859 Retainer Ring, Steel7 1 6102648 Nameplate Identification8 3 3181790 Plug - Lube Fitting, Stainless Steel9 3 3103964 Grease Retainer, Synthetic

10 9 3107692 Snap-In Race, Male, Stainless Steel11 9 3107693 Snap-In Race, Female, Stainless Steel12 252 3239221 Ball, 0.3125-inch Diameter Hoover Rockbit13 9 3238962 Retainer Ring, Stainless Steel14 3 3118466 Packing, HH/Stainless Steel15 9 3107690 Ball Retainer Plug, Synthetic/Stainless Steel16 3 3151091 O-Ring, HH



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FMC P/N: 3144570Dowell P/N: 427828000


1 2 3144579 Swing Ell. Coupling, 2-inch LS-20 Alloy Steel2 1 3144576 Coupling Nipple, 2-inch LS-20 Alloy Steel3 1 3144577 Swing Nipple, 2-inch LS-20 Alloy Steel4 1 3222804 Nut, Fig. 2002 2-inch Steel5 1 3226859 Retainer Ring, Steel6 3 3222806 Segment, Fig. 2002, 2-inch Steel7 1 3222805 Seal Ring, Synthetic8 3 3181790 Plug, Lube Fitting, Stainless Steel

9 3 3117948 Packing, 00/Stainless Steel10 3 3226704 O-Ring, Synthetic11 216 3239222 Ball, 0.375-inch Diameter Hoover Rockbit Steel12 9 3230487 Retainer Ring, Beryllium Copper 13 9 3182488 Ball Retainer Plug, Synthetic/Stainless Steel14 3 3103964 Grease Retainer, Synthetic15 1 6102648 Nameplate Identification, Stainless Steel



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FMC P/N: 3144569Dowell P/N: 427827000


1 1 3144578 Swing Ell. Nipple, 2-inch LS-20 Alloy Steel2 2 3103964 Grease Retainer, Synthetic3 144 3239222 Ball, 0.375-inch Diameter Hoover Rockbit Steel4 6 3182488 Ball Retainer Plug, Synthetic Stainless Steel5 6 3230487 Retainer Ring, Beryllium Copper 6 2 3226704 O-Ring, Synthetic7 2 3117948 Packing, 00/Stainless Steel8 1 3144579 Swing Ell. Coupling, 2-inch LS-20 Alloy Steel9 1 6102648 Nameplate Identification, Stainless Steel

10 1 3222805 Seal Ring, Synthetic/Stainless Steel11 1 3144576 Coupling Nipple, 2-inch LS-20 Alloy Steel12 2 3181790 Plug-Lube Fitting, Stainless Steel13 3 3222806 Segment, Fig. 2002

TEM 02 Swivel Joints

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