Teaching equipmenT designer and manufacTurer...• the + for training in processing: product...

Teaching equipmenT designer and manufacTurer

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pLuriTechnOLOgicaLs equipmenTs ... p. 104

mechanicaL sYsTems .................................... p. 108

diagnOsis and adJusTmenT ................. p. 115

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PRODUCTION ACTIVITIES

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Production activitiesprOducTiOn Lines1

• conduct of production machines of various technologies• parameterization according to production revenues• quality control (spc, traceability, processes capability)• Online production or production in degraded mode (implementa-

tion of activities stripping / repotting)• maintenance (electrical, mechanical, pneumatic ...)• studies of technological solutions• study of the control loops (pressure temperature, velocity and po-

sition).

EXPERIMENTAL CAPABILITIES

• modular line comprised of 1 to 7 machines• manufacturing / product development• filling by volumetric dosing• filling by weight filling• plugging• conformity control• cartoning

MLP 100 1: PreParation Machine of Liquid Product of seMi-Pasty.• the + for technical trainings: multiple regulation technologies (re-

gulation of simple temperature or cascade, regulation of tempera-ture via wave train or phase angle, speed regulation with pid pa-rameters and visualization of the effects of pumping, of error ... )

• the + for training in processing: product manufacturing / imple-mentation recipes of preparation, parameterization

MLP 205: feed tabLe in containing Machines. • This table is used to continuously supply the rest of the line in jars

and flasks

MLP 315: dosing Machine of voLuMetric Liquid• the + for technical trainings: technology of positioning by enco-

der and weighing by sensor with strain gauges• the + for training in processing: the parameterization quality

control (calibration, capability, repeatability spc)

MLP 325: weight fiLLing Machine • the + for technical trainings: technology of positioning by enco-

der and weighing by sensor with strain gauges• the + for training in processing: parameterization, settings

change in format, sorting notion of periodic testing of the reliabi-lity of the control.

MLP 335: PLugging Machine of Pots of fLasks • the + for technical trainings: cycle management of unstacking,

polar manipulators, fieldbus asi• the + for training in processing: parameterization, format change

settings, lot management, traceability, process efficiency.

MLP 345 Machine of controL conforMity by caMera• the + for technical trainings: operation of a camera of quality

control, procedures for image calibrations, Tcpip protocol• the + for training in processing: parameterization, settings

change in format, notion of sorting notion of periodic testing of the reliability of the control.

MLP 500: autoMatic cartoner • the + for technical trainings: Linear axis with a servomotor - po-

sition controller • the + for training in processing: parameterizing of operation,

tool change, settings, change of container and product change

TEChNICAL DETAILS

LINE OF PRODUCTION AND OF MODULAR CONDITIONING

MLP 001

90

Production activities

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Chart of MaChines usable in standalone stations

MlP 100liquid ProduCt

PreParation

MlP 205 feed table in jars

and flasks

MlP 315voluMetriC liquid dosing MaChine

MlP 325voluMetriC dosing

MaChine

MlP 335Plugging MaChine

MlP 345MaChine of Control

by CaMera

MlP 500Cartoner

X X X X X X

Chart of desCending CoMPatibilities of the MlP range

desCending CoMPatibility

doWnstreaM MaChines

MlP 100PreParation liquid

ProduCt

MlP 205 feed table in jars

and flasks

MlP 315liquid voluMetriC dosing MaChine


MaChine



by CaMera

MlP 500Cartoner

uPstreaM MaChine

MlP 100PreParation liquid

ProduCt

the MlP 100 oPerates indePendently.

therefore, the liquid ProduCt Can be

Conditioned on the MlP 315

MlP 205 eed table in jars and

flasks

the MlP 205 Must be PlaCed in front of the first of the MaChinesMlP 315, 325, 335 or 345 used «

MlP 315liquid voluMetriC dosing MaChine

the MlP 315 May be Positioned uPstreaM of the MlP 325 and 335 «


MaChine

the MlP 325 May be Positioned uPstreaM

of the 315 MlP


of the MlP 335


the MlP 335 May be Positioned uPstreaMof the MlP 345 and 500


by CaMera


of the MlP 500

MlP 500Cartoner

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EXAMPLE OF COMPOSITIONS OF LINES

LINE CONFIGURATIONMLP 100

LIQUID PRODUCT PREPARATION

MLP 205 FEED TABLE IN JARS

AND FLASKS

MLP 315VOLUMETRIC LIQUID DOSING MACHINE

MLP 325VOLUMETRIC DOSING

MACHINE

MLP 335PLUGGING MACHINE

MLP 345MACHINE OF CONTROL

BY CAMERA

MLP 500CARTONER

MLP 700 MAINTENANCE -

INDUSTRIAL PALLETIZER 3 AXISL

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PRODUCTION LINES1

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• automated steering system• instructions setting of operation (receivers, parameterization the

operating conditions ...)• study and loop settings of simple temperature control or in cas-

cade• study of the signals of the regulating part of power temperature

via wave train dimmers (syncope) and phase angle selectable by switch

• study of the asynchronous motor speed control + visualization of regulating pumping effects

• study of the regulation pressure• improvement maintenance (optional): integration of a recycling

device of the heat transfer fluid of cooling, for studying of the vibration analysis

• functional analysis• Technical analysis• industrial maintenance organization• any activity of preventive and corrective maintenance (we can

make available of failing hardware directly integrated in pre-mises and place on the machine in order to achieve the mainte-nance operations / contact us).


The mLp 100 reactor is a machine allowing to make pasty liquid ho-mogeneous mixtures, may require temperature regulating, a homoge-nization, an emulsion as well as a pressurization.

This type of machine is used in agrifood preparation, the cosmetic as well as pharmaceutical industry and allows great flexibility in the manufacturing approach to consider.

Therefore, the production receiver as well as the different regulations parameters are all modifiable in order to adjust the process to product to manufacture

This machine allows to the students of pspa to become familiar with the definition of production receiver. for mi and etectrotech sections, the interest is in studying the behavior of the system, the regulations, as well as the part electrical power and automation.

associated with the fluid recycling module (optional), putting in place of a vibration monitoring device is made possible, as well as the spec-tral visualization of current defects of the machine.

chassis• a metal anodized aluminum structure• 4 brake swivel casters for simplified mobility• 1 duckboards overhanging 1 stainless bin for retention of the

fluids and products is situated in the lower part of the machine• 1 electric box described below

eLectricaL box It includes :• circuit breakers and differential• module preventa• main switch• 24V power supply• schneider pLc m340 with card ethernet and analog card• 1 variator types danfOss fc51 for control of the emulsifier• 1 variator types danfOss fc51 for control of mixer + 1 regu-

lator 4 / 20ma for adjusting the setpoint speed + speed display return + 1 frequency converter / current for return speed signal from the encoder

TEChNICAL DETAILS

PREPARATION REACTOR OF LIqUID OR PAsTy PRODUCTs

MLP 100

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controL PaneL• integrated in the electrical box, it includes:

- Buttons, indicators and control switches - color touch screen magelis schneider XBTgT for parameteri-zation of operation of the machine, the selection of actuators for their individual manual control and visualization of sensor states.

oPerating Part• 1 stainless steel reactor with 40L capacity on 3 feet with triple

casing (insulator + heat transfer fluid)• 1 capacitive detector of the fluid level in the double casing.• 1 stainless steel cover guided by preloaded ball pads balanced

by a gallows assembly, cable and counterweight provides access to the interior of the reactor. This support cover of the engines, probes pt100, temperature indicator and management solenoid valve of the reactor pressure

• 1 wheel asynchronous geared motor and screws 0.75kW on mixer associated to an incremental encoder for speed regulation

• 1 asynchronous motor 1500 rev /min for emulsion• 1 analog pressure transducer for measuring the pressure in the

tank + 1 safety valve 2 bars• 1 washing device by perforated ball• 1 plug valve driven by compressed air for the discharge of the

product in the lower part• closing the cover by 8 eye screws and nut on flat seal

heat transfer fLuid circuit• copper piping• different solenoid valves TOr 24V• 1 servo-valve 4/ 20ma for temperature regulation (cooling)• 1 heating rod with safety thermostat for temperature regulation

(heating)• 1 flowmeter• steam traps and drain valves manual• centrifugal pump• flow rate detector

oPtionaL: heat transfer fLuid recycLing ModuLe (ref MLP 110) consisting of:• 1 anodized aluminum structure• 1 bin of 200L in polypropylene• 1 centrifugal pump• 1 unit heater with fan assembly 230V for cooling the coolant fluid• 1 centrifugal pump group composed of:• 1 parallel shaft gear motor output speed 2000rev / min• 1 centrifugal pump• 1 coupling• 1 set of defects identified by vibration analysis• 1 reducer shaft with 2 bearings and 1 failed gear• 1 reducer shaft bearing 1 pinion and 2 bearings where 1 is de-

fective • 1 reducer shaft bearing 1 pinion and 2 bearings in which the

second bearing is defective• 1 unbalance

also ability to create vibration defects by misalignment of the system (obtained by disruption of the system).note: the elements constituting the previously mentioned defects assortment are delivered mounted in subset in a specific case.

suPPLy• power supply: 400V tetra - 50hz

diMensions• LxWxh: 1900x800x2000 (mm)/Weight: 500kg

SERVICES REQUIRED

PREPARATION REACTOR OF LIqUID OR PAsTy PRODUCTs

MLP 100

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• setting a dimmer.• On-line integration for awareness occupation time operator.• mechanical settings for format change.


