Tech Manual TQ Series Booster Pump - Kinetico · TQ Series Booster Pump Manual About this Manual...

Tech Manual TQ Series Booster Pump

Models:

TQ Pump

TQ Series Booster Pump Manual

TABLE OF CONTENTS

1.0 General Information About this Manual........................................................................................................................ 2 Reverse Osmosis Technology..................................................................................................... 4 The Kinetico TQ Series Product Line .......................................................................................... 5 Applications ................................................................................................................................. 6 System Sizing.............................................................................................................................. 8

2.0 Equipment Specifications System Configuration .................................................................................................................. 9 Operating Specifications.............................................................................................................. 9 Component Functionality............................................................................................................. 11

3.0 Installation Getting Started ............................................................................................................................ 12 Pre-installation Review ................................................................................................................ 12 TQ Booster Pump Installation...................................................................................................... 12 Connecting the TQ Booster Pump to the TQ System ................................................................. 13

4.0 Operation and Maintenance Normal Operating Procedures..................................................................................................... 16 Troubleshooting........................................................................................................................... 16

TQ BOOSTER PUMP SYSTEM © 2004, Kinetico Incorporated

Rev. 12/07 Kinetico Incorporated ♦ Corporate Headquarters ♦ Newbury, Ohio 44065 ♦ 440-564-9111 Product No. 10889A

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About this Manual This manual will cover information needed for the proper installation and operation of your Kinetico TQ Series Booster Pump. This information may be more technical in nature, but provides further insight to the continued operation of this equipment at its highest levels. This manual will use various icons to help highlight issues that are relevant to the safe operation of this equipment. The following icons will be used as described:

General information regarding the application of this product will be highlighted by this icon. This will include technical specifications and expected operational results.

Lock out electrical power Use appropriate lockout procedures when servicing. Maintain safe pressure This sign indicates the safe operating pressure range. Consult Maintenance Section Refer to the maintenance section for specific instructions.

Consult Equipment Specifications Section Refer to the equipment specifications section for specific instructions.

Consult MSDS Sheets

A caution icon will be used to present any information that may hold a potential hazard or concern during the installation, use or maintenance of this product. Should this information not be followed, it may result in damage to this equipment and its surroundings.

Electrical shock or electrocution hazard Pinch point or crushing hazard Chemical hazard


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The warning icon will be used to present any information that may result in a severe hazard or concern during the installation, use or maintenance of this product. Should this information not be followed, it may result in severe physical harm.

Stay Clear Do Not Touch No Access Only properly trained and authorized persons can enter area or open panel.

Any tools or materials required during the installation, use or maintenance of this equipment will be preceded by this icon. Using these specific tools will minimize time and effort. Not using the proper tool may result in damage to this equipment, its surroundings or even physical harm.

If there are any additional questions pertaining to this equipment, please contact your local Kinetico Dealer for further assistance.


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Reverse Osmosis Technology In the early 1960’s, the use of reverse osmosis (RO) began its commercial debut. Before this time, the technology had been used by the U.S. military for the purification of water for troops. Since its introduction into the market, RO has continued to gain popularity. RO technology offers the finest level of filtration available. The RO membrane acts as a barrier to dissolved salts and inorganic molecules, as well as organic molecules with a molecular weight greater than approximately 100. Water molecules, on the other hand, pass freely through the membrane creating a purified product stream. The applications for RO are diverse and include desalination of sea water or brackish water for drinking purposes, food and beverage processing, purification of home drinking water and many others. Utilizing RO prior to Ion Exchange (IX) for the production of ultra high water qualities dramatically reduces operating costs and regeneration frequency of the IX system. Pressures associated with RO systems can range from 40 psi for tap water systems to 1,000 psi for sea water desalination systems.

