TecSo Global Corporate Profile

CORPORATE PRESENTATION

World-Class Product Development &Engineering ServicesBrought To You By

TecSo Projects LimitedIntegrated Engineering & Supply Chain

Strictly Confidential – TecSo Projects Ltd., INDIA.

Introduction

• TecSo is an Independent Engineering Services Company specialising in product

engineering for construction equipment, process industries and industrial

machinery etc.

– Product Development Experience with reputed engineering OEMs world

wide.

– End-to-end product development & sourcing– New product design,

Analysis, Build, Testing – Validation, Certification, Vendor Development &

Sourcing Support.

– Product Testing & Homologation/CE Marking – field validation,

external test certification, CE marking & approval

Corporate Training – to various designing professionals of different

Industries on CAD/CAM and CAE

–

Strictly Confidential – TecSo Projects Ltd., INDIA. 2

Company Facts

• Established in 2005 with a mission toOur Team

50+ engineering professionals located inIndia, Italy, Germany and China.

INDIA :

TecSo has team of 35 professionals in

provide clients with engineering, sourcingand manufacturing solutions

• TecSo has been steadily growing itscustomer base, team size and revenue yearon year. Baroda.

• 50% Growth during last one yeartough economic conditions.

even in


Mission:Mission of I-EEE"I" means myself....And EEE stands for Engineering Energy &Education.Vision:To be a world-class organization in the fieldof engineering, renewable energy andeducation through continuous pursuit ofexcellence by our people, well-definedprocesses and quality resources as well asbuilding relationships globally.

Global Presence

North America

United States

Europe

Italy

France

Germany

UK

Poland

Asia

India

China


VadodaraIndia

ShanghaiChina

ImolaItaly

United States

UK

France

Germany

Poland

TecSo Projects LimitedIntegrated Engineering & Supply Chain


Think Engineering! Think SmardCAD!

Energizing the World

Engineering Global Sourcing

• Supplier Selection

• Logistic Support

Performance and Testing

Production Methods

• Assembly Planning & Design

Warehousing

• Production Layout

• Material Handling &

• Strain Gauging

• Product Behaviour Analysis

• Products Audit

• Quality Systems Evaluation

• Customer Clinics

• Product Benchmarking

• QFD

• Product Cost Benchmarking

• Inspection Services

• Product Design

• Finite Element Analysis (FEA)

• Design Validation

• Prototype Development

• Fixture Design

• Reverse Engineering

• Product Homologation

Key Business Areas

Key Business Areas


Utility Scale Solar PV

Farms

Building Integrated

PV

Mobile Solar

Products

RooftopSolar PV

1MW to 25MW Single Site Installation

From 1KW to2000KW

Installations

From 100KW to2000KW for High-

rise Buildings

MobileGenerators from

1KW to 6KW

Strategic For Factory to Residential Applications

Architectural Class & Best-In-

class Design

Partnerships with technology products

Portable Solar PV Chargers

ReliableConcept to Commissioning

Approach

High-end technology &

Monitoring Tools

Custom-built solutions for daily

usage

Technology & Eco-friendly

system

Power Trading

TecSolar

Industry Segments


Industry Segments

MiningEquipments

Off-HighwayEquipments

ProcessIndustries Civil/ Structural

Design

TecSolarCorporate Training

IT InfoTech

Product Expertise

Construction Equipment

Road BuildingEquipment

Mobile Equipment

Concrete Equipment

Material HandlingEquipment

Machinery &Equipment


• Pressure Vessels• Storage Tanks

• Injection Molding Machine

• EOT /Ladle/ Cranes• Forklifts

• Jib Cranes/ Pick N Carry Cranes

• Concrete Batching Plants• Transit Mixers

• Self Loading Transit Mixers

• Telehandlers• Hydraulic Mobile Cranes

• Crawler Cranes

• Tandem Rollers

• Soil Compactors

• Asphalt Pavers

• Backhoe Loaders• Wheeled Loaders

• Excavators

• Skid Steer Loaders

Major Clients

* The Logos shown here are the respective trademarks of these companies and they have been indicated here only for representation purposes


