Technical Specification

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SPECIFICATION Your Reference- No.: 40 Mini Stations Our offer number: 10-0318.A-MT Attn.: Project Manager date: 09.11.2010 Hull-No.: nn sent by: Mathias Schmidt Project Sewage treatment pages: 5 CAPACITY CALCULATION Persons on board: 15 Resultant wastewater man/day: 175l Total volume 2.625l We assume that the discharge of black water will be realised through gravity flush (around 10 litres of water per flush). In case of vacuum pumps or low flush toilets should be foreseen the total amount of sewage would decrease. Please advice. HL-CONT PLUS 02 slim has a peak load of 216 l/h, BOD5 load 2,9 kg/day. With these values the daily running time of the plant is 12 hours The required working volume in the holding tank between high level alarm and stop plant is 600 litres. SPECIFICATION Waste water treatment plant with a peak load of 216 liters/hour and a daily capacity of 5.200 liters. Bank account: Deutsche Bank AG Hamburg, a/c 666371000 IBAN DE 59 2007 0000 0666 3710 00, SWIFT: DEUTDEHH Sparkasse Harburg-Buxtehude, a/c 60008554 IBAN DE 81 2075 0000 0060 0085 54, SWIFT: NOLADE21HAM VAT-No. DE226213447 Registered: Amtsgericht Tostedt HR B 5197 Executive Board: Falk Schäfer (CEO), Gerhard Wehmeyer Chairman of the Supervisory Board: Knud Hamann page 1 of 8 -

Transcript of Technical Specification

Page 1: Technical Specification

S P E C I F I C A T I O N

Your Reference-No.: 40 Mini Stations Our offer number: 10-0318.A-MTAttn.: Project Manager date: 09.11.2010

Hull-No.: nn sent by: Mathias SchmidtProject Sewage treatment pages: 5

CAPACITY CALCULATION

Persons on board: 15Resultant wastewater man/day: 175l Total volume 2.625l

We assume that the discharge of black water will be realised through gravity flush (around 10 litres of water per flush). In case of vacuum pumps or low flush toilets should be foreseen the total amount of sewage would decrease. Please advice.

HL-CONT PLUS 02 slim has a peak load of 216 l/h, BOD5 load 2,9 kg/day.

With these values the daily running time of the plant is 12 hours

The required working volume in the holding tank between high level alarm and stop plant is 600 litres.

SPECIFICATION

Waste water treatment plant with a peak load of 216 liters/hour and a daily capacity of 5.200 liters.

HAMANN AG waste water treatment systems are tested in accordance with IMO MEPC.159(55) to meet the operational requirements referred to in Regulation 9.1.1 of Annex IV of the International Convention for the Prevention of Pollution from Ships, MARPOL 73/78 as modified by resolution MEPC.115(51).

HAMANN AG products are tested to and compliant with the Marine Equipment Directive 96/98/EC of 20 December 1996.

HAMANN AG maintains a quality management system in accordance with DIN EN ISO 9001, certification society: Germanischer Lloyd Certification GmbH.

The technical design of HAMANN AG waste water treatment systems are according to Germanischer Lloyd rules.

Execution in accordance with other classification societies are available upon request.

Bank account: Deutsche Bank AG Hamburg, a/c 666371000IBAN DE 59 2007 0000 0666 3710 00, SWIFT: DEUTDEHHSparkasse Harburg-Buxtehude, a/c 60008554IBAN DE 81 2075 0000 0060 0085 54, SWIFT: NOLADE21HAMVAT-No. DE226213447Registered: Amtsgericht Tostedt HR B 5197Executive Board: Falk Schäfer (CEO), Gerhard WehmeyerChairman of the Supervisory Board: Knud Hamann

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SCOPE OF SUPPLY

Macerator A-1-Z-003 (000124)Material: Housing cast iron, wetted parts 1.4308Shaft sealing: Mechanical sealCapacity: max. 2 m³/h Electric: 0,55 kW; IP 55, ISO class F

Feeding pump A-1-P-004 (009678)Material: Housing EN-GJL-250, Stator Perbunan, Rotor-Shaft 1.4571Shaft sealing: Mechanical sealCapacity: 0,2 m³/h Electric: 0,37 kW; IP 55, ISO class F

