TECHNOLOGICAL DRIVERS & OPERATIONAL WINDOW OF AN … Meeting... · Armor material Material...

TECHNOLOGICAL DRIVERS & OPERATIONAL WINDOW OF AN ACTIVELY COOLED DIVERTOR

SEPTEMBER 2015

First IAEA Technical Meeting on Divertor Concepts | Mehdi Firdaouss

| PAGE 1CEA | 10 AVRIL 2012

OUTLINE

Introduction Physics requirements General material requirements

Present water cooled divertor Water cooled divertor concepts Limits of the main concept Integration issues Industrialization issues

Summary

IAEA TM DIVERTOR CONCEPTS | SEPTEMBER 2015 | PAGE 2

ITER-GRADE DIVERTOR: TECHNOLOGICAL REQUIREMENTS COME FROM PLASMA PHYSICS


Main role of the divertor is to sustain power coming from the plasma: Steady state: 10MW/m² Slow transient: 20MW/M² ELMS/disruptions

Other requirements come also from this interaction with the plasma Sputtering cause by particles impact Misalignment due to low incidence angle

These requirements coming from the plasma physics have a direct effect on the divertor concepts

Thermal properties

Erosion sensitivity & thicknessMachinability

MATERIAL REQUIREMENTS FOR ACTIVELY COOLED ITER-GRADE DIVERTOR


No single material can endorse the three roles -> need for an assembly

Armor materialMaterial properties• high melting temperature • good bonding

characteristics• high thermal conductivity• resilience to thermal shock • machinability

Vacuum and plasma compatibility• low tritium retention• low chemical and

sputtering erosion• low hydrogen

embrittlement• low affinity to hydrogen /

oxygen• low plasma perturbation

Heat sink materialMaterial properties• compatibility with water

cooling• low corrosion• high thermal conductivity• low electric conductivity• good bonding

characteristics

Structural materialMaterial properties• high mechanical properties• low electric conductivity• availability

EXAMPLE OF THE HEAT SINK MATERIAL REQUIREMENTS

A simple 1D thermo-mechanical model is used to sort different material heat removal capability


Li-Puma et al., Fus. Eng. Des. 88 (2013) 1836-1843

* heat removal capability = heat flux density * thickness

Operating temperatures ranges also indicated for Cu alloys and Eurofer Lower limit is the DBTT of the material Max limit is strength loss due to thermal softening, overaging and irradiation creep (in

particular for CuCrZr) Temperature of the coolant has also to be limited to keep margin to the critical heat flux

WATER COOLED DIVERTOR CONCEPTS

Best compromise: W as plasma facing material CuCrZr as heat sink material 316L IG as structural material

Three main concepts, showing the trade-off between W thickness and erosion / surface temperature:

Coating W Compatible with any shape of PFC Very sensitive to erosion

Flat tile / EAST Good bonding

Monoblock / ITER / EAST / WEST Minimization of the CuCrZr quantitiy


Technology difficultyPerform

ancesD

esign constrains

THERMAL PERFORMANCE OF THE MONOBLOCK: PRESENT STATUS

Considering the requirements (in particular with 8mm W thickness), the geometry is optimized as its best in terms of manufacturability and thermal lifetime

From the HHF tests on different supplier (from Europe, China, Japan…) 10 MW/m² is achievable At 15MW/m² surface modification without loosing the power

handling capabilities The 20 MW/m² limit is more challenging, as a macro crack (“self-

castellation”) appears for some of the tested monoblocks

However synergistic effects (impact of transients and plasma wall interactions) might decrease these operational limits.

Lower mechanical stress and therefore better thermal lifetime may only come with changing requirements (W thickness) and/or material (cooling tube / compliance layer / W alloy)


W thickness8mm

M. Merola et al., Fus. Eng. Des. 2015

INTEGRATION BRINGS ADDITIONAL CONSTRAINS

The PFC has to be connected to the water cooling circuit an heterogeneous bonding between CuCrZr and Stainless steel has to be done (generally by electron beam welding).


10mm

~0.3mm grainsize

> 1mm grainsize

Specifity of ITER/DEMO: Need of having inspectable welding (including in service) Wide use of remote handling Maintenance will have to be done in a harsh environment

In order to avoid creating leading edges (gaps, grazing incidence angle), assembly tolerances are very strict (±0.3mm in some case), which lead to demanding manufacturing tolerances ( down to ±0.1mm )

TPL of Tore SupraFlat-Tile concept with CFC-armoured

Divertor of W7-X Flat-Tile concept with CFC-armoured

622 Fingers, ~13000 tiles 890 Targets , ~18000 tiles

TOWARDS THE INDUSTRIALIZATION: CLOSE LINK WITH INDUSTRY REQUIRED


Examples of a manufacturing of water cooled PFC

Series Expected Realized Modification

TPL 6 batches / 4 years 6 batches / 5 years Acceptance criteriarelaxed after 3 batches

Divertor W7-X 6 batches / 4 years Pre-series 60 fingers / 4 years6 batches / 5 years

Re-validation of the process

For divertor manufacturing, technological difficulty is associated with a small market. Industrial involvement is required. Coming from past experience, a close work with Industry is required to improve this involvement and decrease the risks of delay / failure.

