Technical specification FLUXUS Cryo Non-invasive flow ...Non-invasive flow measurement of cryogenic...

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Technical specification FLUXUS ® Cryo TSFLUXUS_CYO_V1-0EN_Leu, 2016-10-06 1 Non-invasive flow measurement of cryogenic liquids FLUXUS Cryo extends the application range of the ultra- sonic clamp-on flow measurement with WaveInjector Cryo to cryogenic temperatures up to -200 °C. The patented mounting fixture thermally separates the ul- trasonic transducers from the hot or cold pipe and at the same time ensures good acoustic contact. Therefore, FLEXIM's standard transducers are suitable for long-term operation even at extremely cold temperatures. Features Non-invasive measurement without contact to the fluid Fluid temperature range: -200...+80 °C Transducers and mounting fixture can be fully integrat- ed into the insulation Bidirectional measurement Paired and factory-calibrated transducers: no zeroizing necessary, excellent zero-point stability High repeatability of measurement results Highly reliable: maintenance-free, no moving or vibrat- ing parts, dual-beam redundant measurement Operationally safe: no gaskets, no leakage points No pipework necessary for installation Applications Flow measurement of: • LNG Liquid ethane Liquid nitrogen Liquid oxygen Other cryogenic fluids Transmitters FLUXUS Cryo Measurement with transducers mounted with WaveInjector Cryo Measurement with transducers mounted with WaveInjector Cryo and with insulation F721 F801 F809

Transcript of Technical specification FLUXUS Cryo Non-invasive flow ...Non-invasive flow measurement of cryogenic...

Page 1: Technical specification FLUXUS Cryo Non-invasive flow ...Non-invasive flow measurement of cryogenic liquids FLUXUS Cryo extends the application range of the ultra-sonic clamp-on flow

Technical specification

FLUXUS® Cryo

TSFLUXUS_CYO_V1-0EN_Leu, 2016-10-06 1

Non-invasive flow measurement of cryogenic liquids

FLUXUS Cryo extends the application range of the ultra-sonic clamp-on flow measurement with WaveInjectorCryo to cryogenic temperatures up to -200 °C.

The patented mounting fixture thermally separates the ul-trasonic transducers from the hot or cold pipe and at thesame time ensures good acoustic contact. Therefore,FLEXIM's standard transducers are suitable for long-termoperation even at extremely cold temperatures.

Features• Non-invasive measurement without contact to the fluid

• Fluid temperature range: -200...+80 °C

• Transducers and mounting fixture can be fully integrat-ed into the insulation

• Bidirectional measurement

• Paired and factory-calibrated transducers: no zeroizing necessary, excellent zero-point stability

• High repeatability of measurement results

• Highly reliable: maintenance-free, no moving or vibrat-ing parts, dual-beam redundant measurement

• Operationally safe: no gaskets, no leakage points

• No pipework necessary for installation

ApplicationsFlow measurement of:

• LNG

• Liquid ethane

• Liquid nitrogen

• Liquid oxygen

• Other cryogenic fluids

Transmitters FLUXUS Cryo

Measurement with transducers mounted with WaveInjector Cryo

Measurement with transducers mounted with WaveInjector Cryo and with insulation

F721

F801

F809

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FLUXUS® CYO Technical specification

Table of contents

TSFLUXUS_CYO_ V1-0EN_Leu, 2016-10-062

Typical measurement setup ........................................................................................................................... 3

Flow transmitter F721 ..................................................................................................................................... 4Technical data................................................................................................................................................... 4Dimensions ....................................................................................................................................................... 72 " pipe mounting kit (optional).......................................................................................................................... 8Terminal assignment......................................................................................................................................... 9

Flow transmitter ............................................................................................................................................ 10Technical data................................................................................................................................................. 10Dimensions ..................................................................................................................................................... 12Wall and 2 " pipe mounting kit......................................................................................................................... 12Terminal assignment....................................................................................................................................... 13

Flow transmitter F809 ................................................................................................................................... 15Technical data................................................................................................................................................. 15Dimensions ..................................................................................................................................................... 18Wall and 2 " pipe mounting kit......................................................................................................................... 18

Transducers................................................................................................................................................... 20Transducer selection....................................................................................................................................... 20Installation recommendation ........................................................................................................................... 20Technical data................................................................................................................................................. 21

Transducer mounting fixture ....................................................................................................................... 24Coupling materials for transducers ................................................................................................................. 25

Connection systems ..................................................................................................................................... 26Transducer cable ............................................................................................................................................ 26

Junction box .................................................................................................................................................. 27Technical data................................................................................................................................................. 27Dimensions ..................................................................................................................................................... 272 " pipe mounting kit (optional)........................................................................................................................ 28Terminal assignment....................................................................................................................................... 28

Transducer heating system (optional) ........................................................................................................ 29Continous operation ........................................................................................................................................ 29Cycle operation ............................................................................................................................................... 29Technical data................................................................................................................................................. 29

Insulation ....................................................................................................................................................... 30

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Technical specification FLUXUS® Cryo

Typical measurement setup

Example of a diagonal arrangement with 2 beams and transducer heating system

transmitter

JB0x JB0x

power supply

transducer heating system

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FLUXUS® Cryo Technical specification

