Technical Guide For 2008-9 models: 6 Home Theater …diagramasde.com/diagramas/otros2/PANASONIC...
Transcript of Technical Guide For 2008-9 models: 6 Home Theater …diagramasde.com/diagramas/otros2/PANASONIC...
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Home Theater Products Repair
Panasonic Service and Technology Company
SA-PT660 SA-PT760 / 954 / 956SA-PT960SH-FX65, 67, FX85 (wireless)
For 2008-9 models:Technical Guide
National TrainingSample Model SC-PT760 Home Theater System
ContentsHints / Layout / Reset 4Wireless Section 8Power On Sequence 14
5 Disc Mechanism (CR-14)o Operation 15o Alignment 16o Troubleshooting 21o Laser replacement 25
Power Supply, 31Protection Troubleshooting (F61 or F76 Error Code) 34No Audio (main unit) 39
SA- PT760
Herb Chin
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Panasonic Service and Technology Company
Produced byPanasonic Services and Technology Company
National Training DepartmentSecaucus, NJ
WarningThis service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.
Copyright © 2008 by Panasonic Services CompanyAll rights reserved. Unauthorized copying and distribution is a violation of law
Slide # 3
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Home Theater Products Repair
Table of ContentsElectronics –Layouts / Hints Hints – p/n, New codes, Tests, Reset 4Layout w test points and PS voltages 5Wireless
SH-FX65/66 Rear Receiver Setup 8Wireless Troubleshooting Plan 9Testing & Paring Trans & Rec 10Transmitter / Receiver Repair Info 11
Power ON Power On Sequence 14
Mechanism – stacked 5 Disc model CR-14
Operation 15Alignment 16Troubleshooting 21Laser Replacement (removal & install) 25
Power SupplyPS Block with isolation strategy 31PS Circuit with ref voltages 32
ProtectionProtection Concept (F61 & F76 codes) 34Protection Circuitry 35Protection Repair Procedure 36
AudioConcept 39Speaker Output Waveform 40Sample Problems & Repair Methods 41
SA-PT660
SA-PT760
SA-PT960
T
RSW
center
center SW
T
R
center
SW
Slide # 4
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Hints – I Common P/N, II Missing error codes, III Unplugged cable symptoms, IV Reset
I Popular Part Numbers
Description P/N Note
Remote SA-PT760, PT960
N2QAyb 000 214
Remote SA-PT660 N2QAyb 000 210
Fan L6FAJCCH 0007
Output ICs C1bA 00000 487
Transmit Card Repx 0644b
Receiver card Repx 0645b
CR-14 Mechanism RD-DDC026-S Exch
Traverse / Laser Assem RR-DDtx002-V
II Error Codes not in the Service Manual:Changer Error – appears when a button is pressed and the mechanism is not responding. Go to the mechanism troubleshooting of this book to determine if it is mechanical.
Sum Error – Incorrect communications with DVD board micro. Transport is dead, DVD can not be selected. Replace 50 pin ribbon cable or DVD bd.
F897 – Play the recovery disc and reset the unit. (see IV at left)
III Troubleshooting by cable RemovalCable
RemovedDisplay Symptom
1 Large 50 pin DVD cable CN2001 off
Hello, Aux (last input),
Close, “change
error”
Fan on, No AM/FM mode, No audio. Unit remains on.Vol level # changes w knob but no audio.
2 2 rear mech cables off (fp8531,fp8251)
Hello, Din. Fan on, Mech motor buzzes, display skips DVD when press Sel button, No audio.
3 Main Bd. CN2007 off
None CN2007 is only for the display. No display. Unit works OK otherwise.
4 PS Bd / mech CN2011 off
Hello, Change, Open.
Fan on, locked on last input mode used but that audio works fine with volume control.
IV Reset after DVD Board replacement1. After replacing the DVD board Play recovery disc
(p/n = RFKZD 03r005) containing firmware + update. Select yes or no for update.
2. Reset –1. Select DVD mode & wait for “1 No Disc” display.2. Press >10 (remote) and (panel). = Stop.3. Until the display = “INIT”.4. While still pressing STOP , also press the remote
OK button until the word “RESET” appears.5. Power off the unit and unplug for 1 min.
