TECHNO MODULE · 2018-07-21 · Also we recommend you check out the Elsteel constructors manual....

www.elsteel.com The best technical solution at the best possible price

HOW TO BUILD TECHNO MODULE

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Lets take you through how to effi ciently build a Techno Module panel board!

We've kept it easy and stuck with the basics and a few tips and tricks, as well as a selection of Cu connections with the major circuit breaker brands.

These are only the basic steps. For more detailed guidance, please set up a training session with your supplier of Techno Module.

Also we recommend you check out the Elsteel constructors manual.

We've already attached the screws and brackets in as many parts as possible to its easy for you to unpack and assemble.

If you keep all the parts and your tools ready at hand before you start,it'll be quick and easy!

Have fun!

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13Latest version available at: www.elsteel.com

CONTENTS PAGES

1. How to build basic Techno Module / Techno Module Light frame 03 - 16 2. How to transport and install the Techno Module panel 17 - 20 3. How to build main busbar system 21 - 32 4. How to arrange Techno Module Light panel with different breaker types 33 - 36 5. How to build the arc containment of the panel 37 - 40

6. How to assemble Interlock mechanism of the Plug & Power fully withdrawable unit 41 - 42

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HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

1

3

2

4

Blanking Plug

Hexagon socket counter sunk screwM8x16 - 10Nm

Hexagon socket counter sunk screw M8x16 - 10Nm

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Latest version available at: www.elsteel.com

5

6

7

- Reinforced plinth with Strengthening Bracket.

Adjustable

Hexagon socket counter sunk screwM8x16 - 10Nm

800

2200

Note : Please refer page no.19 for Floor Mounting.

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HEAVY DUTY PLINTH

Blanking plug

Allen boltM6x12 - 8Nm

Fixed support

Adjustable support(If necessary)

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Allen boltM8x20 - 10Nm

BRS 50

Clamping angle200 200

200 200

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M6

M6

Allen bolt M8x25 - 10Nm

8

9

10

11

Tip !It`s easier to align the holes, if you do the assembly on a work top.

- This is how the top and bottom frames must look.

x 2 nos

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1514

13

Allen bolt M8x20 - 10Nm

- Place the base on the fl oor and fi x the top frame to the corner bars

10Nm

12

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1:


CROSS BAR

Modular mark every 200mm

Knock off seal before internal assembly

- The cross bars can be assembled inside the panel in all directions.

10Nm

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FIXING- Fix hinges, cam receivers and fi xing brackets for the doors and covers. All parts are packed with the doors and covers. Doors can be fi tted hinged left or right. All cover fi xings and door hinges should be fi tted during the basic build process, to ensure these fi xing positions are not used when fi tting other internal components.

- All the M6 bolts in the system must be tightened to 10Nm.

Covers

Doors

- See the constructors manual for other type locks.

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SIZE (W×H) NUMBER OF CAM RECEIVERS X Y1 Y2 Y3 Y5

200 × 200 1 - 100 - - 95 200 × 400 2 - 200 - - 95 200 × 600 2 - 400 - - 95 200 × 800 3 - 300 - 300 95 200 × 1000 3 - 400 - 400 95 200 × 1200 3 - 500 - 500 95 200 × 1400 3 - 600 - 600 95 200 × 1600 4 - 400 600 400 95 200 × 1800 4 - 500 600 500 95 200 × 2000 4 - 600 600 600 95 200 × 2200 4 - 700 600 700 95 400 × 200 1 - 100 - - 95 400 × 300 1 - 100 - - 145 400 × 400 2 - 200 - - 95 400 × 600 2 - 400 - - 95 400 × 800 3 - 300 - 300 95 400 × 1000 3 - 400 - 400 95 400 × 1200 3 - 500 - 500 95 400 × 1400 3 - 600 - 600 95 400 × 1600 4 - 400 600 400 95 400 × 1800 4 - 500 600 500 95 400 × 2000 4 - 600 600 600 95 400 × 2200 4 - 700 600 700 95 600 × 200 1 - 100 - - 95 600 × 300 1 - 100 - - 145 600 × 400 2 - 200 - - 95 600 × 600 2 - 400 - - 95 600 × 800 3 - 300 - 300 95 600 × 1000 3 - 400 - 400 95 600 × 1200 3 - 500 - 500 95 600 × 1400 3 - 600 - 600 95 600 × 1600 4 - 400 600 400 95 600 × 1800 4 - 500 600 500 95 600 × 2000 4 - 600 600 600 95 600 × 2200 4 - 700 600 700 95 800 × 400 2 - 200 - - 95 800 × 600 2 - 400 - - 95 800 × 800 3 - 300 - 300 95 800 × 1000 3 - 400 - 400 95 800 × 1200 3 - 500 - 500 95 800 × 1400 3 - 600 - 600 95 800 × 1600 4 - 400 600 400 95 800 × 1800 4 - 500 600 500 95 800 × 2000 4 - 600 600 600 95 800 × 2200 4 - 700 600 700 95 1000 × 1000 5 495 400 - 400 95 1000 × 1200 5 495 500 - 500 95 1000 × 1400 5 495 600 - 600 95 1000 × 1600 6 495 400 600 400 95 1000 × 1800 6 495 500 600 600 95 1000 × 2000 6 495 600 600 600 95 1000 × 2200 6 495 700 - 600 95 1200 × 1000 5 595 400 - 400 95 1200 × 1200 5 595 500 - 500 95 1200 × 1400 5 595 600 - 600 95 1200 × 1600 6 595 600 - 400 95 1200 × 1800 6 595 500 - 500 95 1200 × 2000 6 595 600 - 600 95 1200 × 2200 6 595 700 - 700 95

