TECHNICAL INFORMATION COMMISSION ...techinfo.maserati.com/tch/resources/doc/EU_621_2019...Operation...
Transcript of TECHNICAL INFORMATION COMMISSION ...techinfo.maserati.com/tch/resources/doc/EU_621_2019...Operation...
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TECHNICAL INFORMATION COMMISSION IMPLEMENTING
REGULATION (EU) 2019/621
This index document includes, or points to, all the technical information required to carry out
roadworthiness testing for motor vehicles as requested by (EU) 621/2019 regulation.
The Optionals (OPT) of a vehicle can be found inside the Maserati Techinfo site, entering the Technical Info
section, inserting the VIN and opening the Vehicle Configuration / Optionals list.
Inside this document, Optionals are indicated with [OPT xxx].
Index
1. BRAKING EQUIPMENT ......................................................................................................... 2
1.1. Mechanical condition and operation ................................................................................................ 2
1.2. Service braking performance and efficiency ..................................................................................... 2
1.3. Secondary (emergency) braking performance and efficiency (if met by separate system) ............. 3
1.4. Parking braking performance and efficiency ..................................................................................... 3
2. STEERING ............................................................................................................................ 4
4. LAMPS, REFLECTORS AND ELECTRICAL EQUIPMENT ............................................................. 4
4.1. Headlamps ......................................................................................................................................... 4
4.2. Front and rear position lamps, side marker lamps, end outline marker lamps and daytime running lamps 6
4.3. Stop Lamps ........................................................................................................................................ 6
5. AXLES, WHEELS, TYRES AND SUSPENSION ............................................................................ 8
5.1. Axles ................................................................................................................................................... 8
5.2. Wheels and tyres ............................................................................................................................... 8
6. CHASSIS AND CHASSIS ATTACHMENTS ................................................................................. 9
6.1. Chassis or frame and attachments .................................................................................................... 9
6.2. Cab and bodywork ........................................................................................................................... 10
7. OTHER EQUIPMENT ........................................................................................................... 10
7.1. Safety-belts/buckles and restraint systems (as regards L category: L6/L7) .................................... 10
8. NUISANCE ......................................................................................................................... 12
8.1. Noise ................................................................................................................................................ 12
8.2. Exhaust emissions ............................................................................................................................ 12
8.2.1. Positive ignition engine emissions ............................................................................................... 12
8.2.2. Compression ignition engine emissions ...................................................................................... 15
ANNEX A - INSTRUCTIONS FOR THE USE OF THE ELECTRONIC VEHICLE INTERFACE ..................... 20
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1. BRAKING EQUIPMENT
1.1. Mechanical condition and operation
REQ
Item Method Information needed
1.1.6. Parking brake activator, lever control, parking brake ratchet, electronic parking brake
Visual inspection of the components while the braking system is operated.
General description for electronic parking brake
ANSWER
Published on https://ownerdocumentation.maserati.com/ inside the Owner's Manual, see Chapter 5 Driving, Paragraph Parking Brake
REQ
Item Method Information needed
1.1.13. Brake linings and pads Visual inspection. Method of assessing wear and wear limit See UN R13 5.2.1.11.2 and 5.2.2.8.2.
ANSWER
The pad wear limit is indicated by the illumination of the warning light, on the instrument cluster display, or visual inspection of friction material (wear should not reach pad metallic backplate).
REQ
Item Method Information needed
1.1.14. Brake drums, brake discs Visual inspection. Method of assessing wear and wear limit See UN R13 5.2.1.11.2 and 5.2.2.8.2.
ANSWER
Check that the thickness of the brake discs is not less than the minimum allowed value. Refer the value indicated on the disc itself.
1.2. Service braking performance and efficiency
REQ
Item Method Information needed
1.2.1. Performance During a test on a brake tester or, if impossible, during a road test, apply the brakes progressively up to maximum effort.
Specific requirements for testing vehicle on a brake tester (test mode)
ANSWER
Published on TechDoc, inside the Workshop Manual, see procedure 00.AB.0350 SERVICE AND HANDBRAKE
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1.3. Secondary (emergency) braking performance and efficiency (if met by separate system)
REQ
Item Method Information needed
1.3.1. Performance If the secondary braking system is separate from the service braking system, use the method specified in 1.2.1.