This machine is used in the industry to ensure a continuous and secure supply of packaging machines in empty containers.This machine is designed to be used upstream of the machines mLp 315, 325, 335 or 345.

chassis • a stainless steel structure in anodized aluminum.• 1 rotating plate framed by peripheral guides.

transfer of Products• rotating plate.• 1 ac geared motor with double reduction wheel and endless screw.

eLectricaL Part• connector Type harting for connection to the machine mLp 315,

325, 335 or 345 associated.

TEChNICAL DETAILS

suPPLy• power supply: from machine mLp associated via an dimmer


SERVICES REQUIRED

FEEDING TAbLE OF bOTTLEs FOR PACkAGING LINE

MLP 205

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The dosing system / filling of automated liquid mLp 315 is integrated in a packaging line corresponding to the range mLp of didaTec it allows to study the operation of a packaging station, and to perform maintenance on.it can be used in on-line operation, in automatic autonomous position, or in degraded mode.it also allows to study the parameterization / steering, the capability as well as mechanical settings associated with the adjustment of the dosage.it can either be used as part of the learning of industrial electricity, of automation, of the maintenance, and production control on auto-mated systems.

chassis• a structure made of aluminum profiles on brake swivel wheels• 1 fully encapsulated in polycarbonate• 2 access doors on the front and rear of the machine (equipped

with safety key contact)• 1 conveyor belt• 1 Tank 20L • 1 volumetric dosing

eLectricaL box• Built on the chassis of mLp 315• circuit breakers and differential.• module preventa• main switch• 1 variator for conveyor• 1 pLc type TWidO modbus ethernet module Tcp ip • 1 display magelis XBTgT• control pushbuttons and Leds on console• annex panel with two-hand control at the bottom part of the ma-

chine for use in secure degraded mode.

oPerative Part• a pneumatic volumetric dosing variable displacement• adjusting of the dose 1mL• a belt conveyor with three-phase asynchronous motor• a system of ginning cylinders (double cylinder ensuring unitary

supply of the containers to the post)• a system of clamping cylinders and of stop• reflex optical sensors to detect the presence of products at diffe-

rent stages of the process.• 1 capacitive rod detector submerged to low level detection of

the tank• 1 block of distributors.

docuMentation• use of the machine manual• Technical documentation of the integrated trade equipment• diagrams and electrical nomenclature• examples of practice exercises provided (calculation of capabi-

lity and characterization of the dosage, format change, use in degraded mode).

oPtions• upstream: dynamic supply table - ref mLp 205• upstream or downstream: weight filling machine of granules - ref

mLp 325• downstream: pots and bottles capping machine - ref mLp 335• Option supervision in ethernet network - ref mLp 800

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• dosage adjustment.• setting of cylinder detectors. • change format.• functional analysis.• Technical analysis.• process capability.• diagnosis and replacement of a capacitive detector hs, 1 distri-

butor hs and 1 hs cylinder (all faulty equipment supplied).• conveyor speed control.• Variator setup.• Operation in degraded mode.


TEChNICAL DETAILS

suPPLy• power supply 230V mono - 50hz• pneumatic supply: 6 bars.• 1 set of 50 pots and 50 bottles provided.


SERVICES REQUIRED

AUTOMATED LIqUID DOsING MAChINE

MLP 315

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• setting the detectors of cylinders• format change• functional analysis• Technical analysis• study of the process capability• management of anomalies of production (scrap)• diagnosis and replacement of a capacitive detector hs, 1 distri-

butor hs and 1 cylinder hs (all faulty equipment supplied)• speed adjustment of endless screw• degraded mode


The dosing system / automated filling of granules mLp 325 is inte-grated in a packaging line corresponding to the mLp range of dida-Tecit allows to study the operation of a packaging station by weight filling, and also perform the maintenance.it can be used in on-line operation, automatic autonomous station, or in degraded mode.it also allows to study the parameterization / control, the capability and the settings affecting the dosage.it can be used equally in the context of apprenticeship of the industrial electricity, of the automatism, of the maintenance, and of the produc-tion control on automated systems.

chassis• a structure made of aluminum profiles on swiveling wheels with

brakes• 1 completely enclosed guarding made of polycarbonate• 2 access doors on front and rear face of the machine (equipped

with safety switch with key)• 1 conveyor belt• 1 hopper of 10L of granules • 1 support for hopper and endless screw overhanging of the

conveyor

eLectricaL box• integrated on the chassis of the mLp 325• circuit breakers and differential• preventa module• main switch• 1 variator for conveyor• 1 variator for endless screw• 1 pLc Twido with analog input card• converter for weighing sensors with strain gauge• 1 touch-screen display magelis type XBTgT• command pushbuttons and Leds

oPerative Part• a hopper• an endless screw• a dosing gearmotor• a weighing sensor with strain gauge• a belt conveyor with three-phase asynchronous motor• a system of ginning cylinders (double cylinder ensuring the unita-

ry supply of the containers to the post• a system of cylinders of abutment and flanging • retro-reflective optical detectors for detecting the presence of pro-

ducts at different stages of the process• 1 capacitive detector for empty level of the hopper

oPtions• upstream: dynamic feeding table - ref mLp 205• upstream or downstream: Volumetric dosing machine of liquids

- ref mLp 315• downstream: capping machine of jars or bottles - ref mLp 335

TEChNICAL DETAILS

DOsING MAChINE OF AUTOMATED GRANULEs

MLP 325

suPPLy• mains supply :230V mono - 50hz• 1 set of 20 jars and 20 bottles provided


SERVICES REQUIRED

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• change format• settings• replacing failed components• intervention on ball guiding unit• study of different types of pneumatic actuators (geared motor,

cylinder and suction cup +venturi)• parameterization on asi bus• functional analysis• Technical analysis• Optional supervision network ethernet ref . mLp800 upon request


The automated capping system mLp 335 is integrated in a packaging line corresponding to the mLp range of didaTecit allows to study the operation of a post of product handling, and to perform maintenance.it can be used in on-line operation, in automatic autonomous-post, or in degraded mode.it also allows us to study the parameterization / control and settings associated with this type of operation, as well as the study of the management of production and traceability of flows, including within the framework of an operation in degraded mode. it can either be used as part of the learning of industrial electricity, of automation, of the maintenance, and production control on auto-mated systems.

chassis• a support structure of aluminum profiles• 4 access doors on front and back of the machine (equipped with

safety key contact).• 1 conveyor belt

eLectricaL box• integrated on the chassis of the mLp 335• circuit breakers and differential• preventa module• main switch• 1 display XBTgT• 1 pLc m340 with module modbus Tcp ip• 1 variator for conveyor• 1 asi master module• Buttons and control switches• machine status Leds

oPerative Part• a system of ginning cylinders (double cylinder ensuring the unita-

ry supply of the containers to the post)• a system of clamping cylinders and of stop

• 4 reflex optical detectors to detection of the presence of products at different stages of the process

• 2 distributors terminal block built on asi bus• 7 modules 4 inputs for detectors connection on asi bus • a cap stocker• reflex photoelectric detector for detection of «empty battery»• dam laser detector for presence detection plug at the unstacker

level• a pneumatic isO cylinder , equipped with 2 detectors iLs, provi-

des the unstacking of the capsPolar manipulator and screw head constituted of the following elements:

• Vertical axis of the manipulator - guiding by preloaded linear rail guides on steel rails - isO cylinder equipped with a stop cylinder - iLs position sensors - adjustable dampers stops

• axis of rotation of the manipulator - guiding by ball bearings - isO cylinder - With detectors iLs of limit switches - adjustable dampers stops

• aspiration - suction cup + venturi - pressure switch - vacuum switch for detecting aspiration