CAM RECEIVER FIXING POSITIONSVERSION 2

X X

Y5

Y1

Y1

Y2

Y2

Y3

Y3

Y5

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SIZE (W×H) NUMBER OF HINGES Y1 Y2 Y3 Y4

200 × 200 2 100 - - 45 200 × 400 2 200 - - 95 200 × 600 2 400 - - 95 200 × 800 3 300 - 300 95 200 × 1000 3 400 - 400 95 200 × 1200 3 500 - 500 95 200 × 1400 3 600 - 600 95 200 × 1600 4 400 600 400 95 200 × 1800 4 500 600 500 95 200 × 2000 4 600 600 600 95 200 × 2200 4 700 600 700 95 400 × 200 2 100 - - 45 400 × 300 2 100 - - 95 400 × 400 2 200 - - 95 400 × 600 2 400 - - 95 400 × 800 3 300 - 300 95 400 × 1000 3 400 - 400 95 400 × 1200 3 500 - 500 95 400 × 1400 3 600 - 600 95 400 × 1600 4 400 600 400 95 400 × 1800 4 500 600 500 95 400 × 2000 4 600 600 600 95 400 × 2200 4 700 600 700 95 600 × 200 2 100 - - 45 600 × 300 2 100 - - 95 600 × 400 2 200 - - 95 600 × 600 2 400 - - 95 600 × 800 3 300 - 300 95 600 × 1000 3 400 - 400 95 600 × 1200 3 500 - 500 95 600 × 1400 3 600 - 600 95 600 × 1600 4 400 600 400 95 600 × 1800 4 500 600 500 95 600 × 2000 4 600 600 600 95 600 × 2200 4 700 600 700 95 800 × 400 2 200 - - 95 800 × 600 2 400 - - 95 800 × 800 3 300 - 300 95 800 × 1000 3 400 - 400 95 800 × 1200 3 500 - 500 95 800 × 1400 3 600 - 600 95 800 × 1600 4 400 600 400 95 800 × 1800 4 500 600 500 95 800 × 2000 4 600 600 600 95 800 × 2200 4 700 600 700 95 1000 × 1000 3 400 - 400 95 1000 × 1200 3 500 - 500 95 1000 × 1400 3 600 - 600 95 1000 × 1600 4 400 600 400 95 1000 × 1800 4 500 600 600 95 1000 × 2000 4 600 600 600 95 1000 × 2200 4 700 - 600 95 1200 × 1000 3 400 - 400 95 1200 × 1200 3 500 - 500 95 1200 × 1400 3 600 - 600 95 1200 × 1600 4 600 - 400 95 1200 × 1800 4 500 - 500 95 1200 × 2000 4 600 - 600 95 1200 × 2200 4 700 - 700 95

HINGES FIXING POSITIONSVERSION 2 Y

4Y

1

Y1

Y2

Y2

Y3

Y3

Y4

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SIZE (W×H) NO. OF SCREWS (X) X1 X2

