Technology and Resources - Cégep Édouard-Montpetit · Equipments •Advanced machining process :...

Centre technologique en aérospatialeTechnology and Resources

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MORE THAN 70 M$ OF

EQUIPMENTSShared with

ÉNA (École nationale d’aérotechnique)

L’École Polytechnique de Montreal

Centre technologique en aérospatiale

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Equipments…Equipments


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Testing/Experimental Facilities: (*In place; **Starting-up; ***Future possibility)

Equipments• FEA, CAD/CAM, calibration softwares and capacities :

•* Catia v5•* HyperWorks- Altair (FEA)•* ANSYS (FEA)•* MATLAB (Advanced calculation software)•* ESPRIT (CAM)•* Vericut and Optipath (Machining simulation)•* IMSpost (Postprocessor)•* CutPro (Modal analysis)•** RobotMaster (A classroom of 6 people will also be available for training purposes)•** MasterCAM (CAM)•** MACHpro (Machining process optimisation)

CTA can act as BETA tester for any software to be analysed or to be benchmarked


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Equipments •Advanced machining process :

• Advanced robotic manufacturing cell :

• **1x 500 kg payload Kuka robot KR 500-2MT mounted on a 13 ft linear rail

• **1x HSD Mechatronic ES 789 machine spindle Max. Speed : 24000 RPM• **1x 400 kg payload Kuka two-axis positionner• **1x 6 ft x 8 ft mounting table for big parts• ***Second Kuka robot for dual robotic machining, handling, shot peening, riveting or other process applicable to the aerospace industry. Technologies like Orbital drilling has been analysed and may be introduced in the next years.

The cell is planned to process for any soft material machining (metal and composites).


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• High speed machining cell : •*1x Huron K2X 8 Five, (5 axis), 24 000 RPM, Siemens 840D control•* Probe OMP400•* NC3 tool setter•* 1x vacuum system for composite machining•* Shrink fit from RegoFix•* Balancing machine•* Kistler Dynamometer (9255B)•** Many environmental sensors ( noise, vibration, temperature, ambient pressure)•** 1x microlubrication system

•*** Possible automated inspection and part manipulation or to continue developing the CLOSE DOOR MACHING objective

The cell is planned to process for any soft material machining (metal and composites).


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• Hard material milling machining cell : •*1x Makino a81M-5XR, (5 axis), Fanuc 31i, 8000 RPM, High torque (Over 1000 Nm)•* Probe RMP600•* NC4 tool setter•* Pallet changer 4 axis and 5 axis•* Shrink fit from RegoFix•* Balancing machine•* Kistler Dynamometer (9255B)

•*** Possible automated inspection and part manipulation or to continue developing the CLOSE DOOR MACHING objective


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• Mill-Turn machining cell : •*1x Mori Seiki NT4200/1500SZ, MSX711 IV, 12000/5000 RPM•* 2x 8’’ chucks•Maximum swing of workpiece capacity: 28.7”•* Probe system OMP60M•* Tool setter•* Kistler Dynamometer•** 1x ABB IRB 140 robot , 6 kg payload for manipulation and inspection•*** Possible automated inspection and part manipulation or to continue developing the CLOSE DOOR MACHING objective


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Equipments • Prototyping cells :

•Few labs available for prototyping : •* 1x Lectra Vector 2500 automated fabric cutting machine•* 1x Small factory laboratory in ÉNA (CNC milling, CNC lathe, manual ID-OD

grinder, manual lathe and press drill, manual CMM and inspection lab)•* 1x Laboratory for metal working in ÉNA (manually operated: milling, lathe,

surface grinder & universal ID-OD grinder)•* 5x Sheet metal laboratories in ÉNA with equipment (CNC shears,

English wheel, CNC press brake, forming machine, Pullmax AB, etc.)•* 1x Composite laboratory in ÉNA (oven 4’ x 5’ x 6’ with vacuum,

sanding table, composite and plastic hand tools, mixing cell, etc.)•* 1x Welding laboratory in ÉNA (TIG, MIG, plasma cutting, Arc welding etc.)•* 1x NDT laboratory in ÉNA (ultrasonic, eddy current, magnetic-particle inspection,

fluorescent penetrant)•** 1x Rapid prototyping ABS in ÉNA 6’’ x 6’’ x 9’’


