Teleconference Course Materials - FOI services · 2014-05-13 · 21 CFR 210/211 and 21 CFR 820...
Transcript of Teleconference Course Materials - FOI services · 2014-05-13 · 21 CFR 210/211 and 21 CFR 820...
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TC140515
FDA’s Former Director of the Office of Combination Products Looks at the Effects of the New GMP Requirements on Combination Products
by Mark �ramerMark �ramer President, Regulatory Strategies, Inc.
Date: Thursday, May 15, 2014Time: 1:00pm – 2:30pm Eastern Daylight Time (GMT/UT 1700)
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FDA’s Former Director of the Office of Combination Products Looks at the Effects of the New GMP Requirements on Combination Products:
FDA Enforcement & the Changes Firms (Should) Have Made
Speaker Mark Kramer, Regulatory Strategies, Inc.
Panelists
John Smith, Allergan Joe Maliszewski, CareFusion
Moderator
Nancy Singer, Compliance- Alliance, LLC
An FOI Services Teleconferences • May 2014
GMP Requirements for Combination Products
Mark D. Kramer
Regulatory Strategies, Inc.
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Outline Definitions and Types of Combination Products
Background and Overview of the Regulation
Deeper Dive into Key Aspects of Regulation
Implementation, Enforcement and Recommendations
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Definitions & Types of Combination Products
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Definition of a Combination Product A combination of a drug, device
and/or biological product: Drug-device
Drug-biologic
Device-biologic
Drug-device-biologic
Not drug-drug, device-device, biologic-biologic
Not combinations with foods or cosmetics
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Three ways that articles can be combined to create a combination product: Physically combined
Co-packaged
cross labeled
Today’s Focus
Physically Combined (“Single Entity”)
A product comprised of two or more regulated components that are physically, chemically or otherwise combined or mixed as a single entity – 21 CFR 3.2(e)(1)
Examples: Prefilled syringes or auto-injectors
Antimicrobial or other drug-coated catheters/stents
Chemotherapeutic drug-monoclonal antibody (biologic) conjugate
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Co-Packaged (or Kit)
Two or more separate products packaged together (e.g., co-package of a drug and a device) – 21 CFR 3.2(e)(2)
Examples:
Drug or biological product packaged with applicator, empty syringe, or injector pen
Kit with catheter, gloves and antimicrobial wipes or lidocaine jelly
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Cross Labeled Products provided/packaged separately but intended for use
together where both are required to achieve the intended use, and where mutually conforming labeling is needed -- 21 CFR 3.2(e)(3) [and (e)(4) for investigational cross labeled products]
Examples: Photodynamic therapy drug and light source
Drug and auto-injector
Drug and companion diagnostic (IVD)
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Background & Overview of the Regulation
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Legal Theory: Combination = Sum of Parts
Drugs, devices and biologics retain their “regulatory identities” in the combination product
Legally, both drug and device requirements fully apply to the combination product
The GMP requirements that apply to each of the constituent parts continue to apply in the combination product
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Underlying CGMP Requirements
For medical devices:
21 CFR 820 (Quality System Regulation)
For drugs:
21 CFR 210/211 (Drug CGMPs)
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For biological products:
Either 21 CFR 210/211 or 21 CFR 820
21 CFR 600-680 (as applicable)
21 CFR 1271 (for HCT/Ps)
A drug-device combination product is subject to both 21 CFR 820 and 21 CFR 210/211
Commonalities Differences Drug and device CGMPs are
intended to achieve the same general goals
Each has controls for management, organization, personnel, testing, documentation, recordkeeping
Each provides flexibility to tailor to particular product or actual activities performed at a facility
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General/Philosophical Differences: Drug approach is more
prescriptive, “test-in” Device approach is more
modern, quality system focused, “design in”
Specific Differences:
Tailored to type of product for which each rule was written
No notion of design controls for drugs or calculation of yield for devices
CGMP Regulations
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Common Elements
Requirements Unique to Drug
GMPs (21 CFR 211)
Requirements Unique to Device
GMPs (21 CFR 820)
Driving Force for Regulation Development
Recognize the similarities while avoiding the duplication required to fully implement both sets of GMP regulations
2004 draft guidance established FDA’s current thinking into CGMP requirements for combination products
Regulation ensures requirements are enforceable
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Compromise to Duplicative Requirements Fully comply with all applicable sets of GMP requirements OR
“Streamlined approach” - Consider a combination product to be compliant with both sets of regulations as long as: It fully complies with a primary set of requirements (“umbrella system”) AND It complies with specified requirements of the “other” set of regulations
unique to that type of article and would be lost if not required
Ensure unique requirements are preserved regardless of how the combination product is regulated
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21 CFR Part 4 – Final Rule Available at: www.gpo.gov/fdsys/pkg/FR-2013-01-22/pdf/2013-01068.pdf
Streamlined Approach
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Common Elements:
Follow Either 820 or 211
Requirements Unique to Drug
GMPs (21 CFR 211)
Requirements Unique to Device
GMPs (21 CFR 820)
Choice of Umbrella Operating System
At manufacturer’s discretion
Some facilities may already operate under one approach and it is easier to incorporate the “add-on” provisions
Other facilities may have no pre-existing approach and may select the umbrella best suited for the product as a whole
Both approaches are permissible and neither is considered preferable by FDA
Caveat: There are restrictions on when the streamlined approach can be used
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210/211 Umbrella – Device “Add-ons” (i) Section 820.20 Management responsibility.