General description of system including circuits (clear definition of the secondary brake)
ANSWER
Published on TechDoc, inside the Workshop Manual, see procedure 00.AB.0350 SERVICE AND HANDBRAKE
1.4. Parking braking performance and efficiency
REQ
Item Method Information needed
1.4.1. Performance Apply the brake during a test on a brake tester.
General description of system including recommended test procedure if dynamic test (on brake tester or road test) not possible
ANSWER
Published on TechDoc, inside the Workshop Manual, see procedure 00.AB.040 PARKING BRAKE. Recommended test procedure: Carry out a functional test.
REQ
Item Method Information needed
1.6. Anti-lock braking system (ABS) Visual inspection and inspection of warning device and/or using electronic vehicle interface.
Instructions for the use of the electronic vehicle interface
ANSWER
See attachment ANNEX A
REQ
Item Method Information needed
1.7. Electronic brake system (EBS) Visual inspection and inspection of warning device and/or using electronic vehicle interface.
Instructions for the use of the electronic vehicle interface
ANSWER
See attachment ANNEX A
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2. STEERING
REQ
Item Method Information needed
2.6. Electronic Power Steering (EPS) Visual inspection and consistency check between the angle of the steering wheel and the angle of the wheels when switching on/off the engine, and/or using the electronic vehicle interface
Instructions for the use of the electronic vehicle interface
ANSWER
See attachment ANNEX A
4. LAMPS, REFLECTORS AND ELECTRICAL EQUIPMENT
4.1. Headlamps
REQ
Item Method Information needed
4.1.1 Condition and operation Visual inspection and by operation. Category of light source […,…]
ANSWER
M145 (MY18 – MY19 – MY20): o STANDARD Bi-Xenon Headlights with Washers
M156 (MY18 – MY19 – MY20): o STANDARD Adaptive Full LED Matrix Headlights [OPT 5EM]
M157 (MY18 – MY19 – MY20): o STANDARD Bi-Xenon Headlights- 25W- [OPT LMA] for base version, Adaptive Full LED Matrix Headlights
[OPT 5EM] for Granlusso e Gransport version o OPT Adaptive Full LED Matrix Headlights [OPT 5EM] for base version
M161 (MY18 – MY19 – MY20): o Bi-Xenon Headlights - 25W- [OPT LMA] for V6 version, Bi-Xenon Headlights with AFS and Washers -35W-
[OPT LM2] for V8 version o OPT Adaptive Full LED Matrix Headlights [OPT 5EM]
REQ
Item Method Information needed
4.1.2. Alignment Determine the horizontal aim of each headlamp on dipped beam using a headlamp aiming device or using the electronic vehicle interface.
Alignment of dipped beam [per cent] for both vertical inclination and direction
ANSWER
Published on TechDoc, inside the Workshop Manual, see procedure 8.30.001 40 RH HEADLIGHT COMPLETE – Adjustments and 8.30.002 40 LH HEADLIGHT COMPLETE – Adjustments.
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REQ
Item Method Information needed
4.1.2. Alignment Determine the horizontal aim of each headlamp on dipped beam using a headlamp aiming device or using the electronic vehicle interface.
Instructions for the use of the electronic vehicle interface
ANSWER
See attachment ANNEX A
REQ
Item Method Information needed
4.1.2. Alignment Determine the horizontal aim of each headlamp on dipped beam using a headlamp aiming device or using the electronic vehicle interface.
For determining the horizontal aim by using the electronic vehicle interface information on the actuation of the headlamp beam movement to allow assessment of alignment
ANSWER
Published on TechDoc, inside the Workshop Manual, see procedure 8.30.001 40 RH HEADLIGHT COMPLETE – Adjustments and 8.30.002 40 LH HEADLIGHT COMPLETE – Adjustments.
REQ
Item Method Information needed
4.1.3. Switching Visual inspection and by operation or using the electronic vehicle interface
Instructions for the use of the electronic vehicle interface
ANSWER
See attachment ANNEX A
REQ
Item Method Information needed
4.1.5. Levelling devices (where mandatory)
Visual inspection and by operation, if possible, or using the electronic vehicle interface.
