Tefen's Supply Chain Breakfast Meeting - Sun Pharma
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Transcript of Tefen's Supply Chain Breakfast Meeting - Sun Pharma
Sun Global Operations (SGO)
Supply Chain Breakfast
July 2015 Benny KlenerSenior Vice President Head Global Operations
SUN GLOBAL OPERATIONS - SGO 2
Born in Belgium – Moved to Israel 34 years ago Married, 2 daughters (23 & 25 years old) Hobbies include skiing, tennis, scuba diving, hiking 1986 B.Sc. in Chemistry & Biochemistry (Jerusalem) 1986 -2013 Teva until end of June – 27 years
July 2013 Joined Sun
Microbiology lab, Injectable Dept. Head, QA Plant Head Plant Manager (Israel, UK , Netherlands) Exec. Dir, Quality Israel Operations (OSD & Sterile) Exec. Dir Global Sterile & Respi OPS integrationVP Global Strategic Resources (Work with India)VP IL and EU OPS ( OSD, Sterile, Respi ) : ~ 5500 FTE’s, $6.5B turnover manufactured
Some info …. As we get started
3SUN GLOBAL OPERATIONS - SGO
39 150
4 11000
30 30,000
Markets
SKUs
Employees
Plants
Sales(B$)
Doses(B)
Sun Pharma at a glance
© Sun Pharmaceutical Industries Limited. All Rights Reserved. 4
Sun Pharma at a glance5th Largest Global Specialty Generic Company
Ranked 5th in US / Largest Indian Pharma Company in US
US
No. 1 Pharma Company in India
India
Largest Indian Pharma Company in Emerging Markets
Emerging Markets
Expanding presence in Europe
Europe
© Sun Pharmaceutical Industries Limited. All Rights Reserved. 5
Formulation Plant API Plant Formulation & API Plant
Global Manufacturing Footprint
AhmednagarMaduranthakam
Jammu
Bangladesh Plant
Sikkim Plant
HalolKarkhadi
AnkleshwarPanoli
Silvassa
Dadra
Ontario (Canada)
Aurora
TennesseeBrayn
Iztapalapa(Mexico)
Wilmington M.A.
PhiladelphiaCranbury
Goiânia (Brazil)
Tiszavasvari(Hungary)
Haifa (Israel)
ToansaMalanpurDewasPaontaGoa
MohaliBatamandiBaddi-2Baddi-1
New Jersey(US) Cashel (Ireland)
Lagos (Nigeria)Be-Tabs,South Africa)
Kuala Lumpur(Malaysia)
Cluj (Romania)
Rio de Janeiro(Brazil)
Casablanca (Morocco)
Giza, (Egypt)
Ranbaxy’s Manufacturing FacilitiesSun Pharma’s Manufacturing facilities
(US)
(India)
(India)
Billerica, MA
SUN GLOBAL OPERATIONS - SGO 6
SUN MD
Dilip Shanghvi Supply Chain,Planning & Monitoring
Ofer Peleg
EH&S Harish Verma
Global Engineering & Capex Projects
Anish Sanghvi
Network Strategy, Operational excellence Amit Kohli
Material Procurement Hiren Desai
Capex Procurement Mahesh Kadam
Finance Business PartnerSandeep Mehandroo
HR Business PartnerDevesh Srivastava
Halol 1,Halol 2 Dadra UTLMohaliGoa
SilvassaDewasPoantaBangladesh, MalaysiaJammu, Samba
Sikkim I, SikkimIIBaddi , SolrexBata MandiGuwahati*
Global MSTG TBD
BramptonDaryl
Lesueur
HaifaItamar
Karsenti
Sun Global OperationsBenny Klener
SUN USA & TARO CEO
Kal Sundaram
AmericasSunil Mehta
India 1Sampad
Bhattacharya
India 2Ashwani Malhotra
India 3 Prakash Naik
Europe + AfricaMihaly Kaszas
* Under construction
Global SGO organisation
SUN GLOBAL OPERATIONS - SGO 7
Going Forward : Preserve and Create value 5 Areas of Priority
Preserve &
Create Value
Areas of expansion
Cost
Supply
Quality & Complianc
e
People& Culture
Preserve &
Create Value
Areas of expansion
Cost
SupplyProcesse
s
Quality & Complianc
e
People&
Culture
8SUN GLOBAL OPERATIONS - SGO
The company is undergoing a transformation: from 2 markets focus
(India, US) to a global operation
SC supportin
g processe
s
Adapting processes
and managemen
t routines
Renovating cultural
processes
The company’s rapid growth required design and implementation of core processes and routines in
order to create a process driven company (instead of being personnel
knowledge driven)
Automation of the
supporting tools
Design and implement
SC processes
Core processes were manual and unstructured and due to Sun’s rapid growth (globalization and SKUs wise),
not having structured well defined mechanism might result in business damage and harm the companies’ growth trend
Supply Chain’s Challenges
9
1. Scoping→ Identifing gaps in the SC’s current
performance and organizational alignment to its strategic goals
12
2. Diagnostic & Recommendations→ Core processes→ Organizational infrastructure:
org’ chart, KPIs, management routins, end 2 end visibility
→ IT Systems→ Network optimization
3
3. Detailed Design→Core processes→Organizational chart →R&R and job definitions→Management routines→IT systems
4
4. Implementation →Implementation of an End to End SC strategy→Focuse on 3 main processes –
S&OP, Production Plan, API S&OP→Implementing management routines for
piloted processes→Generating a SC tool
5
5. IT Solution→Tools evaluation for
supporting core processes →Implementing a BI tool
supporting SC’s processes
SUN GLOBAL OPERATIONS - SGO
Tefen’s Project Roadmap
10
Speaking in uniformed “Organizational language “1
Detailed design management routines including meetings agenda and participants4
Detailed design organizational infrastructure (KPIs, R&R, etc.) including the organization’s focus and readiness
5
Full roll out of core improved processes and routines6
IT-Examination and implementation of MRP module, Capacity model and production plan tool
8
Consolidated supply chain formatand a BI web tool support for the format
7
Vision of an End-to-end Supply Chain2
Detailed design for all core supply chain processes3
Project’s Deliverables