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Flow transmitter F721

Technical data

FLUXUS F721**-NNN*A F721**-NNN*SF721**-A20*S

design standard field device field devicewith stainless steel housing

measurementmeasurement principle transit time difference correlation principle,

automatic NoiseTrek selection for measurements with high gaseous or solid contentflow velocity 0.01...25 m/srepeatability 0.15 % of reading ±0.01 m/sfluid all acoustically conductive liquids with < 10 % gaseous or solid content in volume (transit time difference

principle)temperature compensation corresponding to the recommendations in ANSI/ASME MFC-5.1-2011

accuracy1

with standard calibration ±1.6 % of reading ±0.01 m/swith advanced calibration (optional)

±1.2 % of reading ±0.01 m/s

with field calibration2 ±0.5 % of reading ±0.01 m/sflow transmitterpower supply 100...230 V/50...60 Hz or

20...32 V DC or11...16 V DC

power consumption < 15 Wnumber of flow measuring channels

1, optional: 2

damping 0...100 s, adjustablemeasuring cycle (1 channel) 100...1000 Hzresponse time 1 s (1 channel), option: 20 mshousing material aluminum, powder coated stainless steel 316L (1.4404)degree of protection accord-ing to IEC/EN 60529

IP66 IP66

dimensions see dimensional drawingweight 5.4 kg 5.1 kgfixation wall mounting, optional: 2 " pipe mountingambient temperature -40...+60 °C (< -20 °C without operation of the display)display 128 x 64 dots, backlightmenu language English, German, French, Dutch, Spanish, Russian, Polishexplosion protection

ATEX

transmitter - F721**-A20*Szone - 2marking -

Ex nA nC ic IIC T4 GcEx tb IIIC T 120 °C DbTa -40...+60 °C

certification - IBExU11ATEX1015type of protection - gas: non sparking

dust: protection by enclosure1 for transit time difference principle, reference conditions and v > 0.15 m/s2 reference uncertainty < 0.2 %

II3GII2D

0637

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Technical specification FLUXUS® Cryo

measuring functionsphysical quantities volumetric flow rate, mass flow rate, flow velocity,

heat flow (if temperature inputs are installed)totalizer volume, mass, optional: heat quantitycalculation functions average, difference, sum (2 measuring channels necessary)diagnostic functions sound speed, signal amplitude, SNR, SCNR,

standard deviation of amplitudes and transit timesdata loggerloggable values all physical quantities, totalized values and diagnostic valuescapacity max. 800 000 measured valuescommunication (optional)service/diagnosis measured value transmission, parametrization of the transmitter:

- USB- Ethernet

process integration(max. 1 optional)

- BACnet MS/TP- BACnet IP (nonEx)- M-Bus (nonEx)- RS485 (ASCII sender)

including parametrization of the transmitter:- Modbus RTU- Modbus TCP (nonEx)- HART- Profibus PA- FF H1

serial data kit (optional)software FluxDiag: online diagnostics and report generation (min. Windows 7)сable USB cableoutputs (optional)

The outputs are galvanically isolated from the transmitter.number on request

switchable current outputAll switchable current outputs are switched to active or passive mode at the same time.

- range 4...20 mA (3.2...22 mA)- accuracy 0.04 % of reading ±3 μA- active output Rext < 350 Ω- passive output Uext = 8...30 V, depending on Rext, Rext < 1 kΩ

current outputcurrent output- range 0/4...20 mA- accuracy 0.1 % of reading ±15 μA- active output Rext < 500 Ω- passive output Uext = 4...24 V, depending on Rext, Rext < 1 kΩcurrent output I1 in HART mode- range 4...20 mA- active output Uint = 24 V- passive output Uext = 10...24 V

voltage outputrange 0...1 V or 0...10 Vaccuracy 0...1 V: 0.1 % of reading ±1 mV

0...10 V: 0.1 % of reading ±10 mVinternal resistance Rint = 500 Ω

frequency outputrange 0...5 kHzopen collector 24 V/4 mA, Rint = 66.5 Ω

binary outputReed relay 48 V/100 mA, Rint = 22 Ωoptorelay 26 V/100 mAbinary output as alarm output- functions limit, change of flow direction or errorbinary output as pulse output mainly for totalizing- pulse value 0.01...1000 units- pulse width optorelay: 1...1000 ms

Reed relay: 80...1000 ms3 outside of explosive atmosphere (housing cover open)

FLUXUS F721**-NNN*A F721**-NNN*SF721**-A20*S

3

3

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inputs (optional)The inputs are galvanically isolated from the transmitter.

number max. 4, on requesttemperature input

type Pt100/Pt1000connection 4-wirerange -150...+560 °Cresolution 0.01 Kaccuracy ±0.01 % of reading ±0.03 K

current inputaccuracy 0.1 % of reading ±10 μAactive input Uint = 24 V, Rint = 50 Ω, Pint < 0.5 W, not short-circuit proof- range 0...20 mApassive input Rint = 50 Ω, Pint < 0.3 W- range -20...+20 mA

voltage inputrange 0...1 Vaccuracy 0.1 % of reading ±1 mVinternal resistance Rint = 1 MΩ

binary inputswitching signal 5...30 V, 1 mAfunctions - resetting the measured values

- resetting the totalizers- stopping the totalizers- activation of the measuring mode for highly dynamic flows

FLUXUS F721**-NNN*A F721**-NNN*SF721**-A20*S

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Technical specification FLUXUS® Cryo

Dimensions

FLUXUS F721**-****A

FLUXUS F721**-****S

in mm

94

320

thread: 6x M20 x 1.5 cable gland: max. 6x M20

255

165

.6

190.2

wall mount

Ø10

.4

Ø8.5

255

240

cable gland: max. 6x M20 with flat gasket and counter nut

280

87

fixing holes for wall mounting

320

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2 " pipe mounting kit (optional)