(ii) Section 820.30 Design controls.
(iii) Section 820.50 Purchasing controls.
(iv) Section 820.100 Corrective and preventive action.
(v) Section 820.170 Installation.
(vi) Section 820.200 Servicing.
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In the context of a modern, compliant pharmaceutical quality system, design controls will likely be the
main gap for most pharmaceutical sponsors.
820 Umbrella – Drug “Add-ons” (i) Section 211.84 Testing and approval or rejection of components, drug product containers, and closures.
(ii) Section 211.103 Calculation of yield.
(iii) Section 211.132 Tamper-evident packaging requirements for OTC human drug products.
(iv) Section 211.137 Expiration dating.
(v) Section 211.165 Testing and release for distribution.
(vi) Section 211.166 Stability testing.
(vii) Section 211.167 Special testing requirements.
(viii) Section 211.170 Reserve samples.
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Focus on the “test-in” elements of drug GMPs.
Single Entity & Co-Packaged Combinations
Subject to both drug and device CGMP regulations
Two options to demonstrate compliance: Comply with the specifics of all CGMP regulations applicable to the constituent
parts OR
Comply with the specifics of either drug or device GMPs, rather than both provided that specified additional provisions from the ‘other’ set of requirements are also met
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Cross Labeled Combination Products Constituent parts that are manufactured and marketed
separately remain separate for GMP purposes
Each constituent part is subject only to the GMP regulations applicable to that type of constituent part if it was not part of a combination product
Device = 21 CFR 820
Drug = 21 CFR 210/211
Biologic = 21 CFR 820 or 210/211 and 600-680 (and 1271)
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Deeper Dive into Key Aspects of Regulation
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Components vs. Finished Products 21 CFR 210/211 and 21 CFR 820 apply to finished
pharmaceuticals and devices, not components
However, for combination products: A device constituent part is considered a finished device within the meaning
of 21 CFR 820…and therefore must comply with GMPs
A drug constituent part (e.g., an API) is considered a drug product within the meaning of 21 CFR 210/211…and therefore must comply with GMPs
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This interpretation – now formalized by regulation – gives FDA the authority to subject constituent parts
(essentially components) to the underlying CGMP requirements of devices and drugs.
§4.3 Applicable CGMP Requirements - Drugs and Devices
If you manufacture a combination product, the requirements listed in this section apply as follows:
(a) The CGMP requirements in parts 210 and 211 of this chapter apply to a combination product that includes a drug constituent part
(b) The CGMP requirements in part 820 of this chapter apply to a combination product that includes a device constituent part
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Both 21 CFR 210/211 and 21 CFR 820 apply to a drug-device combination product.
The “add-on” requirements apply to the combination product, not just the individual constituent part which ‘contributes’ them. Examples: Design Controls, Calculation of Yield
§4.3 Applicable CGMP Requirements – Biologics and HCT/Ps
(c) The CGMP requirements among the requirements (including standards) for biological products in parts 600 through 680 of this chapter apply to a combination product that includes a biological product constituent part to which those requirements would apply if that constituent part were not part of a combination product; and
(d) The current good tissue practice requirements including donor eligibility requirements for HCT/Ps in part 1271 of this chapter apply to a combination product that includes an HCT/P.