Our Software Capabilities

Languages

• MathCAD

** Software Licences deployed by client for our onsite teams


IT & Other

• C & C++

• JAVA Core/Advance

• PHP

• Asp.net (MVC)

• Android

• Web Designing

ManagementSoftware

• MS Project

• Primavera

ElectricalEngineering

CAD• AutoCAD

• Solar Engineering

CivilEngineering

CAD• AutoCAD

MechanicalEngineering

CAD• Pro-Engineer

• CATIA V5**

• Solidedge**

• SolidWorks**

• Inventor**

• AutoCAD

• ANSYS

TecSo : System Integration Plan

ISO 9001:2008

ISO 27001


• Information Security Management System(ISMS)

• Network Security, IT Compliance

• System Integration Work Started from 1st

April 2014 and expected to be completed by31th March 2015

• ISMS Certification – targeted to achieve by31th March 2015

• Quality System Implementation & Compliance

• Achieved TUV NORD For System Design,Implementation & Integration

• ISO 9001:2008 TUV NORD Certification

Product Engineering Approach

Engineering

solving

delivery


Integrating design [definition – analysis – development – validation]

Supplier development

PDBdevelopment

Attributedevelopment

Attributemanagement

QFDdevelopment

System development

System design

Type approval

Budget definition

Concept review

System benchmarking

Problem solving

Marketidentification CAE review

FMEAsupport

Turn-key

Benchmarking/ targets Product Styling

Design reviews

Test plan development

ProblemResearch programmes

R&D Concept Development Design Validation Manufacture

Off High Way VehiclesRoad Buildings

Concrete Equipments


Product Styling - Tractors


Product Styling – Backhoe Loader


Backhoe Loader

PRODUCT WEIGHT REDUCTION

Target

10% cost reduction of backhoe loader (BHL) versus

the current model

Improved performance

Timeline

08 months

Project Scope

New structural components definition and design

Kinematics and force analysis

3D modeling

Components manufacturing process simplification and

definition

Cost analysis component and definition

FEA for loader, backhoe, frame, canopy, stabilizer arm

2D manufacturing drawings

Bill of Materials (B.O.M.)

Software used : Pro/E, Ansys


Tandem Roller and Soil Compactor

PRODUCT RE-DESIGN

Target

Re-Designing of 4 Ton and 9 Ton Tandem Roller

machines & 12T Soil Compactor

Timeline

12Months

Project Scope

Design and development of all sub-systems like Drum,

Exciter system, Canopy, Hydraulics System etc. to make

it ‘Best In Class’

2D drawings and modeling in 3D

Model analysis with design optimization, FEM,, stress

and force analysis

Prototype development support

Software used : Pro/E , Ansys


8T,9T & 20T Excavator

PRODUCT DESIGN

Target

Design of 08,09 & 20Ton Excavator

Improved performance

Timeline

12 months

Project Scope

New structural components definition and design


Components manufacturing process simplification and

definition

Cost analysis component and definition

FEA for loader, backhoe, frame, canopy, stabilizer arm

2D manufacturing drawings, BOM & Costing



9T Excavator


20T Excavator


Telehandler

PRODUCT RE-DESIGN

Target

Development of 17m THL model with boom

redesign for better reach and stability

Timeline

04 months

Project Scope

New structural components definition & design

Kinematics & Force Analysis

Reach diagram and 3D Modeling

Manufacturing process simplification & definition

Cost analysis component & definition

FEA for telescopic arm, frame, cab, stabilizer arm

etc.

2D mfg. drawings with BOM.

Software used : Creo , Ansys


Industrial Loader

PRODUCT DESIGN

Target

Full design of 2 new industrial loader models to

complement existing product line.

New technical specifications to expand product target

customer pool and Reduce production costs

Timeline

08 months

Project Scope

Structural components definition and design


Sheet metal definition and design

Lay-out definition and design

FEA for arms, upper frame, lower frame, cab lifting

system

Kinematics study

2D manufacturing drawings and B.O.M.