FLUXUS F721**-****A

FLUXUS F721**-****S

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Technical specification FLUXUS® Cryo

Terminal assignment

1 The number, type and terminal assignment of the outputs and inputs will be customized.

FLUXUS F721

power supplyterminal strip KL4

terminal connection (AC) connection (DC)PE earth earthN(-) neutral -L(+) phase +

transducersterminal strip KL11, KL12

extension cable (transducers *****8*, ****LI*, *****52)transducer cable (transducers *****8*, ****LI*)

transducer cable (transducers *****52)

measuring channel A measuring channel B measuring channel A measuring channel Bterminal connection terminal connection terminal connection

AV signal BV signal X_AV X_BV SMB connectorAVS shield BVS shield X_AR X_BR SMB connectorARS shield BRS shieldAR signal BR signal

outputs1 RS485, Modbus RTU, BACnet MS/TP, Profibus, FF H1, M-Bus (optional)

terminal strip KL9, KL10 terminal strip KL9, KL10terminal connection terminal connection

P1+...P4+, P1-...P4- current output, voltage output, frequency output, binary output (Reed relay)

A+ signal +

P5a...P7a, P5b...P7b binary output (optorelay) B- signal -S shield

analog inputs1

terminal strip KL7, KL8temperature probe passive current source active current source

terminal direct connection connection with extension cable

connection of anactive input

connection of a passive input

T1a...T4a red red not connected not connectedT1A...T4A red/blue grey - +T1b...T4b white/blue blue + not connectedT1B...T4B white white not connected -S1, S3 shield shield not connected not connected

binary inputs1

terminal strip KL9, KL10terminal

P1+...P2+, P1-...P2-

A+B-P1+P2+P3+P4+P5aP6aP7a

S S P1-P2-P3-P4-P5bP6bP7bX2 X3

X_AV

KL11

KL12

KL7

KL8

KL9

KL10 KL4

X_AR X_BV X_BR

T1A

T1B

S1T2A

T2B

T3A

T3B

S3

T4B

T4A

T1a

T1b

S1T2a

T2b

T3a

T3b

S3

T4b

T4a

N(-)

PE L(+)

AV AVS

AGN

ARS

AR

BVBVS

BGN

BRS

BR

F721**-****S F721**-****Aequipotential bonding terminal

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FLUXUS® Cryo Technical specification

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Flow transmitter

Technical data

FLUXUS F801**-A10 F801C24model code F801**-A10****-*A

F801**-A10****-*PF801**-A10****-FF F801**-A1B

design explosion proof offshore device

measurementmeasurement principle transit time difference correlation principle,

automatic NoiseTrek selection for measurements with high gaseous or solid contentflow velocity 0.01...25 m/srepeatability 0.15 % of reading ±0.01 m/sfluid all acoustically conductive liquids with < 10 % gaseous or solid content in volume (transit time difference

principle)temperature compensation corresponding to the recommendations in ANSI/ASME MFC-5.1-2011

accuracy1

with standard calibration ±1.6 % of reading ±0.01 m/swith advanced calibration (optional)

±1.2 % of reading ±0.01 m/s

with field calibration2 ±0.5 % of reading ±0.01 m/sflow transmitterpower supply 100...230 V/50...60 Hz

or20...32 V DCor on request:11...16 V DC

24 V DC ±10 %

power consumption < 8 W < 4 Wnumber of flow measuring channels

1, optional: 2

damping 0...100 s, adjustablemeasuring cycle (1 channel) 100...1000 Hzresponse time 1 s (1 channel), option: 70 mshousing material stainless steel 316/316L (1.4401, 1.4404, 1.4432)degree of protection accord-ing to IEC/EN 60529

IP66

dimensions see dimensional drawingweight 6.6 kgfixation wall mounting, 2 " pipe mountingambient temperature -20...+60 °C -20...+50 °Cdisplay 2 x 16 characters, dot matrix, backlightmenu language English, German, French, Dutch, Spanishexplosion protection

ATEX/IECEx

zone 1 1marking

Ex d e IIC T6 GbEx tb IIIC T 100 °C DbTa -20...+60 °C

0637 II2G Ex d e [ib] IIC T4 GbTa -20...+50 °C

certification ATEX IBExU05ATEX1078 IBExU05ATEX1078certification IECEx IECEx IBE 12.0020 -type of protection electronics compartment: flameproof enclosure

connection compartment: increased safety

electronics compartment: flame-proof enclosure

connection compartment: increa-sed safety

output circuits: intrinsic safetyintrinsic safety parameters - Um = 250 V AC

intrinsically safe outputs: Ui = 28.2 VPi = 0.76 WLi, Ci negligible

1 for transit time difference principle, reference conditions and v > 0.15 m/s2 reference uncertainty < 0.2 %

II2GII2D

0637

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Technical specification FLUXUS® Cryo

measuring functionsphysical quantities volumetric flow rate, mass flow rate, flow velocitytotalizer volume, masscalculation functions average, difference, sum

(2 measuring channels necessary)diagnostic functions sound speed, signal amplitude, SNR, SCNR,

standard deviation of amplitudes and transit timesdata loggerloggable values all physical quantities, totalized values and diagnostic valuescapacity > 100 000 measured valuescommunication

interface - process integration (optional):RS485 (sender) or Modbus RTU or HART

- diagnosis: RS2323

- diagnosis: RS2323 - diagnosis: RS2323

serial data kit (optional)

software (all Windows™ ver-sions)