NO. OF SCREWS (Y) Y1 Y2 Y3

200 × 200 2 125 - 2 125 - -200 × 400 2 125 - 2 325 - -200 × 600 2 125 - 2 525 - -200 × 800 2 125 - 3 375 350 -200 × 1000 2 125 - 4 325 275 325200 × 1200 2 125 - 4 400 325 400200 × 1400 2 125 - 4 450 425 450200 × 1600 2 125 - 4 500 525 500200 × 1800 2 125 - 4 525 675 525200 × 2000 2 125 - 4 600 725 600200 × 2200 2 125 - 4 700 725 700400 × 300 2 325 - 2 225 - -400 × 400 2 325 - 2 325 - -400 × 600 2 325 - 2 525 - -400 × 800 2 325 - 3 375 350 -400 × 1000 2 325 - 4 325 275 325400 × 1200 2 325 - 4 400 325 400400 × 1400 2 325 - 4 450 425 450400 × 1600 2 325 - 4 500 525 500400 × 1800 2 325 - 4 525 675 525400 × 2000 2 325 - 4 600 725 600400 × 2200 2 325 - 4 700 725 700600 × 300 2 525 - 2 225 - -600 × 600 2 525 - 2 525 - -600 × 800 2 525 - 3 375 350 -600 × 1000 2 525 - 4 325 275 325600 × 1200 2 525 - 4 400 325 400600 × 1400 2 525 - 4 450 425 450600 × 1600 2 525 - 4 500 525 500600 × 1800 2 525 - 4 525 675 525600 × 2000 2 525 - 4 600 725 600600 × 2200 2 525 - 4 700 725 700800 × 800 3 375 350 3 375 350 -800 × 1000 3 375 350 4 325 275 325800 × 1200 3 375 350 4 400 325 400800 × 1400 3 375 350 4 450 425 450800 × 1600 3 375 350 4 500 525 500800 × 1800 3 375 350 4 525 675 525800 × 2000 3 375 350 4 600 725 600800 × 2200 3 375 350 4 700 725 700

COVER FIXING POSITIONX1 X2

Y3

Y2

Y1

32.5mm

32.5

mm

32.5mm

32.5

mm

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37.5m

m

Covers with Cable Gland

Quick Gland Plate(QGP)

Quick Gland Plate - Foam(QG)

* Please refer CM8 1:41 & 1:61 for more details of Quick Gland Plates.

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SIZE (W×H) NO. OF SCREWS (X) X1 X2

NO. OF SCREWS (Y) Y1 Y2 Y3 Y4 Y5

200 × 200 2 125 - 2 125 - - - -200 × 400 2 125 - 2 325 - - - -200 × 600 2 125 - 3 275 250 - - -200 × 800 2 125 - 3 375 350 - - -200 × 1000 2 125 - 4 325 275 325 - -200 × 1200 2 125 - 4 400 325 400 - -200 × 1400 2 125 - 6 325 275 125 275 325200 × 1600 2 125 - 6 325 275 325 275 325200 × 1800 2 125 - 6 400 325 275 325 400200 × 2000 2 125 - 6 400 400 325 400 400200 × 2200 2 125 - 6 425 425 425 425 425400 × 400 2 325 - 2 325 - - - -400 × 600 2 325 - 3 275 250 - - -400 × 800 2 325 - 3 375 350 - - -400 × 1000 2 325 - 4 325 275 325 - -400 × 1200 2 325 - 4 400 325 400 - -400 × 1400 2 325 - 6 325 275 125 275 325

400 × 1600 2 325 - 6 325 275 325 275 325

400 × 1800 2 325 - 6 400 325 275 325 400400 × 2000 2 325 - 6 400 400 325 400 400400 × 2200 2 325 - 6 425 425 425 425 425600 × 600 2 525 - 3 275 250 - - -600 × 800 2 525 - 3 375 350 - - -600 × 1000 2 525 - 4 325 275 325 - -600 × 1200 2 525 - 4 400 325 400 - -600 × 1400 2 525 - 6 325 275 125 275 325600 × 1600 2 525 - 6 325 275 325 275 325600 × 1800 2 525 - 6 400 325 275 325 400600 × 2000 2 525 - 6 400 400 325 400 400600 × 2200 2 525 - 6 425 425 425 425 425800 × 800 3 375 350 3 375 350 - - -800 × 1000 3 375 350 4 325 275 325 - -800 × 1200 3 375 350 4 400 325 400 - -800 × 1400 3 375 350 6 325 275 125 275 325800 × 1600 3 375 350 6 325 275 325 275 325800 × 1800 3 375 350 6 400 325 275 325 400800 × 2000 3 375 350 6 400 400 325 400 400800 × 2200 3 375 350 6 425 425 425 425 425

FLAT COVER FIXING POSITIONX1 X2

Y5

Y4

Y3

Y1

Y2

32.5mm

32.5

mm

32.5mm

32.5

mm

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37.5

mm

Flat Covers

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28

HOW TO TRANSPORT AND INSTALL THE TECHNO MODULE PANEL

LIFTING AND MOVING THE PANEL BOARD SECTION

1400kg max.