Concentrated Solution Dilute Solution

Semipermeable Membrane

Concentrated Solution Dilute Solution

Figure 1

RO technology is not new. The process of osmosis is actually found in nature and in the human body. In this application, human membranes allow nutrients or waste products to pass in and out of the blood stream. “Semipermeable” means that the membrane is permeable to some species and not permeable to others. Most semipermeable membranes allow water to pass through and not other molecules or ions. Figure 1 shows a concentrated solution will increase in volume as water from the dilute solution permeates through the membrane. In this fashion, the concentrations on either side of the membrane become equal, even though the volumes are not. This dilution relationship can be quantified by the rise in the height of the salt solution. This height will increase until the pressure of the column of water (salt solution) is so high that the force of this water column stops the water flow. The equilibrium point of this water column height in terms of water pressure against the membrane is called osmotic pressure.

Semipermeable Membrane

Concentrated Solution Dilute Solution Concentrated Solution Dilute Solution

Pressure

Figure 2

Reverse osmosis (Figure 2) is created if a force is applied to this column of water. Thus the direction of water flow through the membrane can be reversed. This is the basis of the term reverse osmosis. This reversed flow produces “permeate” water from the salt solution, since the membrane does not permit most salt to pass through it. The typical rejection of a semipermeable membrane is over 95%. This means that it will reject 95% of the salts and let 5% pass through.


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The Kinetico TQ RO Product Line Kinetico’s Reverse Osmosis product line is designed to provide high quality reverse osmosis water using line pressure to operate all system features. This design allows the unit to be installed domestically and internationally, regardless of electrical requirements. The capacity of Kinetico’s TQ RO Series systems accommodates daily production requirements from 150 gpd to 225 gpd. The TQ Nanofiltration line is designed to provide a slightly lower quality permeate water than reverse osmosis. The capacity of Kinetico’s TQ Nano Series accommodates daily production requirements from 200 gpd to 300 gpd. System features for the TQ Series include:

Corrosion Resistant Aluminum Anodized Bracket Low Pressure / Low Temperature Production EverCleanTM Rinse

Compact System Design Reverse Osmosis or Nanofiltration Membrane Choice A number of accessories are also available with the TQ Series systems including:

Carbon Filters Backwashing Filters Softeners Storage Tanks

For further information regarding these products, please contact your local Kinetico Dealer. Model Name TQ 172 TQ 173 TQ 172n TQ 173nPart Numbers Reverse Osmosis System 10162 10163 XX XX Nanofiltration System XX XX 10166 10167Rated* Daily Production 150 gpd 225 gpd 200 gpd 300 gpdRated* Daily Production 568 lpd 852 lpd 757 lpd 1,136 lpdMembrane Type Thin Film CompositeNumber of Membranes 2 3 2 3* Based on feed TDS of 500 mg/l and a water temperature of 77 o F

The Kinetico TQ Booster Pump Product Line Part Number Description 11315 Kit, TQ Booster Pump 120V / 60hz 11316 Kit, TQ Booster Pump 230V / 50hz (International Only)


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Applications From A to Z there are a variety of applications for the TQ Series product line. Some ideas on how and where these applications can be found have been provided. Further detail of these application ideas will be available through case studies prepared for each market. Market Applications Dental Office Instrument Feed Water -- Dental instruments represent a

large investment at many dental offices. These tools require high quality water to operate properly. RO water is an excellent choice to maintain the operation of this equipment.

Autoclave Feed Water -- Many dental offices are now

equipped with their own sterilization equipment, the autoclave. This device sterilizes dental instruments through the use of heat and pressure. As part of its operation, feed water to the system is required. RO water is ideal due to its low TDS and provides for reduced operational wear on the autoclave.

Drinking Water -- Any dental office will have drinking water

sources. Along with the other applications listed, one central RO system may be appropriate to meet all water treatment needs.

Grocery Stores Bottled Water Stations -- Many grocers will offer stocked

bottled water as well as refillable bottling locations. These “pay-by-the-gallon” tap locations can be supplied by a TQ RO.

Produce Misting -- Most grocers use misters to keep their

fresh produce hydrated. The water used in these misters will have an effect on the quality and freshness of the produce. Providing an nanofiltered feed to these misters can greatly improve the quality and longevity of their fresh produce -- a benefit that is sure to be noticed by their customer.