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Equipments• Advanced composites facilities : In general out of the autoclave capacities

• LFIC laboratory – Laboratoire de fabrication industrielle des composites:This laboratory is operate in partnership with the École polytechnique of Montréal

•* 1x Lectra Vector 2500 automated fabric cutting machine (1,8 m wide conveyor, wet and dry fabric cutting capability)

•* 1x UV curing system fully automated 16’x6’x6’ •* 1x Industrial convection oven with controller 8’x8’x8’, max. 500°F•* 1x Eagle press, 400 T, 10’x 8’ platens, with spray booth, temperature control

units, tilt table and movable platens•* 1x Bi-components epoxy injection system•* 1x Megaject RTM injection machine for polyester and vinylester•* 1x 30 HP vacuum pump with final absolute vacuum pressure of 15 Torr•* 2x Spray booths, 3 m x2.1 m x 2.1 m walk-in and 1.8 m x 1.2 m x 1.2 m•* 1x Cannon polyurethane injection system, up to 2.8 kg/s of resin injected, 3

mixing heads linked to the Eagle press•* 1x Mold closing system, 3’ x 3’, 400°F max., 100 000 lbs. max.•* 1x Mold closing system, 5’ x 5’, 400°F max., 150 000 lbs. max.•** 1x 5000cc Radius Engineering injection piston (180C, 500cc/min, 27.2bar)•* 1x Vacuum pump with final vacuum of 0.01 Torr•** 1x Heating system for the Eagle press


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Equipments • Testing facilities :

•“ 1x PosiTector 6000 Series (Coating Thickness Gages for All Metal Substrates)•* 1x Instron (In ÉNA : mechanical testing machine)•* 3x Rockwell hardness testing machine •* 1x Charpy impact test machine•* 2x Microscopes for metallography•* 3x Test cell for aircraft engines

(1x PT6A-28 / 1x Continental O200A / 1x Lycoming IO-540)•* 2x Small sections wind tunnel ( 1x subsonic / 1x supersonic)


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Equipments • Advanced metrology facilities :

• Softwares :

•* PASCMM advanced CMM programming software•** Innovmetric reverse engineering and automated inspection •** Mitutoyo Measurlink suite (Process analyse, gage tracking, R & R)•** VerisurfX elements (software from Creaform, for basic analysis)•** Labview professional suite•** Visual studio Pro


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• CMM cells :

•* 1x Mitutoyo Bright A-504 CMM in ÉNA with PH10T with basic equipment, capacity 20’’ x 16’’ x 16’’

•* 1x Mitutoyo BHN-305 CMM in ÉNA with PH10T with basic equipment, capacity 20’’ x 16’’ x 8’’

•** 1x Mitutoyo CRYSTA (53’’x 118’’x 39’’), with special balancing for adding weight up to 6 kg on Z axis, for installing laser scanner and other emerging technologies, SP25 scanning head, rotary table MRT-320 and PH10MQ

•** 1x Renishaw REVO head with scanning speed, up to 500 mm/min and accessories

One of our specialists is an actual official CMM trainer for PWC and has written a book on Mitutoyo Cosmos operation.


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• Robotic metrology and NDT cells :

•** 1x ABB IRB 4600 robot mounted on a 13 ft linear rail•**1x LUIS (Laser Ultrasonic Inspection System) with tapping system and special probing

capacities for small and difficult access to parts•** 1x SHEAROGRAPHY DANTEC system (vacuum, thermal and vibration stress)•** 1x THERMOGRAPHY system (lock-in, flash, linear)•** 1x Mitutoyo laser scanner can be use with CMM, CNC and robots•** 1x Graphtec data analyser with some detectors ( noise, vibration, temperature,

absolute pressure) •** 1x ABB IRB 140 robot , 6 kg payload for manipulation and inspection


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• Other metrology equipments:

•* Ball bar QC10 and other calibration capacities•* Interferometer, Laser XL80 •** 1x Creaform CTRACK 780 and METRASCAN system for fast and flexible general

metrology and inspections•** 1x Théus Formtracer for profile and roughness measurements•** Brown & Sharpe, measuring stand for ring gauges, pin gauges etc.•** 1 x Mitutoyo LH-600D linear height with accessories•*** 1x IGPS Nikon system for precision assembly of parts or referencing parts in

volumetric relations•for manipulation and inspection


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Equipments • Advanced Avionics facilities :