Operation mode (manual/automatic)
ANSWER
Published on TechDoc, inside the Workshop Manual, see procedure 8.30.001 40 RH HEADLIGHT COMPLETE – Adjustments and 8.30.002 40 LH HEADLIGHT COMPLETE – Adjustments.
REQ
Item Method Information needed
4.1.5. Levelling devices (where mandatory)
Visual inspection and by operation, if possible, or using the electronic vehicle interface.
instructions for the use of the electronic vehicle interface
ANSWER
See attachment ANNEX A
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REQ
Item Method Information needed
4.1.6. Headlamp cleaning device (where mandatory)
Visual inspection and by operation if possible.
Device mandatory [Y/N]
ANSWER
M145 (MY18 – MY19 – MY20): YES
M156 (MY18 – MY19 – MY20): NO
M157 (MY18 – MY19 – MY20): NO
M161 (MY18 – MY19 – MY20): YES with [OPT LM2]
4.2. Front and rear position lamps, side marker lamps, end outline marker lamps and daytime running
lamps
REQ
Item Method Information needed
4.2.1. Condition and operation Visual inspection and by operation. Fitment of daytime running lamps, [Y/N]
ANSWER
Yes
4.3. Stop Lamps
REQ
Item Method Information needed
4.3.2. Switching Visual inspection and by operation or using the electronic vehicle interface.
Fitment of emergency stop signal, [Y/N]
ANSWER
Yes
REQ
Item Method Information needed
4.3.2. Switching Visual inspection and by operation or using the electronic vehicle interface.
Instructions for the use of the electronic vehicle interface
ANSWER
See attachment ANNEX A
REQ
Item Method Information needed
4.11. Electrical wiring Visual inspection with vehicle over a pit or on a hoist, including inside the engine compartment (if applicable).
Wiring/cable identification (e.g. colour, shielding, cross section, size), insulation monitoring (high voltage)
Location of any high voltage wiring
ANSWER
Published on TechDoc, inside the Wiring Diagrams
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REQ
Item Method Information needed
4.13. Battery(ies) Visual inspection. Location of battery(ies)
ANSWER
Inside the rear trunk lid, under the trunk floor
REQ
Item Method Information needed
4.13. Battery(ies) Visual inspection. Number of batteries
ANSWER
One
REQ
Item Method Information needed
4.13. Battery(ies) Visual inspection. Special arrangements for high voltage batteries
ANSWER
Not Applicable
REQ
Item Method Information needed
4.13. Battery(ies) Visual inspection. Vehicle (VIN) specific information on battery switch [Y/N]
ANSWER
Published on TechDoc, inside the Workshop Manual, see procedure 8.20.001 - 74 BATTERY Electric supply connection-disconnection.
REQ
Item Method Information needed
4.13. Battery(ies) Visual inspection. Vehicle (VIN) specific information on battery fuse [Yes/No]
ANSWER
Published on TechDoc, inside the Wiring Diagrams
REQ
Item Method Information needed
4.13. Battery(ies) Visual inspection. Vehicle (VIN) specific information on battery ventilation [Yes/No]
ANSWER
Not present
REQ
Item Method Information needed
4.13. Battery(ies) Visual inspection. Vehicle (VIN) specific information on operation principle
ANSWER 12V DC
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5. AXLES, WHEELS, TYRES AND SUSPENSION
5.1. Axles
REQ
Item Method Information needed
5.1.1. Axles Visual inspection with vehicle over a pit or on a hoist. Wheel play detectors may be used and are recommended for vehicles having a maximum mass exceeding 3,5 tonnes
General description, number of axles
ANSWER
Published on TechDoc, inside the Workshop Manual, see procedure 00.AB.045 SUSPENSION.
5.2. Wheels and tyres
REQ
Item Method Information needed
5.2.2. Wheels Visual inspection of both sides of each wheel with vehicle over a pit or on a hoist.
Wheel size/dimensions/offset
ANSWER
Published on TechDoc, inside the Workshop Manual, see procedure 00.AB.055 WHEELS.
REQ
Item Method Information needed
5.2.3. Tyres Visual inspection of the entire tyre by either rotating the road wheel with it off the ground and the vehicle over a pit or on a hoist, or by rolling the vehicle backwards and forwards over a pit.