- FluxData: download of measurement data, graphical presentation,conversion to other formats (e.g. for Excel™)

- FluxDiag (optional): online diagnostics and report generation

- FluxSubstanceLoader: upload of fluid data sets

сable RS2323

adapter RS232 - USB3

outputs (optional)The outputs are galvanically isolated from the transmitter.

number current output: 1...2andbinary output (open collector): 1...2

or

current output: 1...2andbinary output (open collector): 1andbinary output (Reed relays): 1

frequency output: 1andbinary output (open collector): 1

current output: 1andbinary output (open collector): 1

current outputcurrent output I1, I2- range 0/4...20 mA - 4...20 mA- accuracy 0.1 % of reading ±15 μA - 0.1 % of reading ±15 μA- active output - -

- passive output - Uext = 4...28.2 V,depending on RextRext < 1 kΩ

intrinsic safetycurrent output I1 in HART mode- range 4...20 mA - -- passive output Uext = 10...24 V - -

frequency outputrange - 0...5 kHz -open collector - 30 V/100 mA

Ioff = 0.8 mA

optional: 8.2 VDIN EN 60947-5-6 (NAMUR)

-

binary outputReed relay 48 V/100 mA - -open collector 24 V/4 mA 30 V/100 mA

Ioff = 0.8 mA24 V/4 mAintrinsic safety

binary output as alarm output- functions limit, change of flow direction or erroropen collector as pulseoutput

mainly for totalizing

- pulse value 0.01...1000 units- pulse width 1...1000 ms

3 connection of the interface RS232 outside of explosive atmosphere (housing cover open)

FLUXUS F801**-A10 F801C24

Rext < 500 Ω

Uext = 4...26.4 V,depending on RextRext < 1 kΩ

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Dimensions

Wall and 2 " pipe mounting kit

FLUXUS F801

in mm

FLUXUS F801

277

Ø 1

32

189

178

thread: 4x M25cable gland: max. 4x M20

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Technical specification FLUXUS® Cryo

Terminal assignment

FLUXUS F801**-A10****-*AFLUXUS F801**-A10****-*P

power supply

AC DCterminal connection terminal connectionPE earth PE earthN neutral L- -L1 phase L+ +

transducers

measuring channel A measuring channel Bterminal connection terminal connectionAV transducer , signal BV transducer , signalAVS transducer , internal shield BVS transducer , internal shieldARS transducer , internal shield BRS transducer , internal shieldAR transducer , signal BR transducer , signalcable gland external shield cable gland external shield

outputs

F801**-A10****-*A F801**-A10****-*Pterminal connection terminal connection1(-), 2(+) active current output I1 1(+), 2(-) passive current output I13(-), 4(+) active current output I2 (optional) 3(+), 4(-) passive current output I2 (optional)5(-), 6(+) binary output B1 (open collector)7(-), 8(+) binary output B2 (open collector, optional)9(a), 10(b) binary output B1 (open collector, Reed relay, optional)11(a), 12(b) binary output B2 (open collector, Reed relay, optional)13(B-), 14(A+),15 (shield)

communication interface

power supply

outputs

transducers

equipotential bonding terminal

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FLUXUS® Cryo Technical specification

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FLUXUS F801C24FLUXUS F801**-A10****-FF

power supply

AC DC(F801**-A10****-FF)terminal connection terminal connectionPE earth PE earthN neutral L- -L1 phase L+ +

transducers

measuring channel A measuring channel Bterminal connection terminal connectionAV transducer , signal BV transducer , signalAVS transducer , internal shield BVS transducer , internal shieldARS transducer , internal shield BRS transducer , internal shieldAR transducer , signal BR transducer , signalS not connected S not connectedcable gland external shield cable gland external shield

outputs

F801C24 F801**-A10****-FFcolour of terminals blue (intrinsic safety) green

terminal connection1(-), 2(+) current output I1 frequency output F15(-), 6(+) binary output B1 (open collector) binary output B1 (open collector)

power supply

outputs

transducers

equipotential bonding terminal

partition(F801C24)

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Technical specification FLUXUS® Cryo

Flow transmitter F809

Technical data

FLUXUS F809**-A10 F809**-A1Adesign explosion proof field device

1 or 2 measuring channelszone 1 zone 1 (intrinsically safe current output)

measurementmeasurement principle transit time difference correlation principle,

automatic NoiseTrek selection for measurements with high gaseous or solid contentflow velocity 0.01...25 m/srepeatability 0.15 % of reading ±0.01 m/sfluid all acoustically conductive liquids with < 10 % gaseous or solid content in volume (transit time difference

principle)temperature compensation corresponding to the recommendations in ANSI/ASME MFC-5.1-2011accuracy1

with standard calibration ±1.6 % of reading ±0.01 m/swith advanced calibration (optional)

±1.2 % of reading ±0.01 m/s

with field calibration2 ±0.5 % of reading ±0.01 m/sflow transmitterpower supply 100...230 V/50...60 Hz or

20...32 V DC20...32 V DC

power consumption < 8 Wnumber of flow measuring channels

1, optional: 2

damping 0...100 s, adjustablemeasuring cycle (1 channel) 100...1000 Hzresponse time 1 s, option: 70 mshousing material cast aluminum, special offshore coatingdegree of protection accord-ing to IEC/EN 60529

IP66

dimensions see dimensional drawingweight 7.1 kgfixation wall mounting, 2 " pipe mountingoperating temperature -30...+60 °C (< -20 °C without operation of the display)display 2 x 16 characters, dot matrix, backlightmenu language English, German, French, Dutch, Spanish