Software used : Solid Edge


Hydraulic Mobile Crane

PRODUCT DESIGN

Target

Definition of complete load diagrams of three

machines

FEA and design (weight) optimization of the entire

arms, upper frame, lower frame, outriggers

Timeline

3.5 months

Project Scope

Kinematics, force strength and stability analysis of

three cranes

3D modeling optimization

FEA of the entire arms, upper frame, lower frame,

outriggers



FOPS

Falling Object Protecting structure (FOPS)

Target

Design validation & optimization of vehicle cabin

(Protecting structure) to protect driver from falling

object.

Timeline

2-3 months

Project Scope

3D model development

Kinematic calculations of loading conditions asdefined by design Code

Interpretation of results using explicit dynamics module in ansys

Structural changes based on FEA results.

Re-analysis for adequacy check the strength of

protecting structure to obtain safety of driver.

Design validation documentation



Mobile Concrete Batching Plant

PRODUCT DESIGN

Target

Design of 25CBM Mobile Concrete Batching Plant

Timeline

2-3 months

Project Scope

Concept / Layout Development

Design Calculations

3D Design & Detail Engineering

Supplier Finalization

Design FMEA



Vendor Support for First Prototype



30 CMPH CONCRETE BATCHING PLANT

PRODUCT DESIGN

Target

Design and Development of 30Cum/hr Concrete

Batching Plant

Timeline

04 months

Project Scope

Design and development of the plant and all sub-

systems.

Detailed design Calculations

Model analysis with design optimization, FEM,

kinematics, stress and force analysis.

Modeling in 3D

2D drawings of all the components

Support for brought out items



6 CBM Mobile Concrete Mixer

PRODUCT DESIGN

Target

Design of 6 cubic meter Transit Concrete mixer

Timeline

02 months

Project Scope

Design and Development of the following components

••

•

•

•

•

•

ChassisDrum with Fins Charging/Discharging Hopper Gearbox MountingEngine Mounting FrameRoller Mounting BracketWater Tank

FEA of Chassis and Gearbox Mounting

BOM Generation & Costing Support



2CBM Self Loading Transit Mixer

PRODUCT DESIGN

Target

Design of 2CBM Self loading transit mixer

Timeline

4-6 months

Project Scope

Concept Development

Design Calculations

Hydraulic System Design

3D Design & Detail Engineering of the entire machine

Supplier Selection

FEA for structural components in order to check design

adequacy





Tractor 120 Hp – 4 Wheel Steering Complete New Design


Tractor 120 Hp – 4 Wheel Steering CAB


Agricultural attachment for tractor like: Shredders, Hydraulic forklift, Grass Cutter


60HP Tractor attachment

PRODUCT DESIGN

Target

Design of Backhoe & Loader attachment for a 60HP

Tractor

Timeline

3-4 months

Project Scope

Concept Development

Kinematic Synthesis

Hydraulic System Design

Design Calculations

3D Design & Detail Engineering

Supplier Selection

FEA for structural components in order to check design

adequacy





Backhoe Loader

OFFSET BOOM DESIGN

Target

Design a new offset boom keeping the same kinematic

points with respect to frame and dipper

Maintain or reduce weight

Timeline

8 weeks

Project Scope

Design definition

Current Backhoe kinematic analysis

Kinematics and Force analysis of new offset boom

3D modeling

FEA

2D Mfg Drawings



Backhoe Loader


Wheeled Loader

PRODUCT RE-DESIGN

Target

Design optimization and FEA

Wheel loader frame

Loader bucket

Timeline

03 Months

Project Scope

Design definition

& FEA

Current wheel loader kinematics analysis

Kinematics and force analysis of the Frame, Loader

Bucket and Boom



28

Backhoe Loader

FIELD VALIDATION–STRAIN GAUGINGTarget

To conduct the Strain Gauging testing on the Backhoe

loader based on FEA results

Timeline

06-08 weeks

Project Scope

Finite Element Analysis for all structural components

Development of 3D GeometryLoad Case DefinitionFEA Analysis

Stress-Strain Plots for identification of strain gauge location

Field

Strain GaugingSelection of gauges – Rosette & LinearData Logger CalibrationAdhesion of gauges at the identified locationsPractical test conditionsTest Result measurement & analysis

Comparative study between Field and Virtual Analysis– estimating fatigue and failure root causes


Field structure validation

Structure validation using FEA and field work(strain gauging)Target

St ruc tu re ana l y ze i n a c tua l ope ra t i ng

cond i t i on and des ign ope ra t i ng cond i t i on

Timeline

1 -2 months

Project Scope

3D mode l s imp l i f i c a t i o n

ca l cu l a t i ons o f l o ad ing cond i t i ons a s de f i ned by des ign code

Obse rve s t r uc tu ra l ana l y s i s changes based on FEA r e su l t s .

