Technical Book ROOFING SYSTEMS MAPEPLAN PVC-P · 2012. 6. 5. · Technical Book ROOFING SYS TEMS M...

Technical BookROOFING SYSTEMSMAPEPLAN PVC-P

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pag. 04 1. Green innovation

pag. 06 2. Production process

pag. 08 3. Roof application systems

for PVC membranes

pag. 18 4. Accessories

pag. 20 5. Technical drawings

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Plant certificated ISO 14001

30% of energy used in our plant is produced bycogeneration process

100% Recycling of water in the production process

100% Recycling of production wastage

LEED certification *

Reduction by 70% of packaging materials

Environmental friendly production system

Reduced emission CO2

* LEED (Leadership in Energy and Environmental Design) is an internatio-nally recognized green building certification system. It is the International reference for design, building and management of environmental friendly, high-performance buildings.

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• Factory quality system certified according to ISO 9001/2000 standard

• Multi-extrusion coating production line of latest generation

• One passage production process, insertion of internal reinforcement without pre-lamination

• Environmental friendly feeding vacuum pipes system

• Constant digital control of the membrane’s thickness

• Video electronic control of membrane’s quality to both surfaces

• No stress membrane winding system

• Quality control tracking system

• Total quality concept: from formulation of raw materials until finished product

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Mapeplan D unreinforced membrane for details and building particulars

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Synthetic membrane in PVC-P with high-resistant polyester net reinforcement.

Mechanically fixed membrane system for exposed roof installations.

MAPEPLAN M is produced in one multi-extrusion coating process, and insertion of internal reinforcement is without pre-lamination.

Standard colour of top layer is light grey, the bottom layer is dark grey (other colours are available on request).

Mapeplan M is UV-resistant and may be exposed to all weather conditions.

(other thicknesses are available on request)

Spot fixing system under overlaps: the membrane is fixed along the overlaps using screws and plate-fasteners, it is suitable for common

structures (metal decks, concrete, wood, etc).

STANDARD THICKNESSES

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CHARACTERISTICS OF MAPEPLAN M:

• Resistant to ageing processes

• Flexible at low temperatures

• Puncture resistant

• Hail resistant

• UV-resistant

• High workability and weldability

• Vapour permeable

• Dimensionally stable

• Excellent fire behaviour

1. Overlap/Hot air welding2. Mechanical fixing system3. Mapeplan M, roofing membrane4. Thermal insulation (mechanically fixed) *5. Vapour control layer, for example Mapeplan VB PE6. Substrate

* schedule a separation layer, if required

11

Synthetic membrane in PVC-P with high-resistant polyester net reinforcement, fleece backed with 300gr/m2 woven-non-woven polyester.

Mechanically fixed membrane system for exposed roof installations. Suitable for installation on non compatible surfaces.

MAPEPLAN Mf is produced in one multi-extrusion coating process, and insertion of internal reinforcement is without pre-lamination.

Standard colour of top layer is light grey, the bottom layer is dark grey (other colours are available on request).

Mapeplan Mf is UV-resistant and may be exposed to all weather conditions.



1,2 mm 1,5 mm 1,8 mm 2,0 mm

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Spot fixing system under overlaps: the membrane is fixed along the overlaps using screws and plate-fasteners, it is suitable for common

structures (metal decks, concrete, wood, etc).

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CHARACTERISTICS OF MAPEPLAN Mf:




• Hail resistant

• UV-resistant





1. Overlap/Hot air welding2. Mechanical fixing system3. Mapeplan Mf, roofing membrane4. Thermal insulation (mechanically fixed) 5. Vapour control layer, for example Mapeplan VB PE6. Substrate


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Synthetic membrane in PVC-P with high dimensional stability glass mat reinforcement.

Suitable for ballasted and roof garden systems.

MAPEPLAN B is produced in one multi-extrusion coating process, and insertion of internal reinforcement is without pre-lamination.

Standard colour of top layer is light grey, the bottom layer is dark grey.

Mapeplan B is UV-resistant, resistant to microbiological attacks and is root-resistant.



1,2 mm 1,5 mm 1,8 mm 2,0 mm

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Ballasted roof system: the membrane is ballasted with gravel, pavings, concrete slabs or roof garden.