• screw head - pneumatic gearmotor - Toothed belt drive - inductive rotation detector

oPtions• upstream: dynamic power table - ref mLp 205• upstream: Volumetric dosage machine of liquids - ref mLp 315• upstream: Weight filling machine of granules - ref mLp 325• downstream: control machine - ref mLp 345• downstream: automatic cartooning ref mLp 500 6-axis robotic

arm ref mLp 550• Optional: supervision in ethernet network - ref mLp 800

TEChNICAL DETAILS

suPPLy• power supply 400V tetra - 50hz• compressed air supply: 6-8 bars• equipment, for maintenance activities, provided (HS cylinder, HS

distributor, inductive detector HS, guide units …)• format equipment change provided• pocket of parameterization of asi bus


SERVICES REQUIRED

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CAPPING MAChINE OF POTs AND bOTTLEs

MLP 335

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• implementation and controls parameterization by camera• parameterization of the variator• pLc programming• programming the display• format change.• study of the chains of action electro-pneumatics and electrics.• electrical wiring of platinum of motor control


suPPLy• mains supply 400V tetra - 50hz

diMensions• LxWxh: 1600x900x2000 (mm)/Weight: 150kg approx

SERVICES REQUIRED

This machine uses the principle of a conformity control by camera throughout a production line.The didactic system ensures a closed-circuit circulation of the products. The parameterization softwares of the variator and of the camera are supplied with cords. The softwares and automaton cords and display can be provided on specific request.

chassis• a stainless metallic structure• 4 large doors (2 on front face and 2 on back face) swinging and

secured by safety sensor telemechanic type Xcs. fixed protec-tions on conveyors

• Low casing in paneled pVc.

eLectricaL box• circuit breakers and differential• preventa module• main switch• 24V power supply• power supply asi• pLc TWidO with asi card (other PLCs available on special re-

quest)• Variators type danfOss• motor contactors• axis card for control of barrel of the station 3

consoLe• integrated to the electrical box Buttons, Leds, and control switches • screen magelis schneider XBTn401 ensures man-dialogue/ ma-

chine and enables the parameterization of the operation of the machine, the selection of actuators for their individual manual control and the status visualization of the sensors (other displays available on special request)

transfer of Products• chain conveyor with pallet carrier beam in hippodrome shape /

ensures the circulation of products on the machine• a ginner device with 2 cylinders each associated with a distribu-

tor 5/2 monostable and controlled by iLs detectors ensures the regulation of the flow of product to the control station

• a pneumatic clamping device at the post also composed of 2 cy-linders ensures the maintenance in position of the jars and bottles during the monitoring phase. for these 2 devices the detection of product presence at that considered stage is performed by a reflective optical detector.

• One 2-axis gantry (pneumatic and electric) ensures the transfer of products towards the scrap conveyor. The horizontal axis uses a toothed belt drive and guiding roller bearings pretensioned on the guide rail. The detection of limit switches of the axes is realized by detectors iLs and inductive.

• The conveyor belt of scraps is powered by a geared motor asyn-chronous wheel and endless screw. The detection of saturation of the scraps on the conveyor is detected by an optical reflective sensor

conforMity controL Post• control by associated vision• Background transmitter for detection workpiece profile by drop

shadow / contrast• discrimination of different containers and of the quality of

screwing for each one • software and cord of parameterization provided

asi bus• all the detectors and distributors connected to the pLc via asi bus.• The boxes 4 inputs or 4 outputs allow their connection to the pLc.• a pocket of parameterization allows addressing each asi module to

match the addresses of i/O pLcs outputs to the physical connection of the elements (sensors or distributors) on the bus.

sPecific MateriaL for PedagogicaL activities• Kit of corrective maintenance (defective equipment) consisting of:

- 1 distributor hs - 1 switch hs - 1 inductive sensor hs - 1 cylinder hs

• Kit of format change (all equipment provided) consisting of: - specific tooling of adaptation to the type of container concerned - adjustable supports - 2 different types of products

• electrical wiring of breadboard of motor control - Breadboard contactor (Included in MLP 340 / ref MLP 346) - electrical breadboard with soft starter (optional / ref MLP 347) - electrical breadboard with variator (optional / ref mLp 348)

TEChNICAL DETAILS

sORTING MAChINE by CAMERA

MLP 340

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• parameterizing of the control vision on software supplied• settings• integration of an automatic waste ejection device• setting of the relative position camera / emitter / piece• change of format• replacing of failed components• functional analysis• Technical analysis• Optional supervision in network ethernet ref mLp800 on request


The conformity control system by automated camera mLp 345 is integrated in a packaging line corresponding to the mLp range of didaTecit allows to study the operation of a packaging station, and to perform maintenanceit can be used in on-line operation, in automatic autonomous-position, or in degraded mode.it also allows us to study the parameterization / control, the capability to outliers as well as mechanical adjustments and parameterization.it can either be used in the framework of the learning of industrial electricity, of automation, of the maintenance, and production control on automated systems.

eLectricaL box• integrated on the chassis of the mLp 345• circuit breakers and differential• module preventa• main switch• 1 display XBTgT• 1 pLc TWidO• 1 variator for conveyor• Buttons and control switches• Led of machine status

oPerative Part• a system of ginning cylinders (double cylinder unitary supply en-

suring the containers to the post)• a system of clamping cylinders and of stop with detector type iLs• reflex optical detectors for detection of the presence of products

at different stages of the process• pneumatic distributors• 1 vision control module with integrated eprOm• 1 red backlight• connecting to the camera via Tcp ip

chassis• a structure support made of aluminum profile• 2 access doors front and back of the machine (equipped with

safety key contact).• 1 conveyor belt

oPtions• upstream: pots or bottles capping machine - ref mLp 335• downstream: automatic cartoning ref mLp 500 or 6-axis robotic

arm - ref mLp 550• Option : network supervision ethernet - ref mLp 800

TEChNICAL DETAILS

suPPLy• power supply 230V mOnO - 50hz• compressed air supply : 6-8 bars• 1 set of 50 caps + bottles of each type is provided• equipment for maintenance activities provided (hs cylin-

der, hs distributor, inductive sensor hs …)• format change equipment supplied


SERVICES REQUIRED

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CONTROL MAChINE CONFORMITy by CAMERA

MLP 345

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• automated steering system• setting the application according to the types of products• format change• mechanical settings + change of tools (format change)• corrective maintenance: diagnosis and sensor replacement, cy-

linder distributor, contactor, hs ...• preventive maintenance: setting, control of operating conditions,

validation and testing.• functional analysis• Technical analysis• industrial maintenance Organization• Optional supervision network ethernet ref . mLp800 on request


This machine is used in the packaging industry for crating / carton of manufactured products or packaging unit such as pots or bottlesthis machine is composed of 2 main conveyors:

- One ensures the supply of products to put in crate - The 2nd ensures the circulation of cartons and lids

The movement of packing is carried out by various functions inte-grated in a motorized gantry with 2 axes as part of its didactic declination, this machine allows us to unders-tand the position measurements of different ways

- potentiometric sensor - encoder

as well as different engine technologies: - With direct current with axis card - asynchronous with dimmer.

chassis• a stainless steel structure in anodized aluminum• 3 wide doors (2 on front and 1 on side) hinged and secured by

safety sensor type Telemecanique Xcs.• Low enclosure in pVc panels.

eLectricaL box• circuit breakers and differential• module preventa• main switch• 24V power supply• asi supply• pLc m340 with analog card and can Open master for control

of the servo drive• aTV-type inverters for control of conveyors, and the vertical axis

of the gantry packer.• Brushless motor controlled by a dedicated inverter on the horizon-

tal axis of the gantry.