1 for transit time difference principle, reference conditions and v > 0.15 m/s2 reference uncertainty < 0.2 %

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explosion protection

ATEX/IECEx

zone 1marking

Ex db e IIC T6 GbEx tb IIIC T 100 °C DbTa -40...+60 °C

Ex db e ia IIC T6 GbEx tb ia IIIC T 100 °C DbTa -40...+60 °C

certification ATEX IBExU11ATEX1022 X IBExU11ATEX1022 X

certification IECEx IECEx IBE 11.0006X IECEx IBE 11.0006Xtype of protection gas: electronics compartment: flameproof enclo-

sure, connection compartment: increased safetydust: protection by enclosure

gas: electronics compartment: flameproof enclo-sure, connection compartment: increased safetydust: protection by enclosure

intrinsic safety parameters - Um = 250 VUi = 30 V DCIi = 100 mAPi = 0.75 WCi = 3 nF

measuring functionsphysical quantities volumetric flow rate, mass flow rate, flow velocitytotalizer volume, masscalculation functions average, difference, sum (2 measuring channels necessary)diagnostic functions sound speed, signal amplitude, SNR, SCNR, standard deviation of amplitudes and transit timesdata loggerloggable values all physical quantities, totalized values and diagnostic valuescapacity > 100 000 measured valuescommunication

interface - process integration (optional): RS485 (sender) or Modbus RTU or HART

- diagnosis: RS2323

- diagnosis: RS2323

serial data kit (optional)software (all Windows™ versions)

- FluxData: download of measurement data, graphical presentation,conversion to other formats (e.g. for Excel™)

- FluxDiag (optional): online diagnostics and report generation

- FluxSubstanceLoader: upload of fluid data setsсable RS2323

adapter RS232 - USB3

3 connection of the interface RS232 outside of explosive atmosphere (housing cover open)

FLUXUS F809**-A10 F809**-A1A

II2GII2D

0637 II2GII2D

0637

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Technical specification FLUXUS® Cryo

outputsThe outputs are galvanically isolated from the transmitter.

number max. 4 1current output

number max. 2 -current output I1, I2 -- range 0/4...20 mA -- accuracy 0.1 % of reading ±15 μA -- active output Rext < 500 Ω -- passive output Uext = 4...26.4 V, depending on Rext, Rext < 1 kΩ -current output I1 in HART mode- range 4...20 mA -- passive output Uext = 7...30 V DC -- active output Uint = 24 V -

current output (intrinsic safety)number - 1current output I1- range - 4...20 mA- accuracy - 0.04 % of reading ±3 μA- passive output - Uext = 7...30 V, depending on Rext, Rext < 1 kΩcurrent output I1 in HART mode- range - 4...20 mA- passive output - Uext = 7...30 V DC

frequency outputnumber max. 1 -range 0...5 kHz -

open collector 30 V/100 mA

or

8.2 V DIN EN 60947-5-6 (NAMUR)

or

24 V/4 mA (on request)

-

binary outputnumber max. 2 -Reed relay 48 V/100 mA -

open collector 24 V/4 mA

optional: 30 V/100 mA or8.2 V DIN EN 60947-5-6 (NAMUR)

-

binary output as alarm output- functions limit, change of flow direction or error -binary output as pulse output mainly for totalizing- pulse value 0.01...1000 units -- pulse width 80...1000 ms -

FLUXUS F809**-A10 F809**-A1A

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Dimensions

Wall and 2 " pipe mounting kit

FLUXUS F809

in mm

243

174

136

286

material: stainless steel 304 (1.4301)

F809**-A1: thread, cable gland: 4x M20 x 1.5

F809**-A1: thread, cable gland: 2x M20 x 1.5

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Technical specification FLUXUS® Cryo

Terminal assignment

power supply

transducers

outputs

FLUXUS F809

AC DCterminal connection terminal connectionL phase L+ +N neutral L- -PE earth PE earth

measuring channel A measuring channel Bterminal connection terminal connectionAV transducer , signal BV transducer , signalAVS transducer , internal shield BVS transducer , internal shieldARS transducer , internal shield BRS transducer , internal shieldAR transducer , signal BR transducer , signalcable gland or equipo-tential bonding termi-nal (transducers)

external shield cable gland or equipo-tential bonding termi-nal (transducers)

external shield

terminal connection1(-), 2(+) current output I1 frequency output F13(-), 4(+) current output I25(-), 6(+) binary output B1 (open collector)7(-), 8(+) binary output B2 (open collector)9(-), 10(+) binary output B1 (Reed relay) binary output B1 (open collector)A+, B-, S communication interface

L N PE(+) (-)

AR ARS AVAVS BR BRS BVBVS

equipotential bonding terminal

lower housing,front view

upper housing,back view

equipotential bonding terminal

power supply

transducers

outputs

equipotential bonding terminal (transducers)

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FLUXUS® Cryo Technical specification

20 TSFLUXUS_CYO_ V1-0EN_Leu, 2016-10-06

Transducers

Transducer selection

• for LNG, others on request

• outer pipe diameter 40...70 mm, > 1000 mm on request

Installation recommendation

transducer order code

FSG 1000 4000 6500

FSK 180 200 1500

FSM 70 100 200

FSP 65 100

5 10 50 100 500 1000 5000inner pipe diameter [mm]

transducer order code

FSG 11

FSK 5

FSM 2

FSP 1

5 10 15 20 25 30pipe wall thickness [mm]

recommended possible

inner pipe diameter measurement arrangement number of sound paths min. number of measuring channels

mm65...100 diagonal arrangement 3 1>100...180 reflection arrangement 2 1>180 diagonal arrangement 1 2