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Any requirement that would apply from 21 CFR 600-680 and/or 21 CFR 1271 to the biologic or HCT/P alone
also applies to the combination product.
§4.3 Biologic Requirements – Examples
Chemotherapy-Monoclonal Antibody Conjugate Subject to 210/211 plus any requirements under 21 CFR 600-680 applicable
to the biologic
Live Virus Vaccine in Prefilled Syringe Subject to 21 CFR 210/211 and 820
21 CFR 610.30 Test for Mycoplasma for Live Virus Vaccines applies as well as any other applicable 21 CFR 600-680 standards
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§4.3 HCT/P Requirements – Examples
Harvested Tendon Combined with Suture
Tendon is HCT/P but structural in nature so likely would be considered device
Device + device = Not a combination product
Subject to 21 CFR 820 + 21 CFR 1271 (as for all HCT/Ps)
Cell Therapy Combined with Polymer Device
Cell Therapy is chemical/metabolic HCT/P so biological drug
21 CFR 210/211, 820 and 1271 apply to the combination product, plus any additional applicable standards from 21 CFR 600-680
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Facility Requirements: Single vs. Multiple Types of Constituent Parts
Facility manufacturing only one type of constituent part of a single entity or co-packaged combination product need only comply with the GMP requirements applicable to that type of constituent part
Facility performing manufacturing activities for more than one type of constituent part of the combination product (“have arrived at or proceeding”) must:
Comply with the GMP requirements for each type of constituent part being manufactured at that facility
Achieve this by fully complying with both sets of regulations OR implementing the streamlined approach
Cannot mix/match constituent parts of different combination products
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Design Controls
Design controls apply when a device constituent part is used in a combination product
Design controls apply to the combination product, not just the device
Manufacturer required to ensure that the design requirements for the combination product as a whole: are appropriate address the intended use of the combination product address patient and user needs
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Design Controls (continued)
Must address all design issues resulting from the combination of the constituent parts
Examples: Why drug formulation is appropriate for coating on a device given the intended
use of the combination product (e.g., elution time, resistance to flaking, etc.)
Why a given syringe design is appropriate for use as delivery device for the drug (material compatibility with drug, accuracy of drug delivery, markings, container closure integrity, etc.)
Need design control documentation for the device constituent part and the combination product as a whole
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Stability Testing/Reserve Samples
Stability/expiration dating: Generally more rigorous than shelf life testing expectations for devices and data
will usually be more heavily scrutinized by FDA premarket
Reserve Samples: Retained samples from each lot of active ingredients and drug products
[combination product]
Must retain at least 2x the quantity necessary to determine whether active ingredient and final product meets established specifications
To be held for 1 year after expiration date of the last lot of the drug product [combination product] containing the active ingredient
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Reserve Samples – FDA Preamble Clarification
For single-entity combinations, retain samples of the complete product from each lot which should include the drug and all device components that come into direct contact with the drug
Prefilled syringe or drug-coated device: will require samples of the complete combination product
Auto-injector with cartridge: retain samples of cartridge containing the drug, but don’t need to retain injector
For co-packaged combinations, retain samples of each lot of drug in the immediate container/closure in which it is marketed (presumes separately packaged)
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Other Drug Add-Ons
Testing and approval/rejection of components, drug product containers and closures: Must have specific procedures for testing/release of components, containers
and closures
Must at least verify drug identity even if it has a Certificate of Acceptance
Calculation of yield: Must assess actual and percentage of theoretical yield at each appropriate
phase of manufacturing and storage
FDA Preamble clarification: Does not apply to device constituent parts, but does apply to the drug constituent part and the combination product as a whole
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Other Drug Add-Ons (continued)
Testing and release for distribution: Must verify final conformance to specifications of each batch of drug
[combination] product, including microbiological
Special testing: Must have laboratory testing to verify product is sterile and/or pyrogen-free
(if so labeled)
Rate of release of active ingredients (for controlled-release dosage forms)
Tamper-evident packaging (for OTC products): Must have one or more indicators or barriers to entry
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Applicability to Investigational Products
Rule does not modify applicability of GMPs to investigational products
Investigational drugs in Phase I study are subject to statutory requirements in 501(a)(2)(B) of Act but production is exempt from 21 CFR 211 Drugs in Phase 2 and Phase 3 studies are subject to 210/211
Investigational devices (regardless of Phase) are exempt from 21 CFR 820 except for design controls (820.30)
Agency considers both these exemptions to apply to combination products and their constituent parts, regardless of whether being studied under IDE or IND
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Implementation, Enforcement & Recommendations
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Implementation
FDA: rule does not establish any new requirements
2004 draft guidance has been FDA’s “current thinking”
FDA to apply risk-based approach to facility inspection and enforcement, if the circumstances support
Expect both drug/device investigators for significant combination products
“Demonstrate compliance” in same manner as for the underlying CGMP regulations; i.e., written procedures, maintenance of records documenting use
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Effective July 22, 2013…applies to all legacy and new single entity and co-packaged combination products.