Hydroponics/Greenhouses Nutrient feed water -- In both hydroponics and conventional

greenhouses, the quality of water being fed to the plants should be of a consistent, high quality. By using RO feed water, this will standardize the makeup. RO quality water becomes an even greater need should the facility be located where the feed water supply has a high TDS. Under these conditions, the output of the harvest can be greatly increased by reducing the TDS of the water by using an RO system.

Hospitals Autoclave Feed Water (see above) Reagent Grade Pretreatment Water -- Many hospitals will

have their own analytical laboratory where many tests are performed. RO water can be used to produce water for use in these analytical tests.

Laboratory Reagent Grade Pretreatment Water -- Many laboratories

use portable or disposable deionization tanks to produce ultra-pure qualities of water. RO water will greatly increase the gallons produced from these types of DI systems.


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Whole House R.O. TDS Reduction -- In areas where feed water TDS is over 1,000 mg/l, additional water treatment is required to accommodate national drinking water standards (1997 code). RO systems can provide purification to this standard.

Office Buildings Drinking Water (see above) Manufacturing Facilities Final Spot-Free Rinse (see above) Chemical Bath Makeup -- Many manufacturing facilities

add large volumes of water to their chemical baths to make up for water lost by evaporation or drag-out. Using high quality water significantly reduces the risk of bath contamination from untreated water.

Parts Cleaning -- Many chemical cleaning formulations

require purified rinse water following the cleaning process. By using water with low TDS, the chemical cleaning agents can work more effectively.

Schools/Universities Drinking Water (see above) Reagent Grade Laboratory Pretreatment Water (see above) Restaurants Steamers -- Low TDS, nanofiltered water is preferred for

use in this equipment. With untreated water, maintenance on this equipment is very high. This is caused by the TDS contaminants from the raw water that concentrate in the steamers. Prolonged operation with typical raw water will eventually damage these units.

Insta-hots -- In the preparation of many foods, the addition

of hot water via an instant hot water delivery system is used. By pretreating this water to RO quality, it will improve the taste of the food.

Cooking -- As recommended for home use, cooking with

RO water will enrich the natural flavor of food. This quality improvement can be a valuable asset for restaurants striving for the finest cuisine.

Drinking Water (see above) Food Processing Rinse Water -- Many food handling standards now require

pretreatment of rinse water. This may include softening, reverse osmosis or sterilization.

Printing Cooling water makeup (see above) Ink additive -- Many high volume printers such as

newspapers, require high purity water to be used with the quick-drying printing press inks.

Gas Stations Drinking Water (see above) Car Wash / Spot-Free Rinsing (see above)


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System Sizing In the application of the TQ Series Systems, three important site variables must be taken into account: Water Temperature Inlet Pressure Inlet Water Quality To determine the output performance of the unit, a compensated inlet pressure must be determined. The inlet pressure is compensated based on the quality of the inlet water. For each 100 TDS, 1 psi is reduced for the actual inlet pressure. Example:

Actual Inlet Pressure 55 psi Inlet TDS 1,000 mg/l TDS Pressure Reduction: 1,000 mg/l / (100 (mg/l)/psi) = 10 psi Compensated Inlet Pressure: 55 psi – 10 psi = 45 psi

TQ172 TQ172

Reverse Osmosis System Nanofiltration SystemCompensated Inlet Pressure Compensated Inlet Pressure40 psi 50 psi 60 psi 70 psi 80 psi 40 psi 50 psi 60 psi 70 psi 80 psi