Slide # 5
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
PT760 Layout 1 – Top Level
Slide # 6
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
PT760 Layout – Bottom Level
Slide # 7
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Home Theater Products Repair
Table of ContentsElectronics –Layouts / Hints Hints – p/n, New codes, Tests, Reset 4Layout w test points and PS voltages 5Wireless
SH-FX65/66 Rear Receiver Setup 8Wireless Troubleshooting Plan 9Testing & Paring Trans & Rec 10Transmitter / Receiver Repair Info 11
Power ON Power On Sequence 14
Mechanism – stacked 5 Disc model CR-14
Operation 15Alignment 16Troubleshooting 21Laser Replacement (removal & install) 25
Power SupplyPS Block with isolation strategy 31PS Circuit with ref voltages 32
ProtectionProtection Concept (F61 & F76 codes) 34Protection Circuitry 35Protection Repair Procedure 36
AudioConcept 39Speaker Output Waveform 40Sample Problems & Repair Methods 41
SA-PT660
SA-PT760
SA-PT960
T
RSW
center
center SW
T
R
center
SW
Slide # 8
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Home Theater Wireless ProductsPanasonic ModelSA-PT660 – no wireless spks.
(optional FX67 or / & FX85)SA-PT760 – wireless rear spks.SA-PT960 – wireless rear spks + more pwr
SH-FX65/67max range = 49’
ID set button
(back)
Receiver
Transmitter card
Wireless rear receiver
Optional for the ‘PT660
Transmitter card – REPX 0644b
Receiver card - REPX 0645b
Need a manual for the wireless portions of the above units? Try a model below.
SH-FX65 – takes spk wires.
SH-FX67 – takes spk plug.
Slide # 9
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
SA-PT760 Wireless Troubleshooting Plan
Wireless rear does not work – W1 or W2 display icons do blink at power on.
Wireless rear does not work – W1 or W2 display icons do NOT blink at power on.
1. RF connection has not been made. Go to slide 6 to pair the transmitter and receiver. Steps 1-6.
2. Go to slide 8 to troubleshoot the receiver. Make sure there is standby voltage input the receiver and the pair button is working (pin 9 grounds when the button is pressed.
3. Go to slide 7 to check the transmitter card Sw +5V voltage at the main board (CN2003) or at the card socket itself CN6301).
1. The RF connection is OK. No audio is the problem. Replace the transmitter card if hot (damaged when plugged in while the unit was powered on).
2. Go to slide 6 and follow steps 7 to turn on “S Music” mode (surround music). This makes the rear surround speaker sound the same as main L & R.
3. Input an audio source (play some music).
4. Disconnect the speakers and turn the volume control to max (level number 50 is displayed).
5. Go to slide 8. Check for audio at the receiver card CN1100/pins 2 & 4.
6. If there was no audio present at CN1100 (receiver), Go to slide 7. Check for audio at the transmitter socket CN6301/pins 10 & 12.
Slide # 10
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Wireless Information – RF Pairing / Matching T & R
2. Transmitter card
5. ID Set button
ID Set
3. Press panel FF & 3 buttons
RF Pairing1. Proximity – Bring the wireless receiver to the transmitter.
2. Power ON – Plug the transmitter card in. Turn everything on and press the selector button for DVD mode. (Do not plug the card in with the unit on. A damaged card will get hot.)
3. Setup – While the W1 / W2 icon is blinking in the unit’s display, hold down the front panel FF button and the remote’s “3” Button.
4. Indicators – a) W1 / W2 will blink on the main unit’s display if the transmitter card is inserted. b) “P” icon will be displayed when the pairing process is started.
5. Mating – While the “P” is present, press the rear receiver recessed “ID Set” button.
6. Indicator – The W1 / W2 will stop blinking proving an RF match has been made.
7. Audio Test – Repeatedly press the remote’s SOUND button until the
panel displays “S.Music”. Then press the arrow button to turn ON “S.
Music”. The rear speakers will have the same music as the front L & R.
8. W1 / W2 still blinking? – Use the troubleshooting info in the next pages.
On
7. Rear Audio Test
1. H. Bass2. R.C. FCS3. SRD Enh(ance)4. S.Music
Slide # 11
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Wireless - Troubleshooting Information ½ - Transmitter partUse this diagram to:
Prove that the T card is recognized (CN2003/pin 11).Power is getting to the T card (CN2003/pin 9).Audio is getting to the T card (CN2003/ pin 2-8).