Tyre size,
load capacity,
speed category
ANSWER
Published on TechDoc, inside the Workshop Manual, see procedure 00.AB.055 WHEELS.
REQ
Item Method Information needed
5.2.3. Tyres Visual inspection of the entire tyre by either rotating the road wheel with it off the ground and the vehicle over a pit or on a hoist, or by rolling the vehicle backwards and forwards over a pit.
Tyre pressure monitoring system [N/Y] direct/indirect
ANSWER
Yes, Direct Published on https://ownerdocumentation.maserati.com/ inside the Owner's Manual, see Chaptesee chapter 5 - Driving, paragraph Tire Pressure MonitoringSystem (TPMS)
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6. CHASSIS AND CHASSIS ATTACHMENTS
6.1. Chassis or frame and attachments
REQ
Item Method Information needed
6.1.3. Fuel tank and pipes (including heating fuel tank and pipes)
Visual inspection with vehicle over a pit or on a hoist, use of leak detecting devices in the case of LPG/CNG/LNG systems.
General description and location including shielding
ANSWER
M145 (MY18 – MY19 – MY20): o cap.90lit o fuel tank position: rear underbody
M156 – M157 – M161 (MY18 – MY19 – MY20): o Diesel /Gasoline cap.80lit o fuel tank position: rear underbody
Published on TechDoc, inside the Spare Parts Catalogue 01.42 FUEL TANK, 01.43 FUEL PUMPS AND CONNECTION LINES and 01.44 FUEL VAPOUR RECIRCULATION SYSTEM.
REQ
Item Method Information needed
6.1.9. Engine performance (X)2 Visual inspection with vehicle over a pit or on a hoist, use of leak detecting devices in the case of LPG/CNG/LNG systems.
Engine Control Unit valid configuration
Instructions for the use of the electronic vehicle interface
Instructions on how to read the Calibration Identification
Information about the valid Calibration Identifications
Software identification number including checksums or similar integrity validation data.
ANSWER
See attachment ANNEX A
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6.2. Cab and bodywork
REQ
Item Method Information needed
6.2.6. Other seats Visual inspection. Max Number of seats total (excluding driver's seat)
ANSWER
Published on TechDoc, inside the Spare Parts Catalogue 09.40 FRONT SEATS: TRIM PANELS, and 09.42 REAR SEATS: TRIM PANELS
REQ
Item Method Information needed
6.2.6. Other seats Visual inspection. Number of rear-facing seats
ANSWER
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7. OTHER EQUIPMENT
7.1. Safety-belts/buckles and restraint systems (as regards L category: L6/L7)
REQ
Item Method Information needed
7.1.1. Security of safety-belts/buckles mounting
Visual inspection. Number and location of safety belt anchorage points
ANSWER
Published on TechDoc, inside the Spare Parts Catalogue 07.10 FRONT SEATBELTS and 07.11 REAR SEAT BELTS
REQ
Item Method Information needed
7.1.2. Condition of safety-belts/buckles. Visual inspection and by operation. Safety belt category for each sitting position
ANSWER
Published on TechDoc, inside the Workshop Manual, see procedure 07.AA.005 SAFETY BELT CATEGORY.
REQ
Item Method Information needed
7.1.3. Safety belt load limiter Visual inspection, and/or using electronic interface
Instructions for the use of the electronic vehicle interface
ANSWER
See attachment ANNEX A
REQ
Item Method Information needed
7.1.4. Safety belt Pre-tensioners Visual inspection, and/or using electronic interface
Instructions for the use of the electronic vehicle interface
ANSWER
See attachment ANNEX A
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REQ
Item Method Information needed
7.1.5 Airbag Visual inspection, and/or using electronic interface
Number of airbags and location
ANSWER
Published on TechDoc, inside the Spare Parts Catalogue 07.00 - 3 FRONT AIRBAG SYSTEM and 07.02 - 1 FRONT SIDE BAG SYSTEM
REQ
Item Method Information needed
7.1.5 Airbag Visual inspection, and/or using electronic interface
Instructions for the use of the electronic vehicle interface
ANSWER
See attachment ANNEX A
REQ
Item Method Information needed
7.1.6 SRS Systems Visual inspection of MIL, and/or using electronic interface
Instructions for the use of the electronic vehicle interface
ANSWER
See attachment ANNEX A
REQ
Item Method Information needed
7.11 Odometer if available (X)2 Visual inspection, and/or using electronic interface
Instructions for the use of the electronic vehicle interface
ANSWER
See attachment ANNEX A
REQ
Item Method Information needed
7.12 Electronic Stability Control (ESC) if fitted/required
Visual inspection, and/or using electronic interface
Instructions for the use of the electronic vehicle interface
ANSWER
See attachment ANNEX A
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8. NUISANCE
8.1. Noise
REQ
Item Method Information needed
8.1.1. Noise suppression system Subjective evaluation (unless the inspector considers that the noise level may be borderline, in which case a measurement of noise emitted by stationary vehicle using a sound level meter may be conducted)
Noise levels of stationary vehicle [dB(A) at 1/min].