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Technical specification FLUXUS® Cryo

Technical data

Shear wave transducers (zone 1)

technical type CDG1N81 CDK1N81 CDM2N81 CDP2N81order code FSG-NA1TS

FSG-NA1TS/OSFSK-NA1TSFSK-NA1TS/OS

FSM-NA1TSFSM-NA1TS/OS

FSP-NA1TSFSP-NA1TS/OS

transducer frequency MHz 0.2 0.5 1 2inner pipe diameter see Transducer selectionpipe wall thicknessmin. mm 11 5 2 1materialhousing PEEK with stainless steel

cap 304 (1.4301), option OS: 316L (1.4404)

PEEK with stainless steel cap 304 (1.4301), option OS: 316L (1.4404)

PEEK with stainless steel cap 304 (1.4301), option OS: 316L (1.4404)

PEEK with stainless steel cap 304 (1.4301), option OS: 316L (1.4404)

contact surface PEEK PEEK PEEK PEEKdegree of protection according to IEC/EN 60529

IP65 IP66 IP66 IP66

transducer cabletype 1699 1699 1699 1699length m 5 5 4 4dimensionslength l mm 129.5 126.5 64 64width b mm 51 51 32 32height h mm 67 67.5 40.5 40.5dimensional drawing

weight (without cable) kg 0.47 kg 0.36 kg 0.066 kg 0.066 kgambient temperaturemin. °C -40 -40 -40 -40max. °C +130 +130 +130 +130temperature compen-sation

x x x x

explosion protection

ATEX/IECEx

categoryEPLzone

gas: 2G dust: 2DGb Db1 21

gas: 2G dust: 2DGb Db1 21

gas: 2G dust: 2DGb Db1 21

gas: 2G dust: 2DGb Db1 21

explosion protection temperature (pipe surface)min. °C -55 -55 -55 -55max. °C +180 +180 +180 +180marking

Ex e q IIC T6...T3 GbEx tb IIIC TX Db

Ex e q IIC T6...T3 GbEx tb IIIC TX Db

Ex e q IIC T6...T3 GbEx tb IIIC TX Db

Ex e q IIC T6...T3 GbEx tb IIIC TX Db

certification ATEX IBExU07ATEX1168 X IBExU07ATEX1168 X IBExU07ATEX1168 X IBExU07ATEX1168 Xcertification IECEx IECEx IBE 08.0007X IECEx IBE 08.0007X IECEx IBE 08.0007X IECEx IBE 08.0007Xtype of protection gas: increased safety,

powder fillingdust: protection by enclosure

gas: increased safety, powder fillingdust: protection by enclosure

gas: increased safety, powder fillingdust: protection by enclosure

gas: increased safety, powder fillingdust: protection by enclosure

transducer mounting fixture necessary

x x x x

remark on request

l

hb

l

hb

l

hb

l

hb

II2GII2D

0637 II2GII2D

0637 II2GII2D

0637 II2GII2D

0637

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FLUXUS® Cryo Technical specification

22 TSFLUXUS_CYO_ V1-0EN_Leu, 2016-10-06

Shear wave transducers (zone 2 or not explosion proof)

technical type CDG1N52 CLG1N52 CDK1N52 CLK1N52order code FSG-NA2TS

FSG-NA2TS/OSFSG-NNNTSFSG-NNNTS/OS

FSG-NA2TS/LCFSG-NA2TS/LC/OSFSG-NNNTS/LCFSG-NNNTS/LC/OS

FSK-NA2TSFSK-NA2TS/OSFSK-NNNTSFSK-NNNTS/OS

FSK-NA2TS/LCFSK-NA2TS/LC/OSFSK-NNNTS/LCFSK-NNNTS/LC/OS

transducer frequency MHz 0.2 0.2 0.5 0.5inner pipe diameter see Transducer selectionpipe wall thicknessmin. mm 11 11 5 5materialhousing PEEK with stainless steel

cap 304 (1.4301), option OS: 316L (1.4404)

PEEK with stainless steel cap 304 (1.4301), option OS: 316L (1.4404)

PEEK with stainless steel cap 304 (1.4301), option OS: 316L (1.4404)

PEEK with stainless steel cap 304 (1.4301), option OS: 316L (1.4404)

contact surface PEEK PEEK PEEK PEEKdegree of protection according to IEC/EN 60529

IP67 IP67 IP67 IP67

transducer cabletype 1699 1699 1699 1699length m 5 9 5 9dimensionslength l mm 129.5 129.5 126.5 126.5width b mm 51 51 51 51height h mm 67 67 67.5 67.5dimensional drawing

weight (without cable) kg 0.47 kg 0.47 kg 0.36 kg 0.36 kgambient temperaturemin. °C -40 -40 -40 -40max. °C +130 +130 +130 +130temperature compen-sation

x x x x

explosion protection

ATEX/IECEx

order code FSG-NA2TSFSG-NA2TS/OS

FSG-NA2TS/LCFSG-NA2TS/LC/OS

FSK-NA2TSFSK-NA2TS/OS

FSK-NA2TS/LCFSK-NA2TS/LC/OS

categoryEPLzone

gas: 3G dust: 2DGc Db2 21

gas: 3G dust: 2DGc Db2 21

gas: 3G dust: 2DGc Db2 21

gas: 3G dust: 2DGc Db2 21

explosion protection temperature (pipe surface)min. °C -55 -55 -55 -55max. °C gas: +190, dust: +180 gas: +190, dust: +180 gas: +190, dust: +180 gas: +190, dust: +180marking