Notes:1. Measure the voltages at the CN2003 main board with the Transmitter card / Bd. plugged in.2. Channel 2 audio is present with a surround sound DVD or if the S Music is turned ON. See the previous slide, step 7 for access S Music.3. Channel 1 audio is only present when its 2nd room accessory transmitter card is plugged in. Otherwise channel 1 is muted.4. Data is only present when the T card is in.
Rear of Main Unit
When the T card is inserted, the micro blinks a W1 icon
Transmitter card – REPX 0644b
Receiver card - REPX 0645b
Slide # 12
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Wireless - Troubleshooting Information 2/2 – Receiver part
Use this diagram to:
Receiver card is getting power (CN1100/pin 5).Receiver card is outputting Audio (CN1100/ pin 2).Receiver card is not muting the audio (CN1100/ pin 10).
Transmitter card – REPX 0644b
Receiver card - REPX 0645b
SH-FX67 receiver / amp
Slide # 13
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Home Theater Products Repair
Table of ContentsElectronics –Layouts / Hints Hints – p/n, New codes, Tests, Reset 4Layout w test points and PS voltages 5Wireless
SH-FX65/66 Rear Receiver Setup 8Wireless Troubleshooting Plan 9Testing & Paring Trans & Rec 10Transmitter / Receiver Repair Info 11
Power ONPower On Sequence 14
Mechanism – stacked 5 Disc model CR-14
Operation 15Alignment 16Troubleshooting 21Laser Replacement (removal & install) 25
Power SupplyPS Block with isolation strategy 31PS Circuit with ref voltages 32
ProtectionProtection Concept (F61 & F76 codes) 34Protection Circuitry 35Protection Repair Procedure 36
AudioConcept 39Speaker Output Waveform 40Sample Problems & Repair Methods 41
SA-PT660
SA-PT760
SA-PT960
T
RSW
center
center SW
T
R
center
SW
Slide # 14
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
1. Plug In, Press Power On2. Fan turns on - starts noisy (high speed)3. Hello is displayed4. Last Mode used is displayed
(DVD, Aux, D-in, Am, FM, or IPod)
Unit Operation - Plug in, Power On Sequence
5. Use the panel “Select” button to change modes or the < or > buttons to change stations.
6. Tray 1 status is displayed (disc tracks or time or No disc)
Trays stocked
laser
Tray 1
Tray out position
5. Micro checks “Top” & “Home” mech switches to ID tray 1 (SW3 & Q3 = 0Vdc = tray 1 loaded in the laser).
6. If tray 1 is not in the laser compartment (default), the mech will load tray 1 in:
• Not tray 1 moves to stock (center) position. (Q1 UD sensor = 0Vdc to stop rear traverse motor)
• Elevator moves laser assembly up to tray 1 level (SW 3 = 0Vdc at top level to stop the stock/elevator motor @ tray 1)
• Tray 1 is pulled into the laser assembly
• Mech clamps the disc
7. With Tray 1 in the laser compartment, Disc Detection occurs – Laser moves away from home, laser on, focus searches. Disc spins if a disc is found.
8. Tray 1 status (contents if any) is displayed.
DVD ModeAux, D-in, Am, FM, or IPod Mode
Fan
SA-PT760mech
Top view
Tray release
mech
Slide # 15
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
5 Disc Mechanism - Operation
Default position = Tray 1 is loaded into the laser assembly at plug-in, power-on when the DVD function is selected. The remaining 4 trays are in the middle “stock” area.
Tray 5 selection – (button 5 is pressed)
a) Press 5 button – Display = “Disc 5”b) Laser unclamps and the tray returns to middle stock location (TRV motor). c) Display = “Change”d) Laser assembly lowers to tray 5 location (Stocker motor). e) TRV motor pulls tray 5 into the laser assembly. f) TRV motor clamps the disc if any.
g) TRV motor moves the sled away from home position to begin disc readout for play.
All Trays out – (Close / Open button is pressed)
a) Laser drops down (unclamps) and tray returns to middle stock location (TRV motor).b) Stocker motor continues to turn to internally catch all 5 gears of the #328 “OC” gear. When the last gear is caught, all the trays are moved to the end of the stock area almost out of the mechanism (for disc insertion)
laser
Stock location
Trays 2-5rear Side View
Slide # 16
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
5 Disc Mechanism - Concept & Transfer Alignment 1/4
Figure 1b – mech components
Operational Concept:
There are 2 motors and 8 sensors in the CR-14 mech.I. The traverse motor moves:
• Laser back & forth • Clamps disc• Pulls trays into the laser assembly
II. The stocker motor moves • Tray(s) between the middle stocker
area and out of the assembly (for disc insertion)
• Traverse / laser platform up/dwn,
III. Trays moved from the stock area must be transferred to the laser area.
1) Tray transfer is made after the traverse assembly elevators to the desired tray level. The following occurs in the rear traverse assembly:
2) The traverse motor uses arms to pull the tray into gear #331. Pictures in the fourth slide 4/4.