ANSWER
Published on TechDoc, inside the Workshop Manual, see procedure 00.AB.075 NOISE LEVELS.
8.2. Exhaust emissions
8.2.1. Positive ignition engine emissions
REQ
Item Method Information needed
8.2.1.1. Exhaust emissions control equipment
Visual inspection Emission control system general description.
ANSWER
Published on TechDoc, inside the Spare Parts Catalogue 01.80 PRE-CATALYTIC CONVERTERS AND CATALYTIC CONVERTERS and 01.81 SILENCERS
REQ
Item Method Information needed
8.2.1.1. Exhaust emissions control equipment
Visual inspection Particulate trap installed [Y/N]
ANSWER
M145 (MY18 – MY19 – MY20): o N
M156 – M157 – M161 (MY18 – MY19 – MY20): o Y
REQ
Item Method Information needed
8.2.1.2. Gaseous emissions — For vehicles up to emission classes Euro 5 and Euro V (1): measurement using an exhaust gas analyser in accordance with the requirements1 or reading of OBD. Tailpipe testing shall be the default method of exhaust emission assessment. On the basis of an assessment of equivalence, and by
Levels of gaseous emissions if given by the manufacturer
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taking into account the relevant type-approval legislation, Member States may authorise the use of OBD in accordance with the manufacturer's recommendations and other requirements. — For vehicles as of emission classes Euro 6 and Euro VI (2): measurement using an exhaust gas analyser in accordance with the requirements1 or reading of OBD in accordance with the manufacturer's recommendations and other requirements1. Measurements not applicable for two- stroke engines.
ANSWER
Published on registration certificate
REQ
Item Method Information needed
8.2.1.2. Gaseous emissions — For vehicles up to emission classes Euro 5 and Euro V (1): measurement using an exhaust gas analyser in accordance with the requirements1 or reading of OBD. Tailpipe testing shall be the default method of exhaust emission assessment. On the basis of an assessment of equivalence, and by taking into account the relevant type-approval legislation, Member States may authorise the use of OBD in accordance with the manufacturer's recommendations and other requirements. — For vehicles as of emission classes Euro 6 and Euro VI (2): measurement using an exhaust gas analyser in accordance with the requirements1 or reading of OBD in accordance with the manufacturer's recommendations and other requirements1. Measurements not applicable for two- stroke engines.
Vehicle (VIN) or Engine Code specific information
ANSWER
Vehicle (VIN)
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REQ
Item Method Information needed
8.2.1.2. Gaseous emissions
— For vehicles up to emission classes Euro 5 and Euro V (1): measurement using an exhaust gas analyser in accordance with the requirements1 or reading of OBD. Tailpipe testing shall be the default method of exhaust emission assessment. On the basis of an assessment of equivalence, and by taking into account the relevant type-approval legislation, Member States may authorise the use of OBD in accordance with the manufacturer's recommendations and other requirements. — For vehicles as of emission classes Euro 6 and Euro VI (2): measurement using an exhaust gas analyser in accordance with the requirements1 or reading of OBD in accordance with the manufacturer's recommendations and other requirements1. Measurements not applicable for two- stroke engines.
For tail-pipe testing:
Engine preconditioning requirements such as min. Oil temp./water temp. [°C] and procedures to bring engine to Type II testing mode
Type II emission test results
Engine idle CO [%]
High idle CO [%]
Lambda []
ANSWER
Published on TechDoc, inside the Workshop Manual, see procedure 00.AB.076 GASEOUS EMISSION.