Min.600

Ø30

Solid steel bar

Panels with busbar system over 1800kgrequire heavy-duty plinth

Overhead hoisting

2m

(Min

imum

)

- Maximum weight 1528kg

- Single transport section

- Remove the MCCB handles and ACB IP cover before lifting.

- Maximum length of one section 2.2m

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JOINING TWO PANELSPanels must be on an even surface.

1 2

3

47Nm

50

50

OR

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2:


SECURING THE PANEL BOARD TO THE FLOORPanels must be on an even surface.

70

70

Detail for drilling

1

2

Ensure all screws, joints, bolts etc. are tightened properly

before installation.Bolt Size Torque Nm

M5 6M6 10M8 24M10 47M12 81

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SECURING THE PANEL BOARD TO THE FLOORPanels must be on an even surface.

CLAMPING ANGLE FOR OUTSIDE PLINTH

Detail for drilling

125

125

30

30

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HOW TO BUILD MAIN BUSBAR SYSTEM

MAIN BUSBAR ARRANGEMENT EXAMPLE

TECHNICAL PROPERTIES

Main Busbar location - Top

Type of main busbar holder - BH/ OMH

Cable entry direction - Bottom

Techno Module panel confi guration

COUPLER INCOMER 2Outgoing units ofbusbar section 1

Outgoing units ofbusbar section 2INCOMER 1

Cable entry direction

Main busbar

Front view Rear view Side view

Incomer 1

PE busbar

* Separation plates, Doors, Covers are not shown

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Main busbar


Coupler

Front viewRear view Side view

Incomer 2

PE busbar


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Main busbar


Incomer 1



Main Busbar location - Bottom

Type of main busbar holder - BH/ OMH

Cable entry direction - Top


INCOMER 1 COUPLER INCOMER 2Outgoing units ofbusbar section 1

Outgoing units ofbusbar section 2

PE busbar


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Main busbar

Coupler

Front view

Front view

Rear view

Rear view

Side view

Side view

Incomer 2

PE busbar


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Main Busbar location - Rear

Type of main busbar holder - MAB/ BH






Main busbar


Incomer 1

PE busbar


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Main busbar


Coupler


Incomer 2

PE busbar


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Incomer 1

PE busbar


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Coupler


Incomer 2

PE busbar


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3:












Incomer 1

PE busbar


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PE busbar


Coupler


Incomer 2

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Incomer 1

PE busbar


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PE busbar


Coupler


Incomer 2

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44

HOW TO ARRANGE TECHNO MODULE LIGHT PANEL WITH DIFFERENT BREAKER TYPES

POSSIBLE TECHNO MODULE LIGHT ARRANGEMENT FOR TYPICAL MCCBUP TO 630A

400

600 4001400

400

Front View

Front View

316

400

384

366

325

93

825

Front View Rear View

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Front View1400

2000

400

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600 400 400

1400

400

316

400

384

366

325

93

Front View

Front View

Front View Front View

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Front View1400

2000

400

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48

HOW TO BUILD THE ARC CONTAINMENT OF THE PANEL

EXAMPLE ARRANGEMENT OF ARC CONTAINMENT DESIGN ACCORDING TO IEC TR 61641

Arc fi lter separation plate


Standard doors & covers

Steel lock for arc containment

Arc fi lter

ARCING CLASS A

Note : Please refer to page no.40 for further details.* Confi guration of panel depends on the panel builder.

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Note : Please refer to page no.40 for further details.

Steel lock for arc containment

2mm doors & covers

Polycarbonate separation plate

Arc fault barrier plates

Rear view

Front view

Front view

* Confi guration of panel depends on the panel builder.

ARCING CLASS C

EXAMPLE ARRANGEMENT OF ARC CONTAINMENT DESIGNACCORDING TO IEC TR 61641

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4:


USING PLUG AND POWER UNITS

Back view

Back viewBack view

Front view

- All doors & covers must be 2mm thickness

Arc fi lterbarrier plate

- Compliance to arcing class C of IEC-TR 61641


Steel lock

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51



ARCING CLASS CRITERIA SPECIAL REQUIREMENTS

LINK TOCM PAGE

A

Tested Parameters

Ue = 415 V

Ip arc = 63 kA

tarc = 100 ms

Correctly secured doors and covers do not open and remain effectively in place and provide a minimum level of protection in accordance with the requirements of IP1X of IEC 60529. Defor-mations are accepted. Some breakage of a limited number of fastenings and hinges is acceptable. The ASSEMBLY does not need to comply with its IP code after the test.