Ex nA IIC T6...T2 GcEx tb IIIC TX Db

Ex nA IIC T6...T2 GcEx tb IIIC TX Db

Ex nA IIC T6...T2 GcEx tb IIIC TX Db

Ex nA IIC T6...T2 GcEx tb IIIC TX Db

certification ATEX IBExU10ATEX1163 X IBExU10ATEX1163 X IBExU10ATEX1163 X IBExU10ATEX1163 Xcertification IECEx IECEx IBE 12.0005X IECEx IBE 12.0005X IECEx IBE 12.0005X IECEx IBE 12.0005Xtype of protection gas: non sparking

dust: protection by enclosure

gas: non sparkingdust: protection by enclosure

gas: non sparkingdust: protection by enclosure

gas: non sparkingdust: protection by enclosure

transducer mounting fixture necessary

x x x x

l

hb

l

hb

l

hb

l

hb

II3GII2D

0637 II3GII2D

0637 II3GII2D

0637 II3GII2D

0637

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Technical specification FLUXUS® Cryo

Shear wave transducers (zone 2 or not explosion proof)

technical type CDM2N52 CDP2N52order code FSM-NA2TS

FSM-NA2TS/OSFSM-NNNTSFSM-NNNTS/OS

FSP-NA2TSFSP-NA2TS/OSFSP-NNNTSFSP-NNNTS/OS

transducer frequency MHz 1 2inner pipe diameter see Transducer selectionpipe wall thicknessmin. mm 2 1materialhousing PEEK with stainless steel

cap 304 (1.4301), option OS: 316L (1.4404)

PEEK with stainless steel cap 304 (1.4301), option OS: 316L (1.4404)

contact surface PEEK PEEKdegree of protection according to IEC/EN 60529

IP67 IP67

transducer cabletype 1699 1699length m 4 4dimensionslength l mm 64 64width b mm 32 32height h mm 40.5 40.5dimensional drawing

weight (without cable) kg 0.066 kg 0.066 kgambient temperaturemin. °C -40 -40max. °C +130 +130temperature compen-sation

x x

explosion protection

ATEX/IECEx

order code FSM-NA2TSFSM-NA2TS/OS

FSP-NA2TSFSP-NA2TS/OS

categoryEPLzone

gas: 3G dust: 2DGc Db2 21

gas: 3G dust: 2DGc Db2 21

explosion protection temperature (pipe surface)min. °C -55 -55max. °C gas: +190, dust: +180 gas: +190, dust: +180marking

Ex nA IIC T6...T2 GcEx tb IIIC TX Db

Ex nA IIC T6...T2 GcEx tb IIIC TX Db

certification ATEX IBExU10ATEX1163 X IBExU10ATEX1163 Xcertification IECEx IECEx IBE 12.0005X IECEx IBE 12.0005Xtype of protection gas: non sparking

dust: protection by enclosure

gas: non sparkingdust: protection by enclosure

transducer mounting fixture necessary

x x

l

hb

l

hb

II3GII2D

0637 II3GII2D

0637

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FLUXUS® Cryo Technical specification

24 TSFLUXUS_CYO_ V1-0EN_Leu, 2016-10-06

Transducer mounting fixtureOrder code

1...6 7 8 9 10 11...14 15 16 17 no. of character

Wa

veIn

ject

or

tran

sduc

er

- mea

sure

men

t ar

rang

emen

t

size - fixat

ion

oute

r pi

pe

diam

ete

r1

- coup

ling

foil

tool / optio

n

description

WI-CYO type

K shear wave transducers with transducer frequency G, K

M shear wave transducers with transducer frequency M, P

D reflection arrangement or diagonal arran-gement

L large

C chains

017 70...170 mm

038 80...380 mm

056 350...560 mm

085 560...850 mm

100 600...1000 mm

D coupling foil -200...+80 °C

A automatic WI tool

M mechanical WI tool (pipe planer)

O WIT-R tool 110 V

R WIT-R tool 230 V

N without tool

B cryo insulation boxes for measuring chan-nel (without transducer heating system)

example

WI-CYO M - D L - C 017 - D M / L WaveInjector Cryo for shear wave trans-ducers with transducer frequency M, with chains, coupling foil and mechanical WI tool, transducer heating system (240 V)

- - -

1 outer pipe diameter > 1000 mm on request

WaveInjector WI-CYO

dimensions:

- length: 2 . l + lcpl = 273 mmlcp = depending on application

- width:outer pipe diameter + 32 mm(min. 203 mm)

- height:outer pipe diameter + 2 . hh = 285 mm

material: stainless steel 304 (1.4301)

lcp

h

l

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Technical specification FLUXUS® Cryo

Coupling materials for transducers

Technical data

type ambient temperature material position°C

coupling foil type SI -40...+80 silicone coupling plate - transducer

coupling foil type D -200...+80 indium pipe - coupling plate

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Connection systems

Transducer cable

Technical data

connection system TSconnection with extension cable direct connection transducers

technical type*****8*

*****52

transducer frequency(3d character of transducer

order code)