PaneL• integrated in electrical box• Buttons, indicators and control switches• color touch screen provides magelis schneider XBTgT man-ma-

chine dialogue and allows the setting of the operation of the ma-chine, selecting actuators for their individual manual control and visualization of sensor states

transfer of Products• conveyor of bottles with carrier beam in aluminum / ensures the

supply of pots and bottles• Optical sensor for detecting quantity of products to pack• regulating cylinder of products flow with 2 iLs detectors and

controlled by electrodistributors 5/2.

transfer of cartons and Lids• Belt conveyor equipped with a bench of central side guide rails• Optical detectors and capacitive of presence of crates and covers

at the various stages of manufacture.• regulating cylinders of the circulation of crates and lids and

controlled by electrodistributors 5/2.• 2 pressure switches and sensors iLs for detection of cylinder po-

sitions• adaptation to the paper format and lid by adjusting the side

guide rails and stops

oPtions :• upstream: pots or bottles capping machine - ref mLp 335• upstream: control machine conformity by camera - ref mLp 345• downstream: industrial 3-axis palletizer - ref mLp 700• Optional supervision in network ethernet - ref mLp 800

TEChNICAL DETAILS

suPPLy• power supply 400V tetra - 50hz


SERVICES REQUIRED

PACkER MAChINE OF POTs AND bOTTLEs

MLP 500

101


• automated steering system• setting the application according to the types of products• format change• mechanical settings + change of tools (format change)• corrective maintenance: diagnosis and sensor replacement, cy-

linder distributor, contactor, hs ...• preventive maintenance: setting, control of operating conditions,

validation and testing.• functional analysis• Technical analysis• industrial maintenance Organization


suPPLy• power supply: 230Vac mono - 50hz• pneumatic supply : 6 bars

diMensions• LxWxh: 2500*1500*2000 (mm)/Weight: 350kg

SERVICES REQUIRED

CARTONER - RObOTIC ARM 6 AxEs

MLP 550

this Machine consisted of conveyors:

transfer of ProductsOne ensures the supply of products to put in crate and can be ope-rated manually or come from mLp205 bench, mLp335 or mLp345 placed upstream:• conveyor of bottles with carrier beam in aluminum / ensures the

supply of bottles and jars, equipped with adjustable side rail • Optical sensor for detection of products to different positions• regulating cylinder of flow of products equipped with iLs detec-

tors and controlled by solenoid valve 5/2.

transfer of cartonsThe 2nd ensures the circulation of cartons that can be put on hold over or evacuated towards the mLp700 palletizer:• Belt conveyor equipped with adjustable side rail • Optical and capacitive presence detectors of crates at various

stages of manufacture.• cylinder of regulation of the circulation of crates, piloted by so-

lenoid valves 5/2.• pressure switches and sensors iLs for detection of cylinder posi-

tions• adaptation to the carton format by setting of the side rails and

stops

griPPerThe cartoning is achieved by a robotic arm 6-axis, programmable via a console equipped with a joystick with a cable length of 10 meters. oPtions :• upstream:

- dynamic power table - ref mLp 205 - pots or bottles capping machine - ref mLp 335 - control machine conformity by camera - ref mLp 345

• downstream: industrial palletizer 3 axis - ref mLp 700• mLp 800 : ethernet network supervision, including key control-

maestro runtime for installation on a dedicated pc (not supplied)• mmr551 : Vision system to enable quality control and traceabi-

lity of the product (cap presence, proper screwing, correct level), via pc function interface + socket messaging).

• mmr552 : sub standard set top arm with complete wrist

TEChNICAL DETAILS

prOducTiOn Lines1

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• functional analysis• Technological analysis• piloting• parameterization• settings• changing the formats• change of receiver• resumption of the origin points machine • Lubrication of different units of guiding• guidance removal, replacing the ball bushings and resumption of

the geometry machine• diagnosis and replacement of defective hydraulic distributor.• diagnosis and replacement of a defective hydraulic pressure li-

miter.• diagnosis and replacement motor contactor hs• diagnosis and replacement detector hs• diagnosis and replacement distributor hs• etc.


This type of palletizer enables to constitute the complete pallets of cartons. The feeding of the pallet is carried by the chain conveyor.The management of the pallet is performed by a hydraulic lifting tableThe cartons brought by conveyor belt into the machine enclosure is supported by a double clamp acting directly on the edges of the carton.The same gripper also has 4 suction cups mounted on 4 independent retractable cylinders allowing the management of the interleaves through the gripping tool of the cartons. The depression necessary for the suction is generated by a venturi coupled to a pressure switch for detecting the management of interleaves.The interleaves are stored in a specific store as stack. The pallets ½ european standard format are introduced in the enclosure of palle-tizer via a secure door. The chain conveyor is divided into 3 sections each with one gear motor wheel and asynchronous screws.

hydrauLic (Lifting tabLe)• hydraulic cylinder 50mm diameter mini• flanged balancing valve on the cylinder.• 10L Tank• motor 0.37kW mini• 1 distributor 4/3 open center• double flow rate adjuster• return filter• inlet pressure manometer• pressure limiter• Visual level.

gantry for handLing• 1 encoder brushless motors and drive on rack (transverse move-

ment)• 1 encoder brushless motor and drive by pulley / timing belt (lon-

gitudinal movement)• 1 gear motor with brake - guided by linear rail guides - drive by

rack on the vertical axis (vertical movements picks and deposits on the pallet) - analog laser sensor of position

• 1 turret used to position the cartons at 0 or 90 ° and motorized by geared motor equipped with 2 limit switches on adjustable cam.

• The gripping and positioning of the interleaves is carried out by

the same set of the 3 axis.• The guidings are made by linear rail guides on rails, rollers and

bearings ...• The control of brushless motors is run by variators Lexium schnei-

der - the control of the variators is achieved by bus can Open• The porch is also served by the master can Open bus. input

modules deported master can Open and a block valve master can Open are integrated on this gantry

eLectricaL box and coMMand• 1four pole disconnector.• 1 pole circuit-breaker and 30ma• 1 additional breaker by power line• 1 module preventa coupled to one emergency stop• 1 24V stabilized control of contactors, solenoid valves and other

controls.• 1 card managing axis 2 axis brushless equipped with encoders• 1 pLc Telemecanique m340• 1 ethernet module (Tcpip)• 1 ihm type XBTgT ensures the 2220 or equivalent - allows

viewing and the parameterization of production data (number of rooms, receiver, kind of arrangement on pallets, box type ...)

• Buttons and switches of control

PneuMatic• 1 lockable disconnect• 1 filter regulator with manometer pressure switch• 1 electrovalve of quick exhaust, of sectioning and progressive

pressure• distributors 5/2 monostables and integrated bistables on base

and block controlled via Bus can Open• isO cylinders, compact, guided, hollow stem for supply of suction

cups, vacuum pads ...• pressure switches, vaccuostat, iLs sensors on cylinder’s body

oPtions• upstream: automatic cartoner: ref 500 or robotic arm mLp:

mLp 550.• supervision in ethernet network - ref mLp 800.

TEChNICAL DETAILS

suPPLy• utilities: 400V tri + neutral / 16a - compressed air 6/10 bar• any material hs described in the educational activities provided

diMensions• LxWxh: 2700x2500x2000 (mm)

SERVICES REQUIRED

MAINTENANCE - INDUsTRIAL PALLETIzER 3 AxIs

MLP 700

prOducTiOn Lines1

103


• installation of a supervision under a protocol ethernet via ip addresses.

• piloting automated system at distance (modular production line) with selection of modules via ethernet communication

• setting up a production line according to a production Order, product sheets and type of packaging

• corrective maintenance: fault tracing via the various information of the state of actuators and input / output of the pLcs

• preventive maintenance: via the operating times of the different components, the calculation of percentage of defective parts pro-duction rates and downtime (calculation of the service rate).


each module of the mLp line is pre-equipped with ethernet connec-tions upstream and downstream in order to achieve the interconnec-tion of automatisms in supervisory position.• computer application of supervision, to install on one of your

computers (provision of a pc possible), including:• programme (addon) of machines management (activation/deac-

tivation of the communication towards the machines according to their presence

• supervision controlmaestro with 300 variables runTime sof-tware key (advantage of easy scalability, by the fact that is based on a software product of wide distribution).

• piloting of the distance line with selection of modules via ethernet communication

• synoptic animated for each module following the structure of the hmi of the control panels in order to visualize the state and posi-tion of the actuators, tanks levels upstream saturation states and downstream, etc ...

• selecting the mode of operation of each module (normal, pass through, with or without cap barrel) of the type of product (pot or bottle), type of carton (small or large), with and without cover as well as the number of layer and the interweaving of aligned or folded cartons (with mLp700 module)

• cycle start and stop of the complete line• View the status of each input and output of pLcs• history of events and alarms during production• production counter, reset to zero the counters, instant and ave-

rage cycle time per module and for the ongoing production line• Total production counter and defective parts (with the control mo-

dule conformity by camera mLp345)• Time of instantaneous and average cycle of the line and each

module• curve manufacturing and hourly rate of each module and the

complete line with logging• graphic as% of out of production time and duration of each mo-

dule in a table

TEChNICAL DETAILS

sUPERVIsION FOR MODULAR LINE MLP

MLP 800

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p LuriTechnOLOgicaLs equipmenTs2

• settings of belt tension• setting of the drift• study of various technologies detectors (photoelectric of proxi-

mity, capacitive, inductive ...)• study of the control circuits direct or automat• electrical control wiring + power on cabinet• setting belt tension• setting of pulleys alignment

descriPtion of the PedagogicaL activities on the systeM• Voltage settings of the conveyor• setting of drift of the conveyor• implementation and wiring of a motor start 1 direction• implementation and wiring of a motor start 2 directions• implementation and wiring of an variator• implementation and wiring a soft starter• implementation and wiring of timer (coupled with the wiring of mo-

tor starters mentioned above)• implementation and wiring a meter ( coupled to the wiring of motor

feeders above)


PurPose of the aPPLicationThis system allows the implementation of a large number of practical works in technical orientation and maintenanceit is designed to allow the simultaneous work of 2 groups of students by the separation of the operative part and of the deported cabinet.