40oF 33 gpd 46 gpd 55 gpd 66 gpd 71 gpd 40oF 44 gpd 61 gpd 74 gpd 87 gpd 94 gpd45oF 37 gpd 52 gpd 63 gpd 74 gpd 80 gpd 45oF 50 gpd 69 gpd 84 gpd 99 gpd 107 gpd50oF 42 gpd 58 gpd 71 gpd 84 gpd 90 gpd 50oF 56 gpd 78 gpd 94 gpd 112 gpd 120 gpd55oF 48 gpd 66 gpd 80 gpd 95 gpd 102 gpd 55oF 64 gpd 88 gpd 106 gpd 126 gpd 136 gpd60oF 54 gpd 74 gpd 90 gpd 106 gpd 114 gpd 60oF 71 gpd 98 gpd 120 gpd 142 gpd 153 gpd65oF 60 gpd 83 gpd 101 gpd 119 gpd 128 gpd 65oF 80 gpd 110 gpd 134 gpd 159 gpd 171 gpd70oF 67 gpd 93 gpd 113 gpd 133 gpd 144 gpd 70oF 90 gpd 124 gpd 150 gpd 178 gpd 192 gpd75oF 75 gpd 104 gpd 126 gpd 149 gpd 161 gpd 75oF 100 gpd 138 gpd 168 gpd 199 gpd 214 gpd80oF 82 gpd 114 gpd 138 gpd 164 gpd 176 gpd 80oF 110 gpd 152 gpd 184 gpd 218 gpd 235 gpd85oF 89 gpd 123 gpd 150 gpd 177 gpd 191 gpd 85oF 119 gpd 164 gpd 200 gpd 237 gpd 255 gpd90oF 97 gpd 133 gpd 162 gpd 192 gpd 207 gpd 90oF 129 gpd 178 gpd 216 gpd 256 gpd 276 gpd95oF 105 gpd 144 gpd 175 gpd 208 gpd 224 gpd 95oF 140 gpd 192 gpd 234 gpd 277 gpd 298 gpd

TQ173 TQ173Reverse Osmosis System Nanofiltration System

Compensated Inlet Pressure Compensated Inlet Pressure40 psi 50 psi 60 psi 70 psi 80 psi 40 psi 50 psi 60 psi 70 psi 80 psi

40oF 50 gpd 68 gpd 83 gpd 98 gpd 106 gpd 40oF 66 gpd 91 gpd 111 gpd 131 gpd 141 gpd45oF 56 gpd 77 gpd 94 gpd 111 gpd 120 gpd 45oF 75 gpd 103 gpd 125 gpd 149 gpd 160 gpd50oF 63 gpd 87 gpd 106 gpd 126 gpd 135 gpd 50oF 85 gpd 117 gpd 142 gpd 168 gpd 181 gpd55oF 71 gpd 99 gpd 120 gpd 142 gpd 153 gpd 55oF 95 gpd 131 gpd 159 gpd 189 gpd 204 gpd60oF 80 gpd 111 gpd 134 gpd 159 gpd 172 gpd 60oF 107 gpd 148 gpd 179 gpd 213 gpd 229 gpd65oF 90 gpd 124 gpd 151 gpd 179 gpd 193 gpd 65oF 120 gpd 166 gpd 201 gpd 238 gpd 257 gpd70oF 101 gpd 139 gpd 169 gpd 200 gpd 216 gpd 70oF 135 gpd 185 gpd 225 gpd 267 gpd 287 gpd75oF 113 gpd 155 gpd 189 gpd 224 gpd 241 gpd 75oF 150 gpd 207 gpd 252 gpd 298 gpd 321 gpd80oF 124 gpd 171 gpd 207 gpd 245 gpd 264 gpd 80oF 165 gpd 227 gpd 276 gpd 327 gpd 352 gpd85oF 134 gpd 185 gpd 225 gpd 266 gpd 286 gpd 85oF 179 gpd 247 gpd 299 gpd 355 gpd 382 gpd90oF 145 gpd 200 gpd 243 gpd 288 gpd 310 gpd 90oF 194 gpd 267 gpd 324 gpd 384 gpd 414 gpd95oF 157 gpd 216 gpd 263 gpd 312 gpd 335 gpd 95oF 209 gpd 289 gpd 350 gpd 415 gpd 447 gpd

Note: The above charts are best on using an atmospheric storage or QuickFloTM tank

Tem

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Tem

pera

ture

Tem

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Tem

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EQUIPMENT SPECIFICATIONS

System Configuration Depending on the inlet characteristics of your water, additional components may be required with your TQ Series System. The configuration of these accessories along with their functionality has been listed at the end of this section. Should you require further information regarding this equipment, please contact your local Kinetico Dealer.