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CHARACTERISTICS OF MAPEPLAN B:


• Root-resistant

• Resistant to microbiological attacks




• UV-resistant




1. Overlap/Hot air welding2. Ballast3. Protection layer4. Mapeplan B, roofing membrane5. Thermal insulation *6. Vapour control layer, for example Mapeplan VB PE7. Substrate


15


Synthetic membrane in PVC-P with high dimensional stability glass mat reinforcement, fleece backed with 300gr/m2 woven-non-woven polyester.

Adhered system for exposed roof installations with specific Mapei Mapeplan® ADS 100 adhesives. Suitable for installation on non compatible

surfaces. MAPEPLAN Af is produced in one multi-extrusion coating process, and insertion of internal reinforcement is without

pre-lamination. Standard colour of top layer is light grey, the bottom layer is dark grey (other colours are available on request).

Mapeplan Af is UV-resistant and may be exposed to all weather conditions.



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Bonded system: the membrane is adhered with Mapeplan® ADS 100 adhesive.

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1. Overlap/Hot air welding2. Mapeplan AF fleece backed roofing membrane 3. Mapeplan ADS 100 adhesive4. Fully bonded thermal insulation5. Fully bonded vapour control layer, for example Polyvap SA bi-adhesive6. Substrate


CHARACTERISTICS OF MAPEPLAN Af:




• Hail resistant

• UV-resistant





17

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MAPEPLAN WALKWAY Protection synthetic membrane in PVC-P with non-slip textured surface.Mapeplan WALKWAY is UV-resistant and may be exposed to all weather conditions.Standard thickness: 1,5 mm.Colour: dark grey.

MAPEPLAN DUnreinforced synthetic membrane in PVC-P, suitable for details and building particulars Mapeplan D is UV-resistant and may be exposed to all weather conditions.Standard thickness: 1,5 mm.Colour: light grey.

MAPEPLAN VB PEPolyethylene vapour control layer.

POLYDRENSeparation and protection layers in woven-non-woven polyester or polypropylene.

The delivery program is complete with all accessories to perform the Mapeplan roofing system.

19

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1. Expansion/contraction joint2. Overlap3. Hot air welding4. Mapeplan5. Thermal insulation *6. Vapour control layer7. Substrate 8. Compressible thermal comprimibile


1. Perimetral profile2. Hot air welding3. Mechanical fixing4. Mapeplan5. Thermal insulation *6. Vapour control layer7. Substrate8. Support 9. Mechanical fixing


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1. Sealing2. Terminal profile3. Overlap/hot air welding4. Mapeplan5. Existing waterproofing job6. Substrate7. Mechanical fixing8. Finishing profile

1. Leaf guard2. Outlet3. Hot air welding4. Mapeplan5. Thermal insulation *6. Vapour control layer7. Substrate 8. Mechanical fixing


21

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1. Gutter2. Mechanical fixing3. Hot air welding4. Thermal insulation *5. Mapeplan6. Vapour control layer7. Substrate 8. Mechanical fixing


1. Perimetral profile 2. Hot air welding 3. Mapeplan ADS 200 adhesive 4. Mapeplan 5. Protection and drainage layer 6. Ballast 7. Thermal insulation * 8. Vapour control layer 9. Substrate 10. Mechanical fixing


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1. Perimetral profile 2. Sealing 3. Terminal profile 4. Hot air welding 5. Mapeplan 6. Roof garden soil 7. Protection and drainage layer 8. Thermal insulation * 9. Vapour control layer10. Substrate 11. Mechanical fixing


1. Sealing2. Terminal profile3. Mapeplan ADS 200 adhesive4. Hot air welding5. Mapeplan6. Protection and drainage layer7. Gravel8. Kerb9. Roof garden soil10. Vapour control layer11. Substrate12. Mechanical fixing13. Finishing profile

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Technical BookROOFING SYSTEMSMAPEPLAN PVC-P

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www.mapei.com

MAPEPLAN range is produced by:

Registered Office - Viale Jenner, 4 - 20159 MILANO

Head Office - Via dell’Artigianato, 34 - 31047 Ponte di Piave (TV) - ItalyTel. +39 04227547 - Fax +39 0422854118 - www.polyglass.com - [email protected]

RELA

TION

AL -

(ENG

) 03/

11 -

2000

03 -

2011

Technical Book ROOFING SYSTEMS MAPEPLAN PVC-P · 2012. 6. 5. · Technical Book ROOFING SYS TEMS M...

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