• a structure in anodized aluminum profiles mounted on 4 adjus-table feet. a belt conveyor on structure anodized aluminum pro-files with wheel gear motor and worm screw tri 400V/0.18kW equipped with a transmission with a pulley and V-belt.

• adjustable shores to support different types of detectors.• 5 detectors (inductive, capacitive, 2 photoelectric of proximity +

reflex and a lever mechanical detector)• 1 electric box with clear cover 800*600 mounted on an alumi-

num structure and connected to the operative part by an industrial withdrawable connector.

this box is composed of:

• 1 isolator 4 pOLe padlockable • circuit breaker and 30ma differential• 1 power supply 24Vdc• pushbuttons and indicators necessary for piloting the installation.• slot for removable plate with quick connector• 1 set of 8 products to be conveyed consists of:

- 4 jars in opaque plastic - 4 metallic jars

wiring kit for MPi 010• 5 removable plates for integration in the cabinet (terminal, din

rails and raceways preinstalled• a terminal with quick connector for connection to the cabinet• a circuit breaker magnetothermic• a motor contactor 1 operating directions• a motor contactor kit 2 operating directions• 1 timer• 1 meter• 1 analogical tachometer for speed control of the conveyor ...)• 1 variator• 1 soft starter

note: only 2 of the 5 plates are supplied wired. The others are provided with integrated components but not wired).

oPtions• Voltage setting apparatus of belt preciBeLT (ref MPI 012).

TEChNICAL DETAILS

suPPLy• The mains supply 400V three phase - 50hz

diMensions• conveyor: LxWxh: 1200x500x1000 (mm)• cabinet: LxWxh: 800x500x1800 (mm)

SERVICES REQUIRED

bELT CONVEyOR sysTEM

MPI 010

105

Production activitiespLuriTechnOLOgicaLs equipmenTs2

• control of automated system• setting the operating conditions• mechanical removal / installation • pneumatic technology change / electric / hydraulic on forklift • mechanical settings + change of toolings• corrective maintenance: diagnosis and sensor replacement, cy-

linder distributor, contactor, hs ...• improvement maintenance: changing the operating conditions by

changing a reduction ratio and parameter settings.• preventive maintenance: setting control of operating conditions,

validation and testing.• functional analysis• Technical analysis


objective of the aPPLicationThis machine is used in the industry to automatically manage the sto-ring and destocking of pallets at the stage of the palletization (pallet 800*600mm / ½ standard european format).this machine has 3 main action chains of which one (forklift) can be converted into 3 separate controls:

- pneumatic - electric - hydraulic

The system comes with all accessories allowing to consider the imple-mentation of all educational activities cited.actual problematics of diagnosis repair, modernization, assembly and disassembly, wiring and piping are as well addressed in a concrete way.moreover, technological diversity of the application gives it a particu-larly strong technological character.

chassis• a stainless steel structure mounted on 4 directional wheels with locking

• 5 wide doors (3 for access to the forklift and 2 for access to the conveyor) hinged and secured by safe sensor of Telemecanique type Xcs . Transparent protections placed on conveyor and ele-vator

• Low and high casings in transparent polycarbonate panels.

eLectricaL box• circuit breakers and differential• module preventa• main switch• 24V power supply• pLc TsX 3721• can bus• inverters type aTV of schneider• for control of the pallets conveyor• reversing contactor for forklift• compatible with the addition of a remote box• for lifter motor control (configuration • Only electric / plug connection types harting)

TEChNICAL DETAILS

sTACkER - PALLETs UNsTACkER

MPI 100

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consoLintegrated to the electrical box• Buttons, indicators and control switches• ihm type magelisschneider XBTn401 ensures

The man / machine interface and allows setting the operation of the machine, selecting actuators for their individual manual control and status visualization of the sensors.

conveyor of PaLLets• motorized roller conveyor by geared motor worm and wheel /

chains and multiple pinions.• access to voltage chains settings by specific secured door (key

safety switch).• mechanical sensor stem.• Optical sensor reflex.• motor control via inverter type aTV schneider or equivalent.

PaLLets Lifter and stack retaining cLeats• Vertical structure in anodized aluminum.• guidance by bars and bushings with cylindrical balls• mechanical sensors with roller and inductive sensor for positio-

ning of the lifter• 2 direct optical sensors• 2 retractable cleats driven by 2 cylinders + solenoid valves and

controlled by iLs detectors• pneumatic motorization (included in mpi 100)

- 2 cylinders mounted in opposition. - 2 solenoid valves. - flow rate adjusters and controlled valves

oPtionsspecific material for pedagogical activitiesameliorative maintenance kit• kit electric motor (ref MPi 101):

- reversing contactors (integrated in the cabinet of the machine) - asynchronous geared motor 1/100 with lack of voltage brake - chain tension adjustment

- Zinc plated steel support plates - drive by key and adjustable torque limiter hub - 1 set of 2 pinions + 1 pinion for the lifter speed variation

• kit hydraulic motorization (ref MPi 102): - 1 reservoir unit 10L - 4 cc pump about (6L/min) - motor 1500rev / min power 0,55kW mini - double flow rate limiter - manometer - pressure limiter - electro-distributor 4/3 - 1 cylinder diameter 50mm stroke 350mm mini with screeds in zinc plated steel

- 1 single flanged balancing valve on the cylinder - 1 hose kit with self-sealing couplings

• remote cabinet / exploitable only with option MPi 101 (ref MPi 103): - Breadboard inverter for remote cabinet (ref mpi 104) - soft starter breadboard for remote cabinet (ref mpi 105)

• corrective maintenance kit (included in MPi 100): - 1 distributor hs - 1 contactor hs - 1 detector hs - 1 cylinder hs

• Preventive maintenance kit (ref MPi 106): - 4 bearings with integrated ball bushings for forklift - 4 bronze rings for cleats

suPPLy• supply electrical networks: 400V four pole (3ph+n) + earth /

16a • supply pneumatic networks: network 6/10 bars / provided with

a dryer• noise level: airborne noise at 1m, 90 dB

diMensions• LxWxh: 2320x1550x2000 (mm)• Empty weight: 430kg approx

SERVICES REQUIRED

pLuriTechnOLOgicaLs equipmenTs2

sTACkER - PALLETs UNsTACkER

MPI 100

traduction de “suite”

107

Production activitiespLuriTechnOLOgicaLs equipmenTs2

• settings (conveyor belt tension, sensors, cylinders strokes ...)• Wiring, piping integration• slinging for implementation of the forklift geared motor• slinging and handling in height of the geared motor• reduction ratio change• change of technology• complete action chain integration for achieving new function• preventive and curative electrical maintenance , hydraulic, pneumatic

and mechanical• control modernization of the forklift by implementation of a soft star-

ter breadboard• modernization of the forklift control by implementation of an inverter

board (wiring and configuration)


base systeM (incLuded in MPi 250):• 1 anodized aluminum frame• 1 electrical control cabinet: power + electrical protection, pLc

type TsX 37 and display magelis schneider, pushbuttons ...• 1 crossed table forklift usable with hydraulic forklift kits or electri-

cal described below (not included in the base system)• 1 control electric motor kit by reversing contactor (upper geared

motor with gear drive + chain (2 pinions provided to change the climb speed of the forklift), undervoltage brake,)

• 1 pneumatic gripper of palletization of the boxes (rodless cylin-der, compact cylinder, cylinder iso suction cups / distributors 5/2 monostable ...)

• 1 pallet roller conveyor with automatic evacuation of the pallet• 1 belt conveyor geared motor worm and wheel• 1 pallet truck for handling, 3 pallets format 800*600 and 150

tin cans• sensors inductive, capacitive, photo electric, magnetic (they) and

mechanical• 1 motorized pallet conveyor comprises of 3 sections• defective parts kit (for diagnosis) and for spare consisting of 1

pneumatic distributor hs, 2 ball bearings, 1 hydraulic pressure limiter hs, 1 inductive sensor hs).

oPtionskit technology change on forklift• hydraulic motorization (ref mpi 251)

- consisting of 1 hydropower plant with gear pump, pressure limiter, distributor 4/3, hydraulic cylinder with valve of flanged balancing.

remote cabinet:• 1 box (remote cabinet) (ref mpi 252) for integration of electric

boards described below with progressive starter / connection on the main cabinet by type connector harting.

• 1 soft starter breadboard (ref mpi 253) for modernization of the control of the forklift geared motor.

• 1 inveter breadboard (ref mpi 254) for modernization of the control of the forklift geared motor.