REQ
Item Method Information needed
8.2.1.2. Gaseous emissions
— For vehicles up to emission classes Euro 5 and Euro V (1): measurement using an exhaust gas analyser in accordance with the requirements1 or reading of OBD. Tailpipe testing shall be the default method of exhaust emission assessment. On the basis of an assessment of equivalence, and by taking into account the relevant type-approval legislation, Member States may authorise the use of OBD in accordance with the manufacturer's recommendations and other requirements. — For vehicles as of emission classes Euro 6 and Euro VI (2): measurement using an exhaust gas analyser in accordance with the requirements1 or reading of OBD in accordance with the manufacturer's recommendations and other requirements1. Measurements not applicable for two- stroke engines.
For OBD use: Connector & Communication protocol (Standard, power supply voltage, location)
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ANSWER
ISO 15765-4 “Road vehicles diagnostics on controller area network (CAN) - part 4: requirements for emissions-related Systems”, a comprehensive explanation for the data given in service $06 Test ID $00 to FF, for each OBD monitor ID supported. The read out connector is located in the lower dashboard on the left hand side of the steering column (see pictures below). It complies with the requirements of SAE J1962 “Diagnostic Connector”.
REQ
Item Method Information needed
8.2.1.2. Gaseous emissions
— For vehicles up to emission classes Euro 5 and Euro V (1): measurement using an exhaust gas analyser in accordance with the requirements1 or reading of OBD. Tailpipe testing shall be the default method of exhaust emission assessment. On the basis of an assessment of equivalence, and by taking into account the relevant type-approval legislation, Member States may authorise the use of OBD in accordance with the manufacturer's recommendations and other requirements. — For vehicles as of emission classes Euro 6 and Euro VI (2): measurement using an exhaust gas analyser in accordance with the requirements1 or reading of OBD in accordance with the manufacturer's recommendations and other requirements1. Measurements not applicable for two- stroke engines.
For OBD use: List of DTCs (class A, B1 and B2 currently for HDV only)
ANSWER
Published on TechDoc, inside the Diagnosis Help
8.2.2. Compression ignition engine emissions
REQ
Item Method Information needed
8.2.2.1. Exhaust emission control equipment
Visual inspection A)Emission control system general description. Such as
B) DeNOx system [Y/N]
C)Particulate trap installed [Y/N]
D)EGR location
E) (Vehicle (VIN)/) engine type specific information
ANSWER
A) Published on TechDoc, inside the Spare Parts 01.80 PRE-CATALYTIC CONVERTERS AND CATALYTIC CONVERTERS, 01.81 SILENCERS, 01.63 OIL VAPOUR RECIRCULATION SYSTEM and 01.82 ADBLUE SYSTEM
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B) Yes C) Yes D) Published on TechDoc, inside the Spare Parts Catalogue 01.63 OIL VAPOUR RECIRCULATION SYSTEM E) VIN
REQ
Item Method Information needed
8.2.2.2. Opacity Vehicles registered or put into service before 1 January 1980 are exempted from this requirement
— For vehicles up to emission classes Euro 5 and Euro V (3): Exhaust gas opacity to be measured during free acceleration (no load from idle up to cut-off speed) with gear lever in neutral and clutch engaged or reading of OBD. The tailpipe testing shall be the default method of exhaust emission assessment. On the basis of an assessment of equivalence, Member States may authorise the use of OBD in accordance with the manufacturer's recommendations and other requirements. — For vehicles as of emission classes Euro 6 and Euro VI (4): Exhaust gas opacity to be measured during free acceleration (no load from idle up to cut-off speed) with gear lever in neutral and clutch engaged or reading of OBD in accordance with the manufacturer's recommendations and other requirements1. Vehicle preconditioning: 1. Vehicles may be tested without preconditioning, although for safety reasons checks should be made that the engine is warm and in a satisfactory mechanical condition. 2. Precondition requirements: (i) Engine shall be fully warm, for instance the engine oil temperature measured by a probe in the oil level dipstick tube to be at least 80 °C, or normal operating temperature if lower, or the engine block temperature measured by the level of infrared radiation to be at least an equivalent temperature. If, owing to the vehicle configuration, this measurement is impractical, the establishment of the engine's normal operating temperature may be made by other means, for example by the operation of the engine cooling fan. (ii) Exhaust system shall be purged by at least three free acceleration cycles or by an equivalent method.