WEST: A PROJECT IN SUPPORT TO THE ITER DIVERTOR


ITER DivertorTechnology

WEST vs ITER

Monoblockgeometry and shape Identical

Assembling technology Identical

Thermal hydraulic conditions Identical

Test of scale 1 target (~14% monoblockstotal ) in a tokamak with relevant heat loads under plasma conditions.Test the industrialization capabilities of several supplier, in close link with the DAs in charge of procuring the ITER divertor targets (EU, Japan).WEST will benefit to both industrial and DA toward the success of ITER

More than 1E5 individual monoblocks to be manufactured and assembled (rejection rates of the process around 5% as of now)

Testing 100% of the PFC has a strong impact on cost and delay

DEVELOPMENT OF QUALIFICATION AND CONTROL FACILITIES


M. Missirlian et al., proceedings of ISFNT-12

Optimization of the qualification tests and reception controls to be used is required US tests for bonding inspection Hot He leak test HHF test Non destructive thermal tests

A consequence to this approach is the need to have access to repairing process

SUMMARY


ITER-grade divertor requirements can be reached with the W monoblock concept in its present prototype state with a good level of thermal performance

However, challenging issues remains on several aspects: Integration of the individual components Large scale industrialization

From the past experience, it is necessary to work in close link with Industry to optimize the manufacturing process as well as the test and control processes.

The operational window of the ITER-grade divertor is well qualified at lab-scale, and only few optimization can be expected. DEMO will bring additional constraints mainly due to nuclear environment. The use of an ITER-grade Cu-W monoblock at the same operational windows seems very challenging.


SPARE SLIDES

OPERATING TEMPERATURE RANGE – DEMO AND BEYOND

CEA | SEPTEMBER 2015 | PAGE 14

S.J. Zinkle & J.T. Busby, Mater. Today 12 (2009) 12-19

KNOWLEDGE DATABASE REQUIREMENT – DEMO AND BEYOND


Data base need <20 dpa ~50 dpa >100 dpa

Mater

ials

RAFM

FM-O

DSW Si

CBe Li

cera

mic

RAFM

FM-O

DSW Si

CBe Li

cera

mic

RAFM

FM-O

DSW Si

CBe Li

cera

mic

Irradiation effectsHardening/EmbrittlementPhase stabilitiesCreep & fatigueVolumetric swellingHigh T He & H effects

Adv. DEMO2nd DEMO Blanket1st DEMO Blanket

Adequate knowledge base existsPartial knowledge base existsNo knowledge base

Note: He levels are only for FM steels

Complimentary: R. Kurtz, PNNLA. Möslang, KIT

EFFECTS ON MATERIAL UNDER NEUTRON IRRADIATION – DEMO AND BEYOND


Neutron irradiation affecting Consequences on plasma-material interaction

Thermal conductivity Temperature operation window, less tolerance to transient heat loads, erosion yield

Chemical composition (transmutation) Hydrogen retention, thermal conductivity indirectly

Interstitials, vacancies, dislocations, voids Hydrogen retention

Swelling and irradiation creep at intermediate temperatures

Tolerance in PFC alignment will become larger, hence power handling capability lower

Loss of high-temperature creep strength Reduced temperature operation window

Ductile to Brittle Transition Temperature Reduced temperature operation window

He, H embrittlement Erosion and dust production will be enhanced

Under neutron irradiation, the temperature operation window will reduce, retention and erosion will increase

CU ALLOYS UNDER NEUTRONS – DEMO AND BEYOND

Neutron irradiation causes hardening andloss of elongation

Other properties also degrades quickly withneutrons, although stabilization seems toappear at ~10dpa

It could be replaced by a RAFM steel, likeEurofer, with a strong impact on theacceptable temperature range and also themaximal heat flux (<10MW/m²).


M. Li et al., J. Nucl. Mater. 393 (2009) 36

DSMIRFMService

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| PAGE 18

CEA | 10 AVRIL 2012

TECHNOLOGICAL DRIVERS & OPERATIONAL WINDOW OF AN … Meeting... · Armor material Material...

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