• 1 breadboard reversing contactors (ref mpi 255)sub-systems • conveyor (ref mpi 256)

TEChNICAL DETAILS

suPPLy• 400V tri + neutral / 16a compressed air 6/10bars• files: teaching handbook and technical file


SERVICES REQUIRED

MAINTENANCE - INDUsTRIAL PALLETIzER

MPI 250

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mechanicaLs sYsTems3

study of PuMPs centrifuge/voLuMetric• conditions of use• in load or aspiration• physical characteristics of the pumps

Maintenance of a PuMP• assembly, disassembling, replacements of parts• replacement of a trimming, a braid, a bearing, gears, a paddle…

wiring• Wiring of electric components of power in cabinet• choice of components• intervention on group of filtration• Load handling• mechanical construction


structure• With aluminium anodized on casters with brake• stainless tray in lower part with drainage valve

hydrauLic systeM • 2 cylindrical polyethylene tanks high density (ref. 5) (1 tank for

pumping in load and the other for pumping in aspiration)• Volume of each tank: 100 L• system of draining and gauge of level• Transparent pipings pVc• V1: flow rate valve with membrane• V2, V3, V5: valves ¼ turn with ball valves• V4: valves ¼ turn with ball valves pierced for generation of pres-

sure losses• 1 float flowmeter • 2 manometers for measurement of pressures at suction and

discharge

eLectricaL box n° 1• Key lock for opening of the box• Lockable disconnect switch• circuit breaker and differential• emergency stop with key• pushbuttons control.• Tachometer display.• selector of direction of operating• Light beacons.

eLectricaL box n° 2• Transparent cover• contact of safety on opening of door• Breadboard support and connectors• compatible for use of breadboards of wiring or prewired pro-

posed.

storage box • 4 shelves• for storage of motor control breadboards.

oPtionsvolumetric pumps:• Volumetric motor pump with mechanical seal • in cast iron / gear technology (included in mBp 101 / ref mBp 111)

- flow rate about 2.4m3/hr to 1500tr/min- motor 0.75kW-1400tr/min

• positive-displacement pump in spare parts without constraints for activities of assembly disassembling / trimming mechanical (op-tional / ref mBp 112)

• Volumetric pump with sealing by mechanical seal for exchange of the pump on motor pump group and/or activities of various maintenances (optional / ref mBp 113)

• Batch of defective parts and replacement for volumetric pump with mechanical trimming (included in mBp 101 / ref mBp 114)

centrifugal pumps: • centrifugal motor pump group with cable clamps (included in

mBp 121). - in cast iron / closed turbine technology- flow rate 12m3/hr with 2800tr/min- motor 0.75kW-2800tr/min

• centrifugal motor pump group with mechanical seal (optional / ref mBp 122)- in cast iron / closed turbine technology- flow rate 12m3/hr with 2800tr/min- motor 0.75kW-2800tr/min

• centrifugal pump without constraints in spare parts for activities of assembly disassembling / cable glands (optional / ref mBp 123)

• centrifugal pump without constraints in spare parts for activities of assembly disassembling / mechanical seal (optional / ref mBp 124)

• centrifugal pump with sealing by cable glands for exchange of pump on motor pump group and/or activities of various mainte-nances (optional / ref mBp 125).

• pump centrifuges with sealing by mechanical seal for exchange of pump on motor pump group and/or activities of various main-tenances (optional / ref mBp 126).

• Batch of defective parts and replacement for centrifugal pump with mechanical seal and cable glands (included in mBp 101 / ref mBp 127).

breadboard control motor (version prewired or with cable):• pre-wired versions :

- Technology with reversing contactor (included on mBp 101 / ref mBp 130).

- Technology with integral direct start (optional / ref mBp 131)- soft start technology (optional / ref mBp 132)- Technology with variator (optional / ref mBp 133)

• Version to cable:- Technology with reve rsing contactor (optional / ref mBp 140)- Technology with integral direct start (optional / ref mBp 141)- soft start technology (optional / ref mBp 142)- Technology with variator (optional / ref mBp 143)

• also compatible : kits of vibratory analysis mBp011, and align-

ment kits mBp 020 et 021, tooling maintenance for pumps mBp 030 - consult us for more information

TEChNICAL DETAILS

suPPLy• electricity : 400 Vac tri - 50/60 hz – 16a

diMensions• LxWxh: 2000x1400x2000 (mm)/Weight: 230kg (excluding pumps)

SERVICES REQUIRED

bENCh FOR MAINTENANCE ON PUMPs

MbP 101

109

Production activitiesmechanicaLs sYsTems3

• extraction and bearings rests for rotating shafts.• use of sleeves supplied for reassembly.


bearings PLate heater - 230v 50hz (ref MbP 031)

strikes socket box• contains 33 strike sockets, 3 tubes strikers, 1 mallet anti reboun

- compatible with bearings of bore diameters 10 to 50mm and external diameter 26 to 110mm) (ref mBp 032).

hydrauLic extractor:• for external extraction to a depth of 220mm (ref mBp 033)

sMaLL standard workshoP tooLs:• consists of a set of keys 6 sides, a set of wrenches, 1 set of screw-

driver provided in tool crate (ref mBp 034)

TEChNICAL DETAILS

bEARINGs MAINTENANCE TOOLs

MbP 030

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• chain tension adjustments and replacement of chains• Ball-bearing replacement• emptying of oil sump• greasing• Bearings replacement (with ball radial contact, with angular

contact ball bearings, with rollers)• remplacement de douilles à billes• Ball bushings replacement• smooth guiding ring replacement• replacing sealing gaskets• improvement: change of type of transmission (V-belt / toothed

belt)• adjusting the disengagement torque of the torque limiter.• ajusting the clearance on assembly of bearings in O • adjusting the position of the vertex cone • synchronization of different sub mechanical assemblies of the

machine• many activities of assemblies and of mechanical disassembly• change format• handling by slinging• handling by lifting table


objective of the aPPLicationThis machine is used in the food industry or automotive to stack mecha-nical parts or boxes before packing ...production rates in these areas are such that they require the use of the machine at continuous motion or indexed cam, there where the sequential machines become ineffective.This machine consisted of 4 easily uncoupled functional assemblies so as to enable the progress of simultaneous practical exercises of 3 to 4 students on the basis of this machineeach kit or subset also increases the number of students that can simul-taneously work around this same application.The technological advantage of this machine lies in the wide variety of components and technology solutions (see technical description)This machine is designed for training for careers in industrial mainte-nance; removable parts are processed and executed to support a large number of manipulations in the context of an educational learning.handling the sub-assemblies appealed to different load handling tech-niques (by goat, hoist and lift table / the sub-assemblies requiring a handling at height are equipped with lifting rings)finally, the machine is scalable so as to incorporate the improvements of systems such as envisaged under the different repositories.

technicaL descriPtion of the systeM Mgc 200• a welded steel structure allowing a wide access to the work area

by 3 large doors giving full access to 3 main faces of the machine• an electrical box incorporating protection elements (preventa, cir-

cuit breaker, differential, pLc ...)• a control panel incorporating push-button switches and system

control indicators• asynchronous geared motor wheel and screw (0.75kW r=1/50)

+ chain drive to the cam shaft• inductive sensors, magnetic, optical and capacitive: work mate-

rial detection, management of gripping cycles and of interrup-tions cycles

• accumulation powered belt conveyor for supply of the products.• an upstream torque limiter of the cam shaft• a cam shaft used to synchronize the rotation of the transfer with

the working operation on the products (vertical reciprocating mo-vement of gripping and removal)

• an indexer maltese cross driven in rotation by belt from the cam shaft and allowing to create rotation sequences (for a continuous rotation of the input shaft, the output shaft rotates in a sequential manner). This item is used to immobilize the rotary transfer during ingestion phases and removal of products.

• a rotary transfer driven by bevel gear angular gearbox r = 1/2: ensures the transfer of products on the machine (feeding, positio-ning transfer to workstation and evacuation). This housing incor-porates angular contact ball bearings , of radial contact as well as of rollers. Lubrication is achieved with the grease and oil in the housing.

• chain drive, by V-belt or toothed, Oldham coupling, keys, shrink disk, pins, ...

• pneumatic suction gripper / vacuum• Thresher of products to manage the feed flow of products on the

machine (pneumatic cylinder)• all removable parts are in steel and the shafts receiving the bea-

rings replacement activities are case hardened and tempered.• maintenance equipment kit: in cases / bearings, cam roller, sea-

ling lips and O-rings, pinion to increase the rate of production) pulleys and toothed belt , guide bushings, ball bearings ...)