Multiphase pump A-1-P-015 (009680)Material: Housing 1.4581. Impeller 1.4517. Shaft 1.4462 Shaft sealing: Mechanical sealElectric: 1,5 kW; IP 55, ISO class F

Clear Phase Pump A-1-P-020 (009704)Material: Housing: Bronze, Impeller: Neopren, Shaft: Stainless steelShaft sealing: Mechanical sealCapacity: max 2,1 m³/h, max. 3,0 barElectric: 0,25 kW; 4,0 A, IP 55, ISO class F

Sludge pump A-1-P-030 (005370)Type: Membrane pump with bronze housingCapacity: 20 l/min against 1 barElectric: 0,25 kW, IP 55, ISO class F

Control cabinet All components installed and connected to terminal boxes. Type: 1- Piece RITTAL steel construction, 600 x 600 x 210mm, GL Approval.Electrical: 400VAC 3-Phase 50Hz or 440VAC 3-Phase 60Hz, 3,0 – 3,5kW. Level input required

from sewage and sludge tank. Interface: main power switch, potential free contacts for common fault output.

Coating RAL 9010 (white) for black steel, pump motors, flanges and cabinet. Stainless steel,Plastics and Aluminium are not coated.

DocumentationManuals : 3 booklets in English, 1 CD ROM soft copy available on request.Certificates: MEPC 159 (55), Declaration of Conformity, EC

WEIGHTS

Plants Dry weight: 160 kg Operation weight approx.: 270 kg

Feeding pump and macerator: 43 kg E-Box: 42 kg

Bank account: Deutsche Bank AG Hamburg, a/c 666371000IBAN DE 59 2007 0000 0666 3710 00, SWIFT: DEUTDEHHSparkasse Harburg-Buxtehude, a/c 60008554IBAN DE 81 2075 0000 0060 0085 54, SWIFT: NOLADE21HAMVAT-No. DE226213447Registered: Amtsgericht Tostedt HR B 5197Executive Board: Falk Schäfer (CEO), Gerhard WehmeyerChairman of the Supervisory Board: Knud Hamann

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REQUIREMENTS

ElectricPower: 3,0 – 3,5 kW, depending on optionsIncoming signals Level (4..20 mA) required from sewage and sludge tank.

Process water Preferably sea water 900 l/h between 1,0 and 3,0 bar.

OPTIONAL SCOPE OF SUPPLY

Yacht version Pipes stainless steel instead PVC, Stainless steel, pipes, flanges, terminal box And control cabinet painted completely RAL 9010

Process water A-1-P-050 (009944)pump A-1-F-051 (000514)

A-1-R-052 (000411)Type: Centrifugal pump, magnetically coupled DRPP8/60-30 (0.15KW) 3/400 V/50 HzCapacity: 85 l/min at 2,5 bar Materials: PP, Viton, CeramicWater Filter: Type 1164, 1 1/4”, nickel- plated bronzeNon- return Valve: Type NRV-303 DN20, G 3/4”, PVC-U

Level Sensors A-1-CL-034 and A-1-CL-006 (00832X)Type: Pressure transmitter type Bar 17, side mounted (4 – 20mA output)

or

A-1-CL-034 and A-1-CL-006 ( 00832X) Type: Pressure transmitter type Well 52, top mounted (4 – 20mA output)

Discharge Pump A-1-P-100 (009956)Type: Rotary Lobe PumpMaterial: cast iron pump housing, plated with stainless steel 1.4571 or IONIT-X coating Shaft sealing: Mechanical sealCapacity: 15 m³/h against 2,2 bar Electric: 3,0 kW; IP 55

Electrical integration: Max. 3,0 kW

Assembly Macerator A-1-Z-003 (000124), Feeding pump A-1-P-004 (009678) and Solenoid A-1-V-005 (009995) mounted, piped and cabled on a common frame. Frame black steel and pipes stainless steel.