F, G, H, K M, P Q S

TS

x l x l x l x lcable length m 5 ≤ 300 4 ≤ 300 3 ≤ 90 2 ≤ 40

cable length (option LC) m 9 ≤ 300 - - - - - -

x - transducer cable lengthl - max. length of extension cable

transducer cable extension cabletype 1699 2615 5245ambient temperature °C -55...+200 -30...+70 -30...+70properties halogen free

fire propagation test according to IEC 60332-1

combustion test according to IEC 60754-2

halogen free

fire propagation test according to IEC 60332-1

combustion test according to IEC 60754-2

cable jacketmaterial PTFE PUR PURouter diameter mm 2.9 12 12thickness mm 0.3 2 2colour brown black blackshield x x xsheathmaterial stainless steel 304 (1.4301) - steel wire braid with copolymer

sheathoption OS: 316Ti (1.4571)outer diameter mm 8 - 15.6

tran

smitt

er

x

l

JB01

tran

smitt

er

x

tran

smitt

er

x

l

JB02, JB03

tra

nsm

itter

x

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Technical specification FLUXUS® Cryo

Junction box

Technical data

Dimensions

technical type JB01S4E3M JB02 JB03dimensions see dimensional drawing see dimensional drawing see dimensional drawingweight kg 1.2 kg 1.2 kg 1.2 kgfixation wall mounting, optional: 2 " pipe

mountingwall mounting, optional: 2 " pipe mounting

wall mounting, optional: 2 " pipe mounting

materialhousing stainless steel 316L (1.4404) stainless steel 316L (1.4404) stainless steel 316L (1.4404)gasket silicone silicone siliconedegree of protection according to IEC/EN 60529

IP67 IP67 IP67

ambient temperaturemin. °C -40 -40 -40max. °C +80 +80 +80explosion protection

ATEX/IECEx

zone 1 2 -marking

Ex e mb IIC (T6)...T4 GbEx tb IIIC T 100 °C DbTa -40...+(70)80 °C

II3G Ex nA IIC (T6)...T4 GcII3D Ex tc IIIC T 100 °C DcTa -40...+(70)80 °C

-

certification ATEX IBExU06ATEX1161 - -certification IECEx IECEx IBE 08.0006 - -type of protection gas:

• increased safety• decoupled network:

encapsulation dust: protection by enclosure

gas: non sparkingdust: protection by enclosure

-

in mm

II2GII2D

0637

174

1192

wall mounting holder

70163.5

156

Ø 9

thread: 3x M20 x 1.5cable gland: max. 2x M20

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FLUXUS® Cryo Technical specification

28 TSFLUXUS_CYO_ V1-0EN_Leu, 2016-10-06

2 " pipe mounting kit (optional)

Terminal assignment

JB01

JB02, JB03

transducers

terminal strip KL1terminal connection

V transducer , signalVS transducer , internal shieldRS transducer , internal shieldR transducer , signalcable gland external shield

extension cable

terminal strip KL2terminal connection

TV signalTVS internal shieldTRS internal shieldTR signalshield terminal external shield

shield terminal

equipotential bonding terminal(at wall mounting holder)

transducers

terminal connectionXV transducer , SMB connectorXR transducer , SMB connectorcable gland external shield

extension cable

terminal strip KL2terminal connection

TV signalTVS internal shieldTRS internal shieldTR signalshield terminal external shield

shield terminal

equipotential bonding terminal(at wall mounting holder)

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Technical specification FLUXUS® Cryo

Transducer heating system (optional)

Continous operation

fluid temperature < -40 °C: transducer heating system required

Cycle operation

operating time in cycle operation > 12 h: transducer heating system requiredoperating time in cycle operation < 12 h and rest period ≥ 2x operating time: see table below

Technical data

Cable junction box PSB - heating element

fluid temperature

ambient temperature

°C °C-30 -20 -10 0 +10 +20

-200 x x x x x x-190 x x x x x x-180 x x x x x-170 x x x x x-160 x x x x-150 x x x x-140 x x x x-130 x x x-120 x x x-110 x x-100 x x-90 x x-80 x-70 x

x - transducer heating system required

type BARTEC PSBorder code ACC-PE-Fxxx-CY1 (1 measuring channel)

ACC-PE-Fxxx-CY2 (2 measuring channels)ACC-PE-Fxxx-CY3 (1 measuring channel)ACC-PE-Fxxx-CY4 (2 measuring channels)

power supply 240 V AC 120 V ACconsisting of- heating element PSB 33, 07-5801-2335 PSB 33, 07-5801-1335- connection system PLEXO TCS 27-159P1-1010 PLEXO TCS 27-159P1-1010- junction box PSB 07-5103-2201/2090 07-5103-2201/2090explosion protection ATEX, IECEx, TR TS

type H05SS-Flength m 10max. length m on requestweight kg/m 0.11ambient temperature °C -60...+180installation temperature

°C -20...+50

bend radius 7.5 Dpropertiescable jacketmaterial rubberouter diameter D mm 8...10.4colour blackshield -

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FLUXUS® Cryo Technical specification

30 TSFLUXUS_CYO_ V1-0EN_Leu, 2016-10-06

Insulation

insulation height:hi = max. 185 mm

height h:

- with transducer heatingsystem: h < 30 mm

- without transducer heating system: h ≥ 100 mm

hi

h

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FLUXUS® Cryo Technical specification

117 TSFLUXUS_CYO_ V1-0EN_Leu, 2016-10-06

FLEXIM GmbH

Wolfener Str. 36

12681 Berlin

Germany

Tel.: +49 (30) 93 66 76 60

Fax: +49 (30) 93 66 76 80

internet: www.flexim.com

e-mail: [email protected]

Subject to change without notification. Errors excepted.

FLUXUS® is a registered trademark of FLEXIM GmbH.