• Avionic systems Halt & Hass testing:

•* Aircraft avionic certified technicians-teachers in place•** 1x Qualmark Typhoon 3.0V Halt/Hass testing system : Environmental high-low

temperature and vibration testing•** Antistatic test lab

• Avionic systems certification and other materials applicable

•** 1x Sand & Dust certification system : Environmental Sand & Dust storm testing(MIL–STD-810G Method 510.5 and RTCA/DO-160F)

Other sections of the tests to be done with partners


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Equipments • Large scale laboratory : Floor space available = 5000 sq.ft

• Services available :• 600 VAC, 240 VAC and 110 VAC power sources available• Wireless Internet and local network connection• Water cooled chiller (122 000 BTUH@105oF cond. 45oF), Vacuum system (15 Torr) and Compressed air (90-100 psi) •Overhead crane ( 2 x 2500 kg )

The large scale flexible laboratory is a multipurpose lab designed to be easily adapted to amaximum of any aerospace applications like: communication, manufacturing, maintenance, tests,audits or other activities.

It can be used for projects like : • Airplanes or Helicopters : Assembly, disassembly, adaptation, maintenance, tests.... (maximum size aircraft equivalent to a Bombardier Challenger 605)

• Manufacturing process : Audit, test bench, development (robotic, jigs, fixturing ...)• Certification / Bench test : Development, validation, documentation, ....• Demonstration of a large scale technology or process • Large scale training class or major event room• Pre-production setup and methods development

NB: ÉNA has over 32 aircrafts and 4 hangars that may be also helpfull when needed.


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Equipments •Advanced Communication facilities :

• Telepresence & multimedia conference technologies:

• ** Many transportable telepresence and multimedia facilities• 1x heavy duty fast fold wide screen for back or front projection

(Picture area : 9’x16’)• 1x 6000 lumens projector• 1x 21 input video selector• 1x Special support for video projection• 1x Ebeam interactive whiteboard with accessories• 1x Mobile telepresence system with accessories

•** 3x Telepresence and multimedia meeting rooms:• 1x Small meeting room (F160) : capacity 14 visitors• 1x Medium size meeting room (F20) with a capacity of:

a) 45 visitors(round table config.)b) 80 visitors(conference config.)

• 1x Large scale event room (F30) : Occasionally available for large events (80 – 300 visitors) “For this room the transportable technologies will be necessary”

•** All precedent cases are equipped with Smart board capacity•** All precedent cases can record and be linked with a total of 12 different sites in the world at the same time and

provide access to peoples who just have a small computer and a HD camera.•*** Link with a full immersion and telemanipulation systems of our partners


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Equipments

Areas of Expertise (# of resources)

Composite manufacturing (10)

Metrology and inspection (6)

Avionic (1)

Robotic (3)

NC machining (5)

Virtual communication(1)

Rapid Prototyping (1)

Prototyping (3)

Probing and calibration (3)

Aircraft maintenance (1)

Bench test design and development (3)

Tool design and manufacturing (3)

FEA / CAD-CAM / simulation (5)

New Capabilities (Recent or Planned)*

Large scale multifonctions laboratory (5 000 sq.ft)

Advanced virtual communication facilities (Mobile/fixed

facilities with many Telepresence & Multimedia features)

Dual or single Robot machining cell for soft materials

Dual or single Robot inspection cell

LFIC : Out-of-autoclave composite manufacturing

Advanced NC machining and programming (High

Speed / Hard Material Milling / Turn Milling)

Large scale CMM with Revo Head and metrology

equipments (contracer, roughness finish, etc.)

NDT Systems : Shearography, Thermography, LUIS –

Ultrasound laser tapping system

Avionic developments and Certification system

(Sand & Dust, Halt & Hass)

5555, Place de la Savane SAINT-HUBERT (QC) J3Y 8Y9 Canada

Tél. : (1) 450 678 2001 x 4553 Fax : (1) 450 678 1702

[email protected] www.aerospatiale.org


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Technology and Resources - Cégep Édouard-Montpetit · Equipments •Advanced machining process :...

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