TECHNICAL DATA SHEET -...
Transcript of TECHNICAL DATA SHEET -...
PERFORMANCE & BENEFITSPowerCoat allows any solution-based electronic layer to be printed
using various techniques, including inkjet, gravure and screen printing.
PowerCoat is capable of supporting several manufacturing
processes including air drying, infrared or photonic flash
sintering technologies. Its efficient use of expensive silver inks
means that you can realize dramatic cost savings on electrodes.
In high temperature sintering, PowerCoat shows no noticeable
change in its physical characteristics.
In roll-to-roll processing where multiple printing and sintering
processes run sequentially, it can withstand the constant
mechanical tension required for high resolution printing of fine
components, producing fewer registration issues than plastics.
What’s more is that PowerCoat has lower bulk density in
comparison to leading plastic substrates, making lightweight
applications possible, allowing you to save right through to the
delivery and packaging of your products.
It is currently available in two ranges, PowerCoat HD and
PowerCoat XD.
ROUGHNESS OF DIFFERENT SUBSTRATES
RO
UG
HN
ES
S (
NM
)100 000
Uncoated paper
Coated paper
PowerCoat PEN
10 000
1000
100
10
1
0
POWERCOAT DIMENSIONAL STABILITY VS TEMPERATURE
YO
UN
G M
OD
UL
US
(P
A)
PEN PowerCoatPolyimideThermostabilised PET
5 0
1.0E+07
1.0E+08
1.0E+09
1.0E+10
7 0 9 0 1 1 0 1 3 0 1 5 0 1 7 0 1 9 0 2 1 0 2 3 0 2 5 0
T E M P E R A T U R E ( O C )
SURFACE RESISTANCE OF DIFFERENT SUBSTRATES AS A FUNCTION OF SINTERING TEMPERATURE FOR SILVER INKJET PRINTED SQUARES OF 1.5µm IN THICKNESS
S I N T E R I N G T E M P E R A T U R E ( O C )
RS
QU
AR
E (
OH
M P
ER
SQ
UA
RE
) 100 000
10 000
1000
100
10
1
0.1
0.01
1 0 0 1 6 0 2 0 01 2 0 1 4 0 1 8 0 2 2 0
Cast coated paper
Thermostabilised PET
PowerCoatPEN
HD RANGE TECHNICAL DATA
POWERCOAT HD
CHARACTERISTICS APPARATUS STANDARDSVALUE
95 µm 230 µm
Basis Weight g/m2
Sartorius L2200 Balance
NF EN ISO 536- RNE PC.110- RNE PC.111 97 219
Thickness µm
MI20NF EN ISO 20534- PC.90ISO 534- PC.91/PC.101
90 222
Bulkcm3/g
0.93 1.02
Smoothness Ra [nm]
AFM < 10 < 10
Porosity ml/min
Bendtsen L&WNF Q 03-076-COFRAC PC.390ISO 5636/3-COFRAC PC.391
Not Measurable
Not Measurable
Tear mN Tear tester
60-220NF EN 21974- RNE PC.60
MD 500 1050
CD 400 1300
Tear Index mN.m²/g
MD 5 5
CD 4 6
TensileTensile tester
MTC-100
NF EN ISO 1924- COFRAC PC.20- COFRAC PC.21
ForceN
MD 88 200
CD 48 110
Elongationmm
MD 4.8 5
CD 14.6 13.1
Modulus Gpa
DMA
50°C MD 4.3
125°C MD 3.8
200°C MD 3.2
Stiffness Nmm
Stiffness tester Frank
ISO 2493MD 0.5 2.8
CD 0.7 5.7
Burst kPa Bursting tester
EC05NF Q 03-053- RNE PC0.40
ISO 2758-RNE PCO.41
217 580
Burst Index kPa.m²/g
2 3
Brightness Color Touch CTHA 2045NF Q 03-039- RNE PC.200
ISO 2470- RNE PC.20179 81
Yellowing after curing ( E)
Color Touch CTHA 2045 Internal method5 minutes at 180°C 1.3 1
5 minutes at 200°C 4 3
Moisture Content %
Oven GallenkampKern Balance
NF EN 20 287-PC.40ISO 287-PC.41
Moisture content 5 4
Shrinkage %
Unrestrained at 200°C / 5 minMD -0.5 -0.4
CD -0.9 -0.8
Reconditioned at 23°C / 50%RHMD -0.1 -0.1
CD -0.2 -0.1
Dielectric PermittivityInternal method
at 900 MHz 3.3 3.3
Dielectric Loss (tan δ) at 2,45 GHz 0.12 0.12
THE ORIGINAL ULTRA-SMOOTH PAPER SUBSTRATEPOWERCOAT HD IS THE ORIGINAL ULTRA-SMOOTH PAPER SUBSTRATE DESIGNED FOR HIGH-DEFINITION PATTERNING SUCH AS MICROELECTRONICS AND ELECTROPLATING.