3) SW4 opens (fp 8251) to tell the micro the tray is in.4) The traverse motor continues to turn, bringing the tray
in, then clamps the disc5) SW5 opens (fp 8251) at clamp end and sled moves
away from home.6) The sled moves the laser to the approx TOC disc
area & stops. The laser comes on, lens focus searches and if a disc is found, spins it.
7) SW4 and SW5 are both inside the Traverse assembly.
laser
Stock area
Trays 2-5rear
Figure 1a – Default position side view
rear
Traverse assembly p/n = RD-DDtx002-V
Mechp/n = RD-ddc 026-S
laser
Tray 1
Stock motor
traverse motor
Top view
Slide # 17
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
5 Disc Mechanism - Assembly Transfer Alignment – Trays Out 2/4
Preparing the Traverse unit for docking:
1. Trays Out (laser down)
2. Rotate the black gears so the white slider and laser are forward, as shown.
Next page is a close up picture.
Rear
Figure 2
Slide # 18
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
5 Disc Mechanism Assembly Transfer Alignment – Trays Out 3/4
Preparing the Traverse unit for docking:
3. Slide the top #336 sub slide plate inside the cutout to the left or as far as it will go without force (pictured down).
4. This permits the other end of the #336 slide plate to engage gear #331.
5. Rotate the #331 gear (cw) so the plastic arm of the sub plate points past the triangle cutout, all the way left as shown. This is the elevator position.
6. The rear Traverse portion of the mech is ready for docking with the front tray assembly.
7. Optional - At the middle tray area (fig 4), you may manually rotate the stocking motor gear so the black gear hole lines up here. It will pwr to this position anyway.
8. Plug in the mech’s 3 ribbon cables and test.
rear
#331 gear
front
left Figure 3Figure 4
cutout
Slide # 19
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
5 Disc Mechanism Assembly Transfer Alignment – Tray In 4/4
Fig 5 – Traverse assembly elevatored up to tray level. Note position of #333 tray load lever for elevator operation.
Fig 6 – Traverse motor moves #333 lever to pull tray 1 in.
Fig 7 - #333 lever slips under tray 1.
Fig 8 - #333 lever pulls tray 1 into gear #331 on the other side (not shown).
Gear #331 grabs the tray teeth and pulls the tray into the laser assembly.
rear
Lever #333
Laser area Stock
area
III. Trays moved from the middle stock area must be transferred to the laser area.• Tray transfer is made after the traverse
assembly elevators to the desired tray level.• The traverse motor uses arms to pull the tray
into gear #331. Details in slide 4/4, above.• SW4 opens (fp 8251) to tell the micro the tray is
in.
Operational Concept Conclusion
Gear #331
Slide # 20
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Home Theater Products Repair
Table of ContentsElectronics –Layouts / Hints Hints – p/n, New codes, Tests, Reset 4Layout w test points and PS voltages 5Wireless
SH-FX65/66 Rear Receiver Setup 8Wireless Troubleshooting Plan 9Testing & Paring Trans & Rec 10Transmitter / Receiver Repair Info 11
Power ON Power On Sequence 14
Mechanism – stacked 5 Disc model CR-14
Operation 15Alignment 16Troubleshooting 21Laser Replacement (removal & install) 25
Power SupplyPS Block with isolation strategy 31PS Circuit with ref voltages 32
ProtectionProtection Concept (F61 & F76 codes) 34Protection Circuitry 35Protection Repair Procedure 36
AudioConcept 39Speaker Output Waveform 40Sample Problems & Repair Methods 41
SA-PT660
SA-PT760
SA-PT960
T
RSW
center
center SW
T
R
center
SW
Slide # 21
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Mechanism Access for Troubleshooting
Fig 9 – cover removal Fig 10 – spindle magnet plate
Access - Cover removal to view the mechanism
1. Left fig 9 - Push down on the 2 plastic catches and slide the top plastic cover ¼” rearwards to unlock.
2. Lift up the top plastic cover about ¼” for clearance and slide out toward the front to unhook the 2 tray stop arms.
3. Right fig 10 – Remove the spindle magnet plate by pulling in on the 2 plastic catches, then lift the plate up and out.