Obse rve s t r uc tu ra l change based on s t ra in gauge f i e l d t e s t .

Co- re l a te the bo th r e su l t and i n te rp re t de s i gn s t r eng th .

Des ign va l i da t i on documenta t i on

Software used : P ro /E , Ansys



Instrument used : S t ra in gauge , Da ta co l l e c to r



Instrument used : S t ra in gauge , Da ta co l l e c to r, o the r m i s ce l l aneous f o r c i r cu i t .


10-12 CBM/Hr Reversible Mixer

VALUE ENGG AND OPTIMIZATION

Target

Value engineering & cost optimization of 10-12 cum/hr

Reversible Drum mixer

Timeline

02 months

Project Scope

Value Engineering of all components

••

•

Reverse Engg of all the components of m/c .Prepare 3D model of whole m/c

Design changes to optimize weight and hence cost.FEA of structural component to validate DesignPrepare 2D drawingsDetailed BOM (Bill Of Material) & costingSupport

••

•



450T EOT Crane

DESIGN VALIDATION

Target

Design validation of Main Girder & Lifting Beam

fabrication assemblies of a 450T Ladle crane

Timeline

4 weeks

Project Scope

Design validation for loading conditions as defined by

Design Code

Interpretation of results & comparison with theoretical

design calculations

Check for possibility of weight optimization




20T Gantry Crane

WEIGHT REDUCTION

Target

Design validation & optimization of 20T Gantry crane to

achieve 10% weight reduction

Timeline

3 weeks

Project Scope

3D model development

Design validation for loading conditions as defined by

Design Code

Interpretation of results

Weight reduction & structural changes based on FEA

results. Re-analysis for strength adequacy check

Deriving structural design to obtain 10% weight

reduction in each structural assembly




RTG Crane

DESIGN APPRAISAL AS PER FEM CODE

Validating Authority

Bureau Veritas India Ltd.

Target

Theoretical Design Verification of RTG Crane as per

FEM (Federation European De La Manutention)

standards.

Timeline

2 Weeks

Project Scope

Detailed calculations of loads & Moments for

Side BeamsTop Beams Columns Bogie Beams TrolleyCabWheels

••

•

•

•

•

•


33

Container Tilting Mechanism

PRODUCT DESIGN & DEVELOPMENT

Target

Concept Development, Designing & Manufacturing of

Hydraulically operated Container Tilting Mechanism for

20 & 40 feet standard containers

Timeline

03 months

Project Scope

Concept Development &3D Modeling

Design Calculations for identified load cases

FE Analysis of the main structural parts

2D Manufacturing Drawings

BOM Release

Prototype Development & Testing and Supply

Software used :

Pro/E , Ansys


Jigs & Fixtures

PRODUCT DESIGN

Target

Complete jig design for three

from 3 to 5 tons

Mini-excavator models

Reduce the sub-assembly and assembly cycles of the

products

Guarantee a repeatable production process

High quality level through design

Timeline

12 Weeks

Project Scope

Sub-assembly and Assembly cycles definition

3D study

Final jig design


B.O.M. for lower frame, upper frame and blade



Other Fixtures For Cabin Panels


Other Fixtures Design


Measuring Engineering Performance

DESIGN TO COST(DTC) ANALYSIS

DESIGN FORMANUFACTURING

(DFM)DRAWING QUALITY

PROCESS FAILUREMODE & EFFECTIVEANALYSIS (FMEA)

PROJECT DELIVERY &TIMELY COMPLETION


Thank you for your kind attention

You may reach us at +91 98985 [email protected]

or at

www.tecsoglobal.com


mailto:[email protected]

http://www.tecsoglobal.com

TecSo Global Corporate Profile

Documents

Transcript of TecSo Global Corporate Profile