A) Vehicle (VIN) engine type specific information
For tail-pipe testing:
B) Engine preconditioning requirements such as min. Oil temp./water temp. [°C] and procedures to bring engine to Type II testing mode
C) k-value recorded on the manufacturer's plate on the vehicle (type II emission test result)
D) Cut off Engine speed at Type II tests
E) Engine speed limiter for acceleration without load [Y/N]
F) Description for de-activation of Engine speed limiter to perform free acceleration test;
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Test procedure: 1. Engine and any turbocharger fitted, to be at idle before the start of each free acceleration cycle. For heavy-duty diesels, this means waiting for at least 10 seconds after the release of the throttle. 2. To initiate each free acceleration cycle, the throttle pedal must be fully depressed quickly and continuously (in less than one second) but not violently, so as to obtain maximum delivery from the injection pump. 3. During each free acceleration cycle, the engine shall reach cut-off speed or, for vehicles with automatic transmissions, the speed specified by the manufacturer or, if this data is not available, then two thirds of the cut-off speed, before the throttle is released. This could be checked, for instance, by monitoring engine speed or by allowing a sufficient time to elapse between initial throttle depression and release, which in the case of vehicles of categories M2, M3, N2 and N3, should be at least two seconds. 4. Vehicles shall only be failed if the arithmetic means of at least the last three free acceleration cycles are in excess of the limit value. This may be calculated by ignoring any measurement that departs significantly from the measured mean, or the result of any other statistical calculation that takes account of the scattering of the measurements. Member States may limit the number of test cycles. 5. To avoid unnecessary testing, Member States may fail vehicles which have measured values significantly in excess of the limit values after fewer than three free acceleration cycles or after the purging cycles. Equally to avoid unnecessary testing, Member States may pass vehicles which have measured values significantly below the limits after fewer than three free acceleration cycles or after the purging cycles.
ANSWER
A) VIN B, C, D, E, F) Published on TechDoc, inside the Workshop Manual, see procedure 00.AB.076 GASEOUS EMISSION.
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REQ
Item Method Information needed
8.2.2.2. Opacity Vehicles registered or put into service before 1 January 1980 are exempted from this requirement
— For vehicles up to emission classes Euro 5 and Euro V (3): Exhaust gas opacity to be measured during free acceleration (no load from idle up to cut-off speed) with gear lever in neutral and clutch engaged or reading of OBD. The tailpipe testing shall be the default method of exhaust emission assessment. On the basis of an assessment of equivalence, Member States may authorise the use of OBD in accordance with the manufacturer's recommendations and other requirements. — For vehicles as of emission classes Euro 6 and Euro VI (4): Exhaust gas opacity to be measured during free acceleration (no load from idle up to cut-off speed) with gear lever in neutral and clutch engaged or reading of OBD in accordance with the manufacturer's recommendations and other requirements1. Vehicle preconditioning: 1. Vehicles may be tested without preconditioning, although for safety reasons checks should be made that the engine is warm and in a satisfactory mechanical condition. 2. Precondition requirements: (i) Engine shall be fully warm, for instance the engine oil temperature measured by a probe in the oil level dipstick tube to be at least 80 °C, or normal operating temperature if lower, or the engine block temperature measured by the level of infrared radiation to be at least an equivalent temperature. If, owing to the vehicle configuration, this measurement is impractical, the establishment of the engine's normal operating temperature may be made by other means, for example by the operation of the engine cooling fan. (ii) Exhaust system shall be purged by at least three free acceleration cycles or by an equivalent method. Test procedure: 1. Engine and any turbocharger fitted, to be at idle before the start of each free acceleration cycle. For heavy-duty diesels, this means waiting for at least
For OBD use: A) Allowed DTC's at OBD scan {codes for NOx group 3000 for LDV}
B) Connector & Communication protocol (Standard, power supply voltage, location)
C) List of DTCs (class A, B1 and B2 currently for HDV only)
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10 seconds after the release of the throttle. 2. To initiate each free acceleration cycle, the throttle pedal must be fully depressed quickly and continuously (in less than one second) but not violently, so as to obtain maximum delivery from the injection pump. 3. During each free acceleration cycle, the engine shall reach cut-off speed or, for vehicles with automatic transmissions, the speed specified by the manufacturer or, if this data is not available, then two thirds of the cut-off speed, before the throttle is released. This could be checked, for instance, by monitoring engine speed or by allowing a sufficient time to elapse between initial throttle depression and release, which in the case of vehicles of categories M2, M3, N2 and N3, should be at least two seconds. 4. Vehicles shall only be failed if the arithmetic means of at least the last three free acceleration cycles are in excess of the limit value. This may be calculated by ignoring any measurement that departs significantly from the measured mean, or the result of any other statistical calculation that takes account of the scattering of the measurements. Member States may limit the number of test cycles. 5. To avoid unnecessary testing, Member States may fail vehicles which have measured values significantly in excess of the limit values after fewer than three free acceleration cycles or after the purging cycles. Equally to avoid unnecessary testing, Member States may pass vehicles which have measured values significantly below the limits after fewer than three free acceleration cycles or after the purging cycles.