¼”
up
out
¼”
Slide # 22
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Mech Troubleshooting. Is it the Mech or the Circuitry?Troubleshooting concept: The fastest way to find out if the circuitry is causing the mech problem is to check the sensors. When they turn on, they ground out the micro input lines, proving each sensor is OK.
Procedure:1a. Note the
position of the tray in the jammed mechanism (pictured left).
1b. Unplug the ribbon cable from socket CN2011.
2. Measure the voltage at each of the CN2011 socket pins. The voltages should be identical to the ones listed on the next page.
Default = Tray 1 loaded Defect - All or some trays OutDefect -Trays 2-5 loaded (shown is tray 3 loaded)
Default tray 1 position
Fig 11
Fig 12
Fig 13
rear Isolation
Slide # 23
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Mech Troubleshooting. Is it the Mech or the Circuitry?
When the mechanism does not work correctly, is the problem mechanical? Is it a sensor under the mech? Is it on the main board by the microprocessor?
Isolation Procedure:1. Note which tray is in the laser assembly. Unplug the ribbon cable at CN2011.2. Compare the dc voltages at the 11 pin connector (without the cable inserted) to the
“No cable” column voltages shown below. If any are different, the main board is at fault. Check the pull up resistors and check the main board for cracks.
3. Note the position of the trays in the mechanism. Reconnect CN2011.4. Compare the dc voltages at the same CN2011 connector to the corresponding
column in the chart below (cable inserted). Pictures are on the previous page. If any of the voltages do not agree with the chart below, the corresponding sensor (Q1-5, Sw3,4) is bad. If the voltages all agree, the mechanical assembly is defective or out of alignment. Replace the assembly, or do the prev. transfer alignment.
CN2011 Connector Voltage CN2011/
pin No CN2011
cable Tray 1 in
Trays 2-5 in
All trays out
CN2011/pin corresponds to:
Changes during
1 8.2V 7.5V 7.5Vdc 7.5Vdc Motor driver Vcc 2 gnd No change 3 5Vdc 5Vdc 5Vdc 5Vdc Q4 Mode sensor Elevator dwn 4 gnd 5 5Vdc 0Vdc 5Vdc 0Vdc SW3 Top sw 6 5Vdc 0Vdc 0Vdc 0Vdc Q1 UD (lever
sensor) Trays stocked
7 0Vdc 0Vdc 0Vdc 0Vdc Motor fwd 8 0Vdc 0Vdc 0Vdc 0Vdc Motor rev 9 5Vdc 0Vdc 0Vdc 0Vdc Q2 close (gear
sens)
10 5Vdc 0Vdc 0Vdc 5Vdc Q3 home (gear sens)
Tray moves back / forth
11 5Vdc 0Vdc 0Vdc 0Vdc Q5 open (lever sens)
H at tray out
Slide # 24
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Home Theater Products Repair
Table of ContentsElectronics –Layouts / Hints Hints – p/n, New codes, Tests, Reset 4Layout w test points and PS voltages 5Wireless
SH-FX65/66 Rear Receiver Setup 8Wireless Troubleshooting Plan 9Testing & Paring Trans & Rec 10Transmitter / Receiver Repair Info 11
Power ON Power On Sequence 14
Mechanism – stacked 5 Disc model CR-14
Operation 15Alignment 16Troubleshooting 21Laser Replacement (removal & install) 25
Power SupplyPS Block with isolation strategy 31PS Circuit with ref voltages 32
ProtectionProtection Concept (F61 & F76 codes) 34Protection Circuitry 35Protection Repair Procedure 36
AudioConcept 39Speaker Output Waveform 40Sample Problems & Repair Methods 41
SA-PT660
SA-PT760
SA-PT960
T
RSW
center
center SW
T
R
center
SW
Slide # 25
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
5 Disc Mechanism Laser Replacement 1/5 – Removed from any play position
Setup –
Move Mech to PLAY position:
A. Power the unit on, select DVD and let the micro automatically move the mechanism to load tray 1, play position (the default PLAY position is shown at left for understanding only *).
B. Unplug the 3 cables and Remove the mechanism.
C. Turn the mech over.
Go to the next page.