Note 1: The objective of criterion 1 is to minimize the risk of severe injury to persons by impact from doors, covers etc. and ensure a minimum level of protection of persons against accidental contact with hazardous live parts.

Techno Module BasicMetal lock for arc containmentChimney for arc containmentArc fi lterArc fi lter separation plate

Note 4: Applicable for all forms of separation.Note 5: At least one chimney per busbar section/cable chamber

1:75 - 1:78

No parts of the ASSEMBLY are ejected which have a mass of more than 60 g except those which are dislodged and fall between the ASSEMBLY and the indicators.

Note 2: The objective of this criterion is to minimize the risk of severe injury to persons by impact of ejected parts.

Satisfi ed N/A

Arcing does not cause holes to develop in the external parts of the enclosure below 2 m, at the sides declared to be accessible as a result of burning.

Note 3: The objective of this criterion is to minimize the risk of severe injury to persons by direct burning from the arc.

Standard doors and covers1:151:35

The indicators do not ignite (indicators ignited as a result of paint or stickers burning is excluded from this assessment). Satisfi ed N/A

The protective circuit for accessible part of the enclosure is still effective in accordance with IEC 61439-2. Satisfi ed N/A

B

The ASSEMBLY is capable of confi ning the arc to the defi ned area where it was initiated, and there is no propagation of the arc to other areas within the ASSEMBLY. Effects of hot gases and sooting to adjacent units other than the unit under test are accept-able, as long as only cleaning is necessary.

Covered by class C

C

Tested Parameters

Ue = 415 V

Ip arc = 65 kA

tarc = 100 ms

After clearing of the fault or after isolation or disassembly of the affected functional units in the defi ned area, emergency opera-tion of the remaining ASSEMBLY is possible. This is verifi ed by a dielectric test according to IEC 61439-2:2011, 10.9.2, but with a test voltage of 1.5 times the rated operational voltage for 1 min. Bending or bowing of doors and covers of the unit under test and adjacent units is acceptable providing it can be readily restored to a minimum level of protection in accordance with IPXXB of IEC 60529. With the exception of the tested zone as declared by the manufacturer, all other units should remain fully operable both mechanically and electrically and are essentially in the same condition as before the test.

In addition to class A information

2mm doors and coversArc fault barrier plateForm of separation 4b

1:75 - 1:786:20

I ASSEMBLY providing a reduced risk of arcing faults solely by means of arc ignition protected zones.

Holders for insulated busbarsBusbar insulationCovers for busbar connections

Note 6: All conductors to be insulated, exposed conductive parts not allowed.

2:73 - 2:84

CLASSIFICATION WITH REGARD TO THE PROTECTION CHARACTERISTIC ACCORDING TO IEC TR 61641

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52

HOW TO ASSEMBLE INTERLOCK MECHANISM OF THE PLUG & POWER FULLY WITHDRAWABLE UNIT

Parts of the interlock mechanism. Connect the two sheet metal parts using two screws and washers.

Attach the bracket to the interlock rail with screws and washers.

Insert the lock rod into the interlock rail and bend the "fl aps"(top and side fl aps) of the interlock rail.

Insert the breaker rod through the bracket and secure to the breaker. Attach the threaded fl exible arm to the lock rod. The short pin must be inserted in the lock rod.

Attach the tightening block to the breaker rod as shown. The tightening block must align with the threaded fl exible arm.

Side Flap

Top Flap

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53

HOW TO ASSEMBLE INTERLOCK MECHANISM OF THE PLUG & POWER FULLY WITHDRAWABLE UNIT


- There is a very good animation on www.elsteel.com under our login section that shows exactly how to do this if you need more details.

Attach the threaded fl exible arm to the tightening block as shown.Make sure the pin is in the middle of the threaded part of the fl exible arm.

Remove cir-clip of the shorter pin and take out the bended interlock rod. Cut at the mark. Make sure to chamfer (atleast 2mm) the end of the rod.

Put the bended interlock rod back into the interlock rail and secure it with the cir-clip.

Turn the rotary handle to the ON position. Make a mark on the bended interlock rod approximately 5-7mm from the edge.

Now bend the rest of the "lock rod guiding fl aps" (top & side fl aps)as needed for smooth operation of interlock mechanism.

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TECHNO MODULE · 2018-07-21 · Also we recommend you check out the Elsteel constructors manual....

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Transcript of TECHNO MODULE · 2018-07-21 · Also we recommend you check out the Elsteel constructors manual....