Operating Specifications General operating parameters for the TQ product line have been listed in the table below. These specifications have been provided to express the required conditions for the operation of this system. If there are other parameters that you may be concerned about, please contact your local Kinetico Dealer for further operating or performance data.

Exceeding the conditions in the table below may inhibit performance or could cause the system to be permanently damaged.

To assure that these factors are being met, a yearly water analysis is recommended to keep track of your influent water quality. This can be a beneficial tool in recognizing changes in your inlet water supply. If the inlet supply does change, please contact your area Kinetico Dealer. Modifications to the system or additional equipment may be required to maintain peak operation efficiency of your system.


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Model # TQ 172 TQ 173 TQ 172n TQ 173nInlet FilterMembrane PerformanceMembrane TypeMembrane DimensionsNumber of Membranes 2 3 2 3Square Footage of each MembraneArray ConfigurationDrain ControlPermeate Flush, per membraneSystem Shut-Off ControlSystem Controller

PowerInlet ConnectionPermeate ConnectionDrain ConnectionEverCleanTM Rinse Connection

PressureTemperaturepHChlorineHardness (Max.) 4 gpg 4 gpg 20 gpg 20 gpgSilica (Max.)Iron (Max.)Total Dissolved Solids (Max.)

Inlet Flow Rate 0.2 gpm 0.3 gpm 0.28 gpm 0.42 gpmPermeate Flow Rate 0.1 gpm 0.15 gpm 0.14 gpm 0.21 gpmReject Flow Rate 0.1 gpm 0.15 gpm 0.14 gpm 0.21 gpmDaily Production* 150 gpd 225 gpd 200 gpd 300 gpdOperating Pressure RangeNormal Operating PressureRejection Rate - NaCl >95% >95% >50% >50 %Rejection Rate - Ca2SO4 >99% >99% >85% >85 %Recovery Ratio Atmospheric 50% 50% 50% 50%EverCleanTM Rinse Volume 10 oz. 15 oz. 10 oz. 15 oz.WidthDepthHeightWeight 10 lbs. 13 lbs. 10 lbs. 13 lbs.

Part # 10162 10163 10166 10167* Based on 77 degree F water, 500 TDS feed, Permeate to Atmospheric Tank, 70 psi operating pressure

18"6"18"

<0.1 mg/l as Fe<2,500 mg/l as NaCl

40 - 100 psi70 psi

4-10 SU<0.05 mg/l as Cl2

<10 mg/l as SiO2

40 - 100 psi40 - 95oF

3/8" Tubing3/8" Tubing3/8" Tubing

Internal/Automatic

Internal PressureHydraulic

None

1.6 Ft2

ParallelCapillary Tube5 oz reservoir

Sediment CartridgeLow Energy RO or Nanoflitration

Thin Film Composite1.75" x 11"

Com

pone

nts

Con

nect

ions

Feed

Syst

em S

peci

ficat

ions


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Component Functionality The TQ Booster Pump is comprised of various components. A brief description has been provided for each of these major components. The illustration helps depict the physical location of these components on the Booster Pump.

Pressure Switch Fitting The pressure switch fitting is on the right side of the booster pump box. The fitting size is ¼”. Inlet The booster pump inlet is on the right side of the unit. The inlet tubing size is 3/8”. Outlet The booster pump outlet is on the left side of the unit. The outlet tubing size is 3/8”.

Pressure Switch Monitors pressure on the outlet of the membrane. Booster Pump and Motor Boosts pressure of the inlet water. Wire Harness Supply power to the pump. Transformer Converts voltage from 120/60Hz VAC to 24/60Hz VAC or 230/50Hz VAC to 24/50Hz VAC


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INSTALLATION Getting Started The following procedures have been developed to assist during the assembly and installation of your TQ Booster Pump.

The installation of this TQ Membrane System and Booster Pump should be performed by a qualified service person with an understanding of local and regional codes that may affect the installation requirements.