Panasonic CR-14 Mechanism -
Default Position (no discs)
If the mechanism is replaced, The TRV / laser assembly is transplanted to the new mechanism.Mech p/n = RD-DDC026-S
Traverse/Laser p/n = RD-DDtx002-V
front
back
Fig 14
Mech p/n = RD-DDC026-S
Traverse/Laser p/n = RD-DDtx002-V
* Verification is from the front panel tray compartment. Trays 2-5 are seen below but tray 1 is recessed (loaded).
Trays 2-5
Tray 1 inside
Front view
Slide # 26
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
5 Disc Mechanism Laser Replacement 2/5 – Removed from play position
D. Removing the Laser assembly from the bottom in play position:
1. Locate the bottom of #335 TRV slide plate and move the catch up as shown.
2. Slide #336 sub slide plate to the right as shown until the grooves in the slot are revealed (permitting the traverse assembly to lift out).
3. Go to the next page.
back
front# 336
# 335
Fig 15
Slide # 27
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Removing the Laser assembly:
3. Lift up the TRV assembly in the direction of the two arrows shown.
Go to the next page.
front
back
5 Disc Mechanism Laser Replacement 3/5 – Removed from play position
Fig 16
Slide # 28
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
5 Disc Mechanism Laser Replacement 4/5 – Installation
Reinstalling the Laser assembly:
4. Before dropping the laser assembly into the TRV assembly observe the two areas (A & B) outlined.
5. During the insertion, mate the pin of the laser slider (A) to the mechanism’s corresponding groove (B).
Go to the next page.
B A
Fig 17
Slide # 29
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
5 Disc Mechanism Laser Replacement 5/5 – Installation
Reinstalling the Laser assembly:
6. Drop the laser assembly in.
7. Slide the lever to the left as shown in arrow 2.
8. Make sure the catch is back down.
9. Finished. Turn the mechanism over and connect the mech’s 3 ribbon cables to the remainder of the unit.
4
Fig 18
Slide # 30
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Home Theater Products Repair
Table of ContentsElectronics –Layouts / Hints Hints – p/n, New codes, Tests, Reset 4Layout w test points and PS voltages 5Wireless
SH-FX65/66 Rear Receiver Setup 8Wireless Troubleshooting Plan 9Testing & Paring Trans & Rec 10Transmitter / Receiver Repair Info 11
Power ON Power On Sequence 14
Mechanism – stacked 5 Disc model CR-14
General Operation 15Concept & Alignment 16Failure? Mech or circuitry? Access 21Laser Replacement (removal & install) 25
Power SupplyPS Block with isolation strategy 31PS Circuit with ref voltages 32
ProtectionProtection Concept (F61 & F76 codes) 34Protection Circuitry 35Protection Repair Procedure 36
AudioConcept 39Speaker Output Waveform 40Sample Problems & Repair Methods 41
SA-PT660
SA-PT760
SA-PT960
T
RSW
center
center SW
T
R
center
SW
Slide # 31
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Power Supply Block for Stby, Pwr On, Isolation.
1. Output volt @ w5713
2. FdBk volt at w5711
Defect area
30Vdc 1.5Vdc Normal Operation
Lower than 30V Higher than 1.5V Reg circuit (IC5801, Q5802)
Lower than 30V Lower than 1.5V Output Stage (IC5701, T5701, D5702)
Higher than 30V Higher than 1.5V Output Stage (IC5701, T5701, D5702)
Higher than 30V Lower than 1.5V Reg circuit (IC5801, Q5802)
Dividing a PS problem to the output or regulation stage with 2 voltages.
Plug In, Power ON Sequence1. Press Power ON2. Fan turns on - Starts Noisy3. Hello is displayed4. Last Mode used is displayed.
1
2
Measure voltages. Look up voltages on chart below for the defect area.
Slide # 32
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Power Supply Circuit
Slide # 33
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Home Theater Products Repair
Table of ContentsElectronics –Layouts / Hints Hints – p/n, New codes, Tests, Reset 4Layout w test points and PS voltages 5Wireless
SH-FX65/66 Rear Receiver Setup 8Wireless Troubleshooting Plan 9Testing & Paring Trans & Rec 10Transmitter / Receiver Repair Info 11
Power ON Power On Sequence 14
Mechanism – stacked 5 Disc model CR-14
Operation 15Alignment 16Troubleshooting 21Laser Replacement (removal & install) 25
Power SupplyPS Block with isolation strategy 31PS Circuit with ref voltages 32
ProtectionProtection Concept (F61 & F76 codes) 34Protection Circuitry 35Protection Repair Procedure 36
AudioConcept 39Speaker Output Waveform 40Sample Problems & Repair Methods 41
SA-PT660
SA-PT760
SA-PT960
T
RSW
center
center SW
T
R
center
SW
Slide # 34
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
PT760 Protection Troubleshooting Concept
Slide # 35
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
PT760 Protection Circuit
Slide # 36
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
F61 / F76 error code Repair procedure (1/2)Use the protection diagrams for strategy information (p32-33) and the layout diagram (p25-26) to locate test points. The main strategy below is to first isolate the problem to one of 5 boards.