All information subject to changes or technical modification without further notice

Bank account: Deutsche Bank AG Hamburg, a/c 666371000IBAN DE 59 2007 0000 0666 3710 00, SWIFT: DEUTDEHHSparkasse Harburg-Buxtehude, a/c 60008554IBAN DE 81 2075 0000 0060 0085 54, SWIFT: NOLADE21HAMVAT-No. DE226213447Registered: Amtsgericht Tostedt HR B 5197Executive Board: Falk Schäfer (CEO), Gerhard WehmeyerChairman of the Supervisory Board: Knud Hamann

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OPERATIONAL DESCRIPTION

The ship shall provide two waste tanks: one sewage tank and one sludge tank.All black and grey water shall be collected inside the ship’s sewage tank.Grey water should contain no fats, oils or grease. A grease separator is required which is no Hamann scope of supply.The Hamann sewage treatment plant requires input from the level sensor in the ship’s sewage tank and the level sensor in the ship’s sludge tank. These shall be 4…20 mA electrical signals. If you wish, we may provide optional level sensors within our scope of supply.The HL Cont PLUS slim is a skid-mounted physical sewage treatment system consisting of:

Maceration Microflotation UV disinfection

The feed pump and the macerator can be placed modular and have a suction height of 2.5 mWC. The feed pump is a progressive cavity design; therefore dry running protection water is required. If required HAMANN AG can assemble optionally the skit for horizontal or vertical mounting. This is including a base frame in black steel and piping in stainless steel. If pressurized seawater of 1 – 3 bar is not available, we may supply an optional non-self priming process water pump.The treatment plant can be configured with an integrated discharge function. This feature can be used to discharge the contents of the sewage tank (or sludge tank) without treatment. As an option, we may provide a fully integrated discharge pump.

The HL- Cont PLUS slim Advantages

Our treatment plant does not require the use of a complicated pre-filtration system, screens or membranes to treat sewage; therefore our system is simpler and more cost effective for the owner.

Our treatment process does not require activate sludge, therefore there is no risk of performance failure due to toxic shock of incoming detergents or cleaning agents.

Our process is constant, continuous and unaffected by varying hydraulic loads. Our treatment process does not use any chemicals, not for the treatment process nor

for cleaning purposes. The generation of sludge is kept at an absolute minimum of 3-5%. Most treatment plants require a very large diameter ventilation connection. Our

treatment plant ventilation pipe requirement is only 1-inch (25 mm).

Bank account: Deutsche Bank AG Hamburg, a/c 666371000IBAN DE 59 2007 0000 0666 3710 00, SWIFT: DEUTDEHHSparkasse Harburg-Buxtehude, a/c 60008554IBAN DE 81 2075 0000 0060 0085 54, SWIFT: NOLADE21HAMVAT-No. DE226213447Registered: Amtsgericht Tostedt HR B 5197Executive Board: Falk Schäfer (CEO), Gerhard WehmeyerChairman of the Supervisory Board: Knud Hamann

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PIPING AND INSTRUMENTATION DIAGRAM PID

Sewage tank - Proposed minimum working volume

LH: Hi-levelLS: Start level sewage plantLL: Stop level sewage plant

The minimum working volume between LL and LH in the holding tank is mentioned on page 1.

Bank account: Deutsche Bank AG Hamburg, a/c 666371000IBAN DE 59 2007 0000 0666 3710 00, SWIFT: DEUTDEHHSparkasse Harburg-Buxtehude, a/c 60008554IBAN DE 81 2075 0000 0060 0085 54, SWIFT: NOLADE21HAMVAT-No. DE226213447Registered: Amtsgericht Tostedt HR B 5197Executive Board: Falk Schäfer (CEO), Gerhard WehmeyerChairman of the Supervisory Board: Knud Hamann

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Bank account: Deutsche Bank AG Hamburg, a/c 666371000IBAN DE 59 2007 0000 0666 3710 00, SWIFT: DEUTDEHHSparkasse Harburg-Buxtehude, a/c 60008554IBAN DE 81 2075 0000 0060 0085 54, SWIFT: NOLADE21HAMVAT-No. DE226213447Registered: Amtsgericht Tostedt HR B 5197Executive Board: Falk Schäfer (CEO), Gerhard WehmeyerChairman of the Supervisory Board: Knud Hamann

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