• maintenance tool kit: 1 dynamometer for torque limiter setting• 3d modeling in solidworks with animations videos

TEChNICAL DETAILS

MAINTENANCE OF CAM FORk LIFT

Mgc 200

111


suPPLy• power supply400V tri + neutral - 50hz/16a• compressed air supply: 6-8 bars


SERVICES REQUIRED

oPtionskit format change: (ref Mgc 001)composed of :

- a batch of product of format # 2 - machine tools part kit for adaptation of production in the se-cond production format (support columns for guides).

sub systems of study and maintenance:

sub-assemblies identical to those incorporated in the machine in or-der to perform maintenance and the study of each while maintaining at all times the integrity of the machine.

- gripper (ref mgc 010) - angle gear casing (ref mgc 020) - indexer with maltese cross (ref mgc 030)

Mechanical construction kits:

subassembly identical to the sub-assemblies integrated on the system but whose parts initially assembled tight, are over-reamed to allow their assembly by hand. These kits are supplied separately in cases compartmentalized with solidworks files:

- gripper (ref mgc 011) - gearing angle drive (ref mgc 021) - indexer (ref mgc 031)

clearance adjustment kits: (ref Mgc 040)composed of:

- 1 support for clearance control - fasteners for holding on the shaft support + housing + bearing - 1 comparator

electric kit:• remote cabinet (ref mgc 050)

- To integrate the breadboards below• contactor breadboard (ref mgc 051 / qty 1 supplied with

mgc 200) - compatible cabinet of the base system - compatible remote cabinet

• soft starter breadboard (ref mgc 052) - compatible cabinet of the base system - compatible remote cabinet

• Breadboard controller (ref mgc 053) - compatible cabinet of the base system - compatible remote cabinet

kit modernization - under surveillance (ref Mgc 060):• Kit aimed at integrating the functions of control and monitoring of

the process and action chains; it is composed of: - analysis / vibration monitoring :

- 1 motor + 2 reducers - 1 accelerometer module with integrated eprOm - parameterization and graphic display on pc - software and cable supplied

- diagnosis of alignment defects - diagnosis of imbalances defects

- monitoring vacuum - 1 manometer pressure switch

- Torque limiter slippage monitoring - 2 inductive sensors - 1 differential speed monitoring module

description of pedagogical activities on system:

- chain tension adjustments and replacement of strings - roller-bearing replacement - change of oil sump - greasing - Bearings replacement (with radial contact ball, angular contact ball bearings, rollers)

- Linear bushing replacement - smooth guide ring replacement - replacement of sealing gaskets - improvement: change of type of transmission (V / toothed belt ) - adjusting the disengagement torque of the torque limiter. - setting the clearance on mounting bearings in O - adjusting the position of the cone vertex - synchronization of various mechanical sub-assemblies of the machine

- many activities of assemblies and mechanical disassembly - change format - handling by slinging - handling with lift table - Vibration diagnosis - modernization of action chains - under surveillance - …

MAINTENANCE OF CAM FORk LIFT

Mgc 200

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• functional and structural analysis• 3d modeling• settings the concentricity of the shaft of the mixer with respect to

the tank• setting of the clearance between the blades and the tank• setting of the guide geometry of the hatch• diagnostics and replacement of failing components (motor contac-

tor, glands packing , pneumatic distributor of hatch opening )• format change: replacing the ribbon shaft with bladed shaft, re-

packaging separator screener• ameliorative maintenance: change of motor technology, integra-

tion of new functionality (integration of action chain to ensure the automatic drainage of the system)

• heavy handling (tank flanges, shafts, gear motor) requiring 2 or 3 slings


objective of the aPPLicationThis machine is used in the industry to prepare the mixtures of pow-ders, granulates, or pastes in order to homogenize the texture, the temperature...The machine proposed in the framework of didactic declination of a mixer / blender of pasty or solid products consists of a mixer / blen-der of industrial size, designed to form them to the technical solutions for mixing process used in various fields such as pharmaceuticals, food, chemical and environmental industry seen in the previous pa-ragraphs.

technicaL descriPtion of the basic systeM (incLuded / ref MMr 300)• a mechanically welded structure on swiveling braked wheels and

legs m12• a capacity tank 150L in sheet metal ( 5mm thickness except plate

tank support sheet metal thickness 10mm)• Bearings including:

- double-row angular contact ball bearings, mounted on expan-dable sleeve

- cable gland - ring for air blowing to prevent the introductions of particles in sealing tresses

- Lateral ports for controlling the pressure on the packing rings• draining hatch in the lower part set in motion by the torsion bar

and guided by self-aligning bearings.

• gear motor with hollow shaft and parallel shafts of 2.2kW to 60tr/ min for motorization of the rotor

• 1 shaft with double ribbon approximately 600m diameter• 4 actuators screw nuts modules on each tank flange + 1 kit with

{gauge + comparator} for adjusting the concentricity of the rotor and the tank.

• 1 main electrical cabinet also acting as control panel. includes industrial connectors harting type allowing to perform the system control by deported cabinet (available as an option). The main turntable can also receive different turntables of motor control (see below)

the oPening MechanisM of the drainage hatch • 1 pneumatic cylinder diameter around 100mm stroke • 1 rack • 1 kit of pressure rollers• 1 pinion

TEChNICAL DETAILS

MAINTENANCE OF RIbbON MIxER

MMr 300

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suPPLy• mains supply 400V tetra - 50hz• pneumatic supply 5 bars mini

diMensions• LxWxh: 1730x836x1795 (mm)/Weight: 500kg maxi

SERVICES REQUIRED

oPtionskits and mechanical sub-systems:hatch screener (ref mmr 311):

- perforated hatch screeners hatch mountable ref mmr 300 en-suring the function of screener

- establishment of this hatch on the machine allows the realiza-tion of activities of equipment reconversion (reversible trans-formation

- mixer <-> screeners)kit rotor with blades (ref MMr 312)enhances the efficiency of mixing .This kit consists of:

- a rotor equipped with 6 adjustable blades - fits in place of the ribbon rotor.

kit motor change (ref MMr 313)subsets to integrate to the system and consists of:

- 1 hydraulic unit - 1 hydraulic motor - 1 hose kit

subsystem hatch opening (ref MMr 314) - 1chassis aluminium support - 1 complete mechanism with hatch opening with cylinder, shaft, bearings,

- pinion, rack, hatch - 3d solidworks files

subset / reducer (ref MMr 315) - 1 identical reducer to that of the reducer geared motor - solidworks files

subset / bearing (ref MMr 316) - 1 complete bearing on bracket - 3d solidworks files

kit reducer without constraint ** (ref MMr 317)composed of:

- 1 reducer identical reducer to that of the geared motor (delive-red in compartmentalized box)

- 3d solidworks files - ** all documents originally mounted in forces are assembled with set)

kit side bearing without constraint ** (ref MMr 318)composed of:

- 1 complete side bearing (delivered in parts in compartmentalized box

- 3d solidworks files - ** all documents originally mounted in forces are assembled with set)

kit spare parts (ref MMr 319) - 2 ball bearing motor side with conical sleeve washer and nut - 3 complete kits of gaskets for 2 bearings (tresses, lip seals ...) - 1 kit screws and bolts m12 - 2 frets ribbon rotor shaft - 3 nuts Km + 3 washers for side bearing opposite to the geared motor

- 3 nuts Km + 3 washers for side bearing geared motor - 3 washers onduflex

screeners (ref MMr 320): - Vibrating module for the separation of blended products (de-pending on products supplied).

- power supply 400V Three-phase 50hz - pushbuttons On / Off - circuit breaker protection - aluminum support frame on feet - 2 trays of 75L for retrieving material

Pre equipped lift table (ref MMr 321): - hydraulic lift table. - aluminum chassis designed to receive the drain hatch during removal / installation

electrical sub-systems and kits:remote cabinet (ref mmr 330)

- remote cabinet wheeled chassis - industrial connectors type harting for connection to the base system.

- same as the main cabinet except of the safety disconnector, circuit breakers, differential ... including pushbuttons control

- embeds any of the modernization turntables of control - ready for the realization of the wiring operations

electric turntables available in 5 versions

- switch version 1 direction direct start (included in mmr 300 / ref mmr )

- Version direct start reversing contactor (ref mmr 332) - Version soft starter inverter (ref mmr 333) - Variator version (ref mmr 334) - Version pLc (ref mmr 335)

MAINTENANCE OF RIbbON MIxER (sUITE)

MMr 300

traduction de “suite”

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• Belt replacement for preventive maintenance • setting of belt tension • setting of pulley alignment • setting of shaft alignment.


objective of the aPPLicationThe mTr 100 bench is a bench intended for technicians training in maintenance and setting of mechanical transmissions by belt (parallel shaft) or coupling (coaxial).

the bench• a metal anodized aluminum structure on swiveling braked wheels.• a centrifugal ventilator totally enclosed equipped with a V-groove

pulley driven by a key• an intermediate shaft (coaxial to the motor and parallel to the

ventilator axis) mounted on bearings + tensioner platform • 1 V-groove pulley with hub-type VecOBLOc mounted on interme-

diate shaft for adjusting the axial position of the pulley (for pulley alignment activity).