Board Isolation:
F61 Error Code
1. Even if the fan blades were spinning, replace the fan if the 3 pin CN5501 fan connector voltages are 7vdc, 0V, and 0.6Vdc (normal = 7V, 0V, 0V) at power on. See Protect diagrams.
2. Isolate the problem to the D Amp board – The problem is on the D Amp board if the unit remains powered on (no F61 error code) with CN5050 unplugged (disconnected). Go to A.
3. Isolate the problem to the SMPS board – The problem is on the SMPS board if the unit remains powered on (no F61 error code) with CN5802/pin 4 removed from the plug and the connector plugged back into the socket (with wire 4 missing). Go to B, next page.
F76 Error Code
1. On the Main board, unsolder CN2008/pin 21 OR remove jumper w2866 (layout diagram page 25).
2. Turn the unit ON. Does the Unit shut down with an F76 error code?
a) The unit remains ON (no F76 error code). The problem is on the power supply board or DVD module. Go to C, next page.
b) The unit still shuts off with an F76 error code. The problem is on the main board or power supply bd. Go to D, next page.
Slide # 37
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
F61 / F76 error code Repair procedure (2/2)
A) D Amp Board1. If the voltage at +
C5133 is 0.6Vdc, one of the output ICs is bad. Check the speaker terminal voltages to find out which +/- pair is more than 0.6Vdc at power on. The terminal that is 0.6V or more has a bad output IC. +C5133 = 0Vdc means the output ICs are all good.
2. If the voltage at fan CN5501/pin 3 = 0.6Vdc, replace the fan. 0V = norm.
3. If this CN5501/pin 3 fan voltage is normal at 0Vdc before shutdown, cut jumper W5002. Reconnect CN5050 & power On. Unit stops shutting down? Replace Q5640 & Q5641.
4. If cutting W5002 does not stop the shutdown F61 error code, replace SMD Q5101,Q5102.
B) SMPS Board1. Keep CN5802/pin
4 disconnected.
2. Use the layout diagram to locate and measure the +30V and -30V and fan 18V (CN5500/pin1) . Missing? Trace it to its source using the simplified PS diagrams.
3. If the voltages are all present, replace TH5860, Q5861,2 and QR5802.
C) Power Board1. Resolder
CN2008/pin 21 or reconnect jumper w2866 (removed previously).
2. Unplug 50 pin ribbon cable at main board CN2001 and power on the unit. No more F76 error code? Replace the DVD module
3. If F76 still appears, replace Q2921, Q2922 and R2913.
D) Main or Pwr Board1. Resolder CN2008/pin 21 or
reconnect jumper w2866 (removed previously).
2. Remove jumper w2753 so the unit will not shutdown.
a) If the unit still shuts down with an F76 error code, - replace the pull up resistor (R2051) at IC2001/pin 43 and then the micro IC2001.
b) If the unit stops shutting down, Check all the 11 power supply voltages listed on the layout diagram.
• If one is missing or excessive, trace it to its source.
• If the voltages are all normal, check the main bd. protection parts (D2945, Q2919, Q2909, Q2923,4 and related zeners.
F61 Error Code F76 Error Code
Use the layout diagrams (slide 25-26) to locate jumpers and key parts.