ANSWER
A) Published on TechDoc, inside the Diagnosis Help B) ISO 15765-4 “Road vehicles diagnostics on controller area network (CAN) - part 4: requirements for emissions-related Systems”, a comprehensive explanation for the data given in service $06 Test ID $00 to FF, for each OBD monitor ID supported. The read out connector is located in the lower dashboard on the left hand side of the steering column (see pictures below). It complies with the requirements of SAE J1962 “Diagnostic Connector”. C) Published on TechDoc, inside the Diagnosis Help
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ANNEX A - INSTRUCTIONS FOR THE USE OF THE
ELECTRONIC VEHICLE INTERFACE
Index
1. General information .......................................................................................................... 21
1.1. OBD connector ................................................................................................................................ 21
1.2. Malfunction Indicator Lamp ........................................................................................................... 22
1.3. MIL management ............................................................................................................................ 22
2. Scan Tool diagnosis ........................................................................................................... 23
3. List of DTCs (class A, B1 and B2 currently for HDV only) ...................................................... 23
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1. General information
1.1. OBD connector
OBD connector has been located inside the vehicle according to the prescriptions of directive ISO 15031-3.
The read out connector is located in the lower dashboard on the left hand side of the steering column (see
pictures below). It complies with the requirements of SAE J1962 “Diagnostic Connector”.
PIN DESCRIPTION
PIN DESCRIPTION
1 - 9 -
2 - 10 -
3 I-CAN H (125k) 11 I-CAN L (125k)
4 Ground 12 -
5 Ground 13 -
6 C-CAN H (500k) 14 C-CAN L (500k)
7 - 15 -
8 - 16 Power supply (VBatt +30)
OBD connector
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1.2. Malfunction Indicator Lamp
The purpose of the MIL is to warn the driver about EOBD emissions exceeding or engine limp home.
The picture employed for this lamp is the symbol F22 of directive ISO 2575.
MIL display
1.3. MIL management
The On Board Diagnostic System works in compliance with Annex XI of Directive ECE-R 83 / Directive CE
715/2007.
The Malfunction Indicator Lamp is managed as follows:
a. MIL ON:
i. All the components that cause EOBD emissions limits exceeding
ii. All the components which recovery turns off the monitoring on an OBD relevant component
iii. All the components that cause a limp home mode
b. MIL OFF:
i. All the other cases
MIL location
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2. Scan Tool diagnosis
The tester communication (Generic Scan tool) has been done in compliance to directive ISO 15031-5.
The Diagnostic trouble codes assignment has been done in compliance to directive ISO 15031-6.
3. List of DTCs (class A, B1 and B2 currently for HDV only)
The list of all the DTCs is available on the TechInfo Web portal, in the section Technical Documentation
(TechDoc).
Please follow the instructions here below to enter the Diagnosis Help area, containing DTC Help
information for all the DTCs:
a. Insert the VIN and click on “search”
b. Click on the “DIAGNOSIS HELP” icon
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c. Open the “-Select-“ drop down menu
and select the ECU
Engine Control Module (ECM)
d. Click on the “Errors” icon
for the DTCs list