Pre-installation Review Should there be any visible shipping damage to the TQ System or Booster Pump, please contact your freight company for coverage information. Before beginning the installation of the TQ System and Booster Pump, confirm system configuration to be installed, and components that have been ordered. Please review TQ System specification sheet that includes required components. Review of the customer’s facility is also recommended, especially critical operating data that could effect the operation of the system:

Water Pressure The TQ Booster Pump requires a pressurized feed. A minimum pressure of 10 psi must be maintained to the system at all times.

Temperature Ambient temperature must be maintained above 32°F (0°C). Freezing temperatures will cause breakage of equipment and void all warranties. Water Temperature Inlet water temperature must be maintained between 40°F (4.4°C) and 95°F (35°C) to prevent damage to the system’s membranes.

System Location The unit must be installed indoors. Failure to comply with this requirement can cause significant damage to the system and will create a safety concern. The transformer is not waterproof and must be located in an area that is not exposed to water.

TQ Booster Pump Installation Tools and Installation Materials Since the TQ System process high quality water, plumbing runs should all be completed with High Density P.P. or P.E. tubing.

TeflonTM Tape Fitting Sealant / Pipe Dope 3/8” Tubing

Plastic Tube Cutter Phillips Head Screwdriver (medium and small) Additional 316 SS Pressure Gauges Channel Locks


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Connecting the TQ Booster Pump to the TQ System Connect the inlet supply line 3/8” Tubing to the inlet elbow on the TQ Booster pump. Run the 3/8” Tubing through the inlet grommet on the front of the TQ Booster Pump plastic enclosure. Connect the outlet supply line 3/8” Tubing to the outlet elbow on the TQ Booster pump. Run the 3/8” Tubing through the outlet grommet on the front of the TQ Booster Pump plastic enclosure.


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Connect the 3/8” outlet supply line from the booster pump to the inlet of the TQ Membrane system. Remove the ¼” brass plug using a hex wrench from the bottom of the first TQ Membrane Sump. It is only necessary to tap the pressure signal from one of the sumps. For example if installing a booster pump to a TQ 173 system with 3 Sumps it is only necessary to remove the plug from the membrane sump that is closest to the booster pump.


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Apply Teflon tape to the threads and insert a #8551 Elbow, ¼ T x ¼ MNPT into the bottom of the sump. The elbow is inserted where the brass plug was removed. It is only necessary to tap the pressure signal line from only one of the sumps. Connect ¼” Tubing from the Booster Pump Pressure Switch to the ¼” Elbow on the bottom of the Membrane Sump. Recheck all tubing connections then open the inlet pressure supply to allow the pump to pressurize. Plug in the transformer to supply power to the pump. Check all connections for leaks once system is running.


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OPERATION AND MAINTENANCE Normal Operating Procedures

Daily Start-up/Shutdown The equipment will run in an automatic mode, shutting itself off when the storage tank is full. Each time the unit shuts down, the EverCleanTM Rinse is set to flush each membrane with permeate water. The booster pump will also start and stop automatically.

Troubleshooting

Inlet PSI Too Low Check inlet pressure to the pump. The inlet

pressure must be positive and above 10 psi. Pump not Running Check incoming voltage with a voltmeter to the

transformer. Domestic voltage 120 VAC/60hz

Check out going voltage with a voltmeter to the pump. Domestic Voltage 24 VAC/60hz International Voltage 24 VAC/50hz Check the pressure switch. Using a continuity meter

check between the Common (COM) and Normally Open (NO) contacts to determine if the switch opens and closes. The switch is set at 2.3 psi.

Pump Leaking Tighten pump. If continues to leak replace pump. Fittings Leaking Remove tubing and check for burrs. Cut off end of

tubing and re-insert. Chamfer end of tube fitting. Inspect inside o-ring of fitting. If fitting continues to leak replace it.

PSI Switch Leaking Replace it.


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Tech Manual TQ Series Booster Pump - Kinetico · TQ Series Booster Pump Manual About this Manual...

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