Slide # 38
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Home Theater Products Repair
Table of ContentsElectronics –Layouts / Hints Hints – p/n, New codes, Tests, Reset 4Layout w test points and PS voltages 5Wireless
SH-FX65/66 Rear Receiver Setup 8Wireless Troubleshooting Plan 9Testing & Paring Trans & Rec 10Transmitter / Receiver Repair Info 11
Power ON Power On Sequence 14
Mechanism – stacked 5 Disc model CR-14
Operation 15Alignment 16Troubleshooting 21Laser Replacement (removal & install) 25
Power SupplyPS Block with isolation strategy 31PS Circuit with ref voltages 32
ProtectionProtection Concept (F61 & F76 codes) 34Protection Circuitry 35Protection Repair Procedure 36
AudioConcept 39Speaker Output Waveform 40Sample Problems & Repair Methods 41
SA-PT660
SA-PT760
SA-PT960
T
RSW
center
center SW
T
R
center
SW
Slide # 39
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Audio Processing Concepts
Slide # 40
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Audio – Speaker Output Waveforms
No Audio @ spk term Music or Voice Audio @ spk term
Background sine wave is modulated with voice audio that averages above and
below the 0V center line (PAM).
Digital Scope snapshot at the Speaker Terminals
Spk Terminal Output = background sine wave at 1.4Vp-p @ 375kHz. Duty cycle = 50%
Average spk DC voltage = 0VdcSame output with or without speakers.
Normal “RF” waveform at the speaker terminals even when there is no sound!
Typical voice waveform at the speaker terminals
There is a constant 1.4Vp-p minimum signal with the digital (PAM) audio.
PAM = Pulse Amplitude Modulation
Units with a digital power output IC always outputs a sine wave at the speaker terminals
Output IC is ON * but may be muted or no audio is input.
* Output ICs can be turned off from the mute input. 5V = norm, 3V = mute, 0V = Off.
Slide # 41
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Sample Audio Problems – Troubleshooting Methods
Audio Troubleshooting Isolation Methods1. No Audio Causes (all inputs dead)
a) Pwr Supply loss – check for + 30Vdc at pwr on. (see layout diagram)b) No Osc input – check for 4.5Vp-p (375kHz) at pin 1 of each output IC5000-5400/pin 1.c) Mute input – check for normal (unmute) 5Vdc at CN2009/pins 12, 13, 17. d) Mute input – check for broken headphone jack Sw at CN2007/pin 11 [5V = hp in, 3.5V = hp out]
2. Missing 1 or more channels (remote is needed)
a) Mute – check for normal 5Vdc at each output IC5000-5400/pin 23 (last pin).b) No Osc – check for 4.5Vp-p (375kHz) at each output IC5000-5400/pin 1.c) Use the Audio Process diagram info to select “S Music” then scope the audio at CN2003 pins.
3. Hum - Unplug CN5050 and power the unit on.a) Hum still present? – “Damp” board problem. The board’s gnd should not touch the chassis.b) Hum gone? – SMPS or Main board problem. (Main transformer T5701 if lightning damage)
4. Mute Causesa) Headphone plugged in instructs the micro to mute the spk output (ck sw at CN2007/pin 11) .b) Unplug the tuner (from the main board) to see if it is killing data communications.c) Check the mute voltages at CN2009/pins 17(all spk mute), pin 13 (frt & Sw mute), pin 12 (cent
& Surr mute). Normal voltage = 5Vdc. 0V = mute.d) DVD board no communications or its 50 pin cable is defective / damaged.
5. Low volumeNormal signal levels when the volume control is max at 50 are at the audio processing concepts diagram, lower left corner box. Vp-p Levels are with the “S Music” On and Off.
Refer to the Audio simplified diagram and layout
PT760/960 remote N2QAYB 000 214
PT660 remote N2QAYB 000 210
Slide # 42
Models:SA-PT660SA-PT760SA-PT960SA-PT1060SH-FX67, 85
OutlineWirelessMechPwr SupplyProtectionAudio
Home Theater Products Repair
Table of ContentsElectronics –Layouts / Hints Hints – p/n, New codes, Tests, Reset 4Layout w test points and PS voltages 5Wireless
SH-FX65/66 Rear Receiver Setup 8Wireless Troubleshooting Plan 9Testing & Paring Trans & Rec 10Transmitter / Receiver Repair Info 11
Power ON Power On Sequence 14
Mechanism – stacked 5 Disc model CR-14
Operation 15Alignment 16Troubleshooting 21Laser Replacement (removal & install) 25
Power SupplyPS Block with isolation strategy 31PS Circuit with ref voltages 32
ProtectionProtection Concept (F61 & F76 codes) 34Protection Circuitry 35Protection Repair Procedure 36
AudioConcept 39Speaker Output Waveform 40Sample Problems & Repair Methods 41
SA-PT660
SA-PT760
SA-PT960
T
RSW
center
center SW
T
R
center
SW