Thanks to its unique cellulosic formulation and our patented processes, we’ve created a truly viable alternative to plastics. With incredible thermal stability, mechanical strength and outstanding sintering capabilities, PowerCoat HD is the ideal substrate for more advanced printed electronics.
Our highly sustainable paper substrate features increased adhesion, as well a the possibility of sintering at very high temperatures (200-220°C) contributing to excellent conductivity. The result is significant savings on expensive inks and materials.
Perfect for high-definition patterning (down to <5µm)
Improved conductivity at reduced cost of circuit inks and materials due to extremely high sintering capabilities (200-220°C)
High sintering capabilities in Air, Photonic and RF thermal processes
Excellent thermal stability in colour and dimension
Compatible with all printing techniques: roll-to-roll Flexo, Inkjet, Gravure, Offset, laser ablation and Screen printing
Lightweight and flexible, but can be customized to higher weights: available from 95µm
POWERCOAT XD
CHARACTERISTICS APPARATUS STANDARDSVALUE
125 µm 200 µm
Basis Weight g/m2
Sartorius L2200 Balance
NF EN ISO 536- RNE PC.110- RNE PC.111 129 202
Thickness µm
MI20NF EN ISO 20534- PC.90ISO 534- PC.91/PC.101
128 204
Bulkcm3/g
0.99 1.01
Smoothness Ra [nm]
Bekk (s) 136 80
Profilometer Ra (nm) 1500 2000
Porosity ml/min
Bendtsen L&WNF Q 03-076-COFRAC PC.390ISO 5636/3-COFRAC PC.391
2 35
Tear mN Tear tester
60-220NF EN 21974- RNE PC.60
MD 576 871
CD 604 932
Tear Index mN.m²/g
MD 4 4
CD 5 5
TensileTensile tester
MTC-100
NF EN ISO 1924- COFRAC PC.20- COFRAC PC.21
ForceN
MD 134 88
CD 70 48
Elongationmm
MD 3.230 2.935
CD 7.577 5.897
Stiffness Nmm
Stiffness tester Frank
ISO 2493MD 1.498 4.044
CD 0.964 2.371
Burst kPa Bursting tester
EC05NF Q 03-053- RNE PC0.40
ISO 2758-RNE PCO.41
386 489
Burst Index kPa.m²/g
3 2
Brightness Color Touch CTHA 2045NF Q 03-039- RNE PC.200
ISO 2470- RNE PC.20182.6 82.4
Yellowing after curing ( E)
Color Touch CTHA 2045 Internal method 5 minutes at 180°C 2.8 2.6
Moisture Content %
Oven GallenkampKern Balance
NF EN 20 287-PC.40ISO 287-PC.41
Wet weight 8.11 12.64
Dry weight 7.72 12.12
Moisture content 4.81 4.11
Shrinkage %
Unrestrained at 200°C / 5 minMD -0.36 -0.35
CD -0.71 -0.70
Reconditioned at 23°C / 50%RHMD -0.10 -0.07
CD -0.19 -0.14
XD RANGE TECHNICAL DATA
A NEW STANDARD IN HIGH-THROUGHPUT PAPER ELECTRONICSPOWERCOAT XD IS OUR MID-RANGE CELLULOSIC SUBSTRATE, DESIGNED FOR HIGH THROUGHPUT ELECTRONICS APPLICATIONS.
Compatible with a wide range of existing pressroom technologies including screen, Flexo, Gravure and Offset printing, PowerCoat XD gives you the flexibility to introduce intelligent functionality into virtually any paper product.
Thanks to our patented paper formulation, you benefit from high roll-to-roll strength, excellent sintering capabilities (180°C) and superior thermal stability for class-leading performance during demanding, high-volume production processes.
Specially optimised for high-volume, demanding production processes
Superb sintering capabilities in Air, Photonic and RF thermal processes
High thermal stability in color and dimension
Lightweight and flexible, but can be customised to heigher weights: available from 95µm