Manufacturer Responsibility
Design and implement a CGMP operating system that meets all CGMP requirements applicable to the product
Take into account all of the activities occurring at all facilities involved with the manufacturing process
Each facility needs a CGMP operating system relevant to its operations (e.g., testing, design control, CAPA, etc.) Including the facility from which the applicant oversees all of the
manufacturing activities and compliance with all GMP requirements related to the product
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Enforcement Has Begun…
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Amgen Warning Letter Inspection occurred June 2013, prior to Part 4 effective date
Prefilled syringes and auto injectors are identified as combination products
Device constituent parts adulterated: not in conformance with 21 CFR 820
Failure to establish/maintain design validation procedures to ensure devices conform to defined user needs and intended uses
Failure to establish/maintain procedures concerning design changes prior to their implementation
Failure to establish/maintain purchasing controls (example: service providers conducting preventive maintenance of x-ray equipment used in manufacturing)
Required to have DHFs for the combination products under 21 CFR 820.30(j)
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Key Areas to Demonstrate Compliance Ensure procedures implemented and reflective of regulation
Do worry about legacy products
Maintain documentation that demonstrates compliance for each combination product at each facility
Prepare a matrix for each combination product that clearly identifies: Umbrella operating system at that facility Description of manufacturing activities conducted and constituent parts
at each facility How the “add-on” provisions have been implemented (e.g., could have
pointers to other procedures)
Pay special attention to design controls, purchasing controls, CAPA, stability, reserve samples, calculation of yield and testing/approval of components
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Topics for Future FDA Guidance Document How to comply with the rule, e.g., legacy products
Examples to help illustrate the rule
Design control application
Distinctions between devices and container/closures
Clarify sample retention, batch release and stability requirements
Coordination among manufacturers and purchasing controls
FDA open to additional topics warranting guidance
Agency to issue inspectional standards, training and other mechanisms to ensure consistency
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Other Key Areas of Combination Product Regulation
Unique Device Identifier…first deadline 9/24/14
Postmarket Reporting…final rule expected soon
Product Jurisdiction/Assignment
Premarket Review Policies
Registration and Listing
Post-approval changes guidance
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…at some point, all key regulatory differences between devices and drugs will need to be clarified…
Panel Remarks
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Industry Experience
John Smith Director, Global Regulatory Affairs
Allergan
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Combination Product Requirements
More clarity than before, further changes expected
– US: Final Rule (21 CFR 4) published and effective No formal FDA guidance yet, but it’s on the way
– EU: Medical Device Regulation coming sometime soon Among other things, the new regulation clarifies review and approval of
“combination” products in the EU
– Other: Many countries consulting with U.S. FDA about approaches to combination product regulation
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Reactions & Plans
No FDA combination product inspections (yet) Preparation:
– Issued a combination product SOP to define: Decision tree – when is it a combination product? GMP requirements
– Simplified Design Control procedure and increased its flexibility to cover devices and combination products of varying complexity and risk
– Trained development teams to apply Design Control and Risk Management tools to combination products
– Anticipating changes in post market surveillance/AE reporting
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Reactions & Plans (continued)
Planning to expand scope of ISO 13485 certification to cover combination product design and manufacture – Anticipating EU Competent Authority requests for Notified Body
consultations
Evaluate product pipeline and legacy products – Identify gaps, plans to close them
Applying changes globally (requirements must be met
regardless of intended market)
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Bottom Line
Changes don’t happen overnight – Plan for bumps in the road – Learn from observation and feedback – Be patient and keep an open mind
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Joe Maliszewski Sr. Design Assurance Engineer
CareFusion
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Industry Experience
Recent Experience – General Comments
Background: Device business with limited drug experience
Major revisions to design control (ICH Q8 vs 21 CFR 820.30) and risk management (ICH Q9 vs ISO 14971)
Manufacturing compliance requirements are site and product specific
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Recent Experience – Compliance Efforts Site-specific compliance is key
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21 CFR 210 / 211 21 CFR 820 211.84 – Testing and Approval or Rejection of Components, Drug Product Containers, and Closures
820.20 – Management Responsibility
211.103 – Calculation of Yield 820.30 – Design Controls
211.132 – Tamper Evident Packaging Requirements for Over-the-Counter (OTC) Human Drug Products.
820.50 – Purchasing Controls
211.137 – Expiration Dating 820.100 – Corrective and Preventive Actions
211.165 – Testing and Release of Distribution 820.170 – Installation
211.166 – Stability Testing 820.200 - Servicing
211.167 – Special Testing Requirements
211.170 – Reserve Samples
Recent Experience – Compliance Efforts
Site-specific compliance is key
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21 CFR 210 / 211 21 CFR 820 211.84 – Testing and Approval or Rejection of Components, Drug Product Containers, and Closures
820.20 – Management Responsibility
211.103 – Calculation of Yield 820.30 – Design Controls
211.132 – Tamper Evident Packaging Requirements for Over-the-Counter (OTC) Human Drug Products.
820.50 – Purchasing Controls
211.137 – Expiration Dating 820.100 – Corrective and Preventive Actions
211.165 – Testing and Release of Distribution 820.170 – Installation
211.166 – Stability Testing 820.200 - Servicing
211.167 – Special Testing Requirements
211.170 – Reserve Samples
Recent Experience – Compliance Efforts
Manufacturing site
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21 CFR 210 / 211 21 CFR 820 211.84 – Testing and Approval or Rejection of Components, Drug Product Containers, and Closures
820.20 – Management Responsibility
211.103 – Calculation of Yield 820.30 – Design Controls
211.132 – Tamper Evident Packaging Requirements for Over-the-Counter (OTC) Human Drug Products.
820.50 – Purchasing Controls
211.137 – Expiration Dating 820.100 – Corrective and Preventive Actions
211.165 – Testing and Release of Distribution 820.170 – Installation
211.166 – Stability Testing 820.200 - Servicing
211.167 – Special Testing Requirements
211.170 – Reserve Samples
Speakers Mark D. Kramer spent five years as FDA’s Director of Combination Products; his 17 years at the Agency also included various positions in CDRH. Currently, Mark is President of Regulatory Strategies, Inc., a regulatory consultancy specializing in medical devices and combination products. From 2007-2010, Mark was Vice President, Regulatory Affairs and Chief Regulatory Strategist at GE Healthcare, where he had executive responsibility for U.S., Canadian and Latin American regulatory affairs for the firm’s medical device business. Contact Mark at [email protected] or phone +1-414-731-4257.
Joe Maliszewski is a Senior Design Assurance Engineer at CareFusion, a manufacturer of medication management systems, respiratory care technologies, surgical instruments and other medical devices. He has many years of experience in product development quality roles and has participated in multiple FDA inspections. An ASQ Certified Quality Engineer, Joe holds a BSE in Biomedical Engineering.
John Smith has over 20 years of experience in medical device and pharmaceutical regulatory affairs and quality assurance, accumulated in a variety of companies, small and large. Before joining Allergan in 2011, John was responsible for global post-market safety for Abbott Medical Optics. Prior to that he held senior RA/QA positions responsible for ISO 9001/13485 quality systems in several medical device companies. John has a bachelor’s degree in Mechanical Engineering from MIT and an MBA from the University of Florida.
Nancy Singer spent over 14 years as AdvaMed’s Special Counsel for FDA compliance and enforcement matters. In this role, Nancy represented regulated industry on the working group that conceived and validated the procedures for the Quality System Inspection Technique (QSIT). While working on QSIT, Nancy received Vice President Gore’s Reinventing Government Hammer Award and the FDA Commissioner’s Special Citation. Nancy began her career as an attorney with the United States Department of Justice where she did litigation for the Food and Drug Administration. Email Nancy at [email protected]
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