• 1 seal of oldham providing the transmission between the motor shaft and the intermediate shaft

• a single-phase motor• a set of adjustment shims (for adjusting the vertical position of the

motor within the alignment operations)• 4 jackbolt modules (for adjusting the horizontal position of the

motor within the alignment operations)points materialized to control by vibration analysis also allow the im-plementation of diagnostic operations for alignment errors (vibration analysis hardware not included).

oPtions• control device for belt tension (Trummeter pro or equivalent) (ref mTr 101)

- measuring range to 500 hz - modulation 5 khz - Test probe 25 h with information OK - Tolerance +/- 0.3 hz - resolution +/- 0.1 hz - utilization from -20°c to +85°c - storage from -40°c to +105°c - air humidity from 20 to 95 % - casing pVc, ip20 - dimensions of casing 75 x 115 x 35 mm

- dimensions of suitcase 230 x 220 x 75 mm - display Lcd, 2 lines, 12 x 60 mm with backlight - input limits length of free strand 0.030 – 9.999 m - input limits mass of belt 0.001 – 9.999 kg/m - power supply alcaline battery 9 V – type e-Block 6Lr61

• Laser alignment device of pulleys (pullalign or equivalent): (ref mTr 102)

• Laser machine of shaft alignment (shafTaLign) (ref mBp 021) - alignment of horizontal and vertical machines - metering mode «active clock» simple and quick, possible even on restrict angle measurement,

- static measurement mode, allows to measure from 3 to 8 points into hourly positions,

- alignment of same fixed shafts or uncoupled - infinirange to measure large alignment errors and long cou-plings,

- correction in real time with simple interpretation, thanks to the axis display machines

- uniBeam®, a single laser technology, a single cable - Tolcheck®, automatic calculation of tolerances, - search of the wobbly foot, - record the 50 files in the device (expandable) - data protection by automatic backup and recall of the last file, - archiving and possible reports directly to pdf format on usB key

- cable with interchangeable connectors, power supply by built-in rechargeable battery

- Keyboard and color display robust, dedicated for use in in-dustry,

- protection against water, dust and grease: ip67 heads, 65 ip camera (unique to this level range)

- upgradeable device, compatible Bluetooth.

TEChNICAL DETAILS

bENCh MAINTENANCE AND sETTING OF ThE TRANsMIssIONs

Mtr 100

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Production activitiesdiagnOsis and adJusTmenT4

The mBp 010 bench support is a sub system from the bench of pump maintenance mBp100 allowing to perform the electrical control and that the hydraulic power setting of the kit for conditional maintenance by vibratory analysis of the mBp 011 which can be visible on the illustrations of this document.This bench is composed of a structure ( work surface bench version or benchtop), of an electrical box (with start by reversing contactor or variator), of an electrical circuit (with or without instrumentation). it is delivered with technical and instruction manuals.design, manufacturing and industrial materialThe kit for conditional maintenance by vibratory analysis mBp 011 has its own technical file (contact us).

the structure exists in 2 versions:• chassis with wheels version• work surface bench version .

eLectricaL box exists in 2 versions:• in version simple motor start:

- 2 on / off buttons - a 3-pole circuit breaker - a circuit breaker

• version with inverter - 2 on / off buttons - a 3-pole circuit breaker - a circuit breaker

oPtions - The mBp 010 is designed to be especially compatible with kit mBp 011

TEChNICAL DETAILS

suPPLy• electricity : 380V three-phased + neutral / 5a mini• near a water source for filling and draining of the tank.

SERVICES REQUIRED

sUPPORT bENCh FOR CONDITIONAL MAINTENANCE kIT by VIbRATORy ANALysIs

MbP 010

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d iagnOsis and adJusTmenT4

• diagnosis of major vibratory defects of an installation of the type motor- pump group

• replacement of the defective elements• adjustment of the machine geometry • Kinematic study of the machine by a vibration analysis


1 centrifugaL Motor PuMP unit consisting of:• 1 geared motor with parallel shafts with output speed 2000tr/

min approximately • 1 centrifugal pump seal for generating cavitation by using the

ball valve located at the suction on the bracket benches mBp010 or mBp101

• flanges at the suction and at discharge for connection with a bench mBp010 or mBp101

• 1 coupling holdham quickly dismantled• 1 lateral alignment system by jackbolt composed of an adjust-

ment device by motor foot.

1 set of identifiabLe defects by vibratory anaLysis (anaLysis device not incLuded / avaiLabLe as refe-rence MbP 012 or 013) :• hydraulic pump in which one of two bearings is defective for

comparative vibratory analysis with the other sound bearing of the same pump

• 1 shaft of reducer with 2 bearings and 1 defected pinion • 1 mechanical piece to create an unbalance

• 1 set of 50 wedges of thicknesses also allowing to create vibratio-nal defects by misalignment of the system (obtained by disorder of the system/ to put the machine in perfect alignment the equip-ment mBp 020 or 021 is recommended)

• The needed material for the creation of defects is delivered in a suitcase compartmentalized

oPtionscompatibility in the range:• mBp 011 is scheduled for this mounted in any of:

- mBp 010 (Bench Of mainTenance Of pumps simpLi-fied)

- mBp 101 (Bench Of mainTenance Of pump• mBp 011 constitutes the support for implementation of diagnostic

activities and vibration analysis with: - mBp 013 (ViBraTiOn mOniTOring Of insTaLLaTiOn) - mBp 012 (KiT fOr diagnOsis WOrKshOp ViBraTiOn)

• mBp 011 is also compatible with the use of rotating equipments of rotating machines alignment: - mBp 020 ( Lineage KiT Of shafT) - mBp 021 ( Lineage KiT Of shafT BY Laser sYsTem)

TEChNICAL DETAILS

sUPPORT FOR DIAGNOsTIC VIbRATORy ANALysIs AND shAFT ALIGNMENT

MbP 011

117


VIbRATORy MONITORING OF INDUsTRIAL INsTALLATIONs

MbP 013

diagnOsis and adJusTmenT4

• continuous monitoring of an installation / alarm trigger machine• study the machine kinematics / impact of the actual speed of the

system analysis• method of spectral analysis + demodulation for precise identifica-

tion of the faulty component (bearing, wrong engine alignment / pump, unbalance, cavitation ...)

• Viewing the history• recordings.


a continuous vibration Monitoring ModuLe consists of:• a vibration sensor (micromechanical accelerometer) stainless steel

enclosure (ip68/ip69K), vertical fixing by threading m8, plug connection, analog current output vibration detection up to ± 25 g.

• a supply casing with switch on / off integrating electronic dia-gnostic module for the vibration sensor with the following charac-teristics: - Online monitoring up to 24 objects (eg. bearing, disequili-brium ...)

- monitoring of diagnosis objects can be carried out by taking into account 2 process sensors (load and rotational speed).

- compatible with machines running of 120 to 12000tr.min-1• inputs :

- dynamic inputs: 4 x 0 ... 10 ma - static inputs: 2 x 0/4 ... 20 ma or pulse - impulsions for information of frequency of rotation - setting up the system from pc (pc not included / cable provi-ded), via software

• outputs : - exportation of data and measurements to pc via ethernet (pc not included / connecting cable rJ45 of 2 meters provided)

- pnp alarms, max. 100 ma, nf/nO selectable.• software allowing:

- The definition of control parameters (number of spectral lines to be monitored, frequency of these lines, types of bearings, ratios of reductions ...)

• The loading of these parameters to the electronic diagnostic mo-dule

• The exploitation of measurements and analysis of the spectrum de-modulated, depth diagnosis (ffT)

• Trend recording (internal memory of the history)

oPtions• This kit is designed for use on the basis of mBp 011 • it is also compatible with most rotating machines.

TEChNICAL DETAILS

suPPLy• power supply: 100-240Vac. 50-60hz

diMensions• LxWxh: 250x200x125 (mm)/Weight: 2.5kg

SERVICES REQUIRED

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LINEAGE kIT OF COMPARATOR shAFTs

MbP 020

diagnOsis and adJusTmenT4

• shaft lineage with 1 comparator (measurement, corrections, verifications)• shaft lineage with 2 comparators (measurement, correction, verifications)• comparing the settings obtained by the 2 methods / concentricity and

coaxiality• implementation of setting procedures.


1 tooLing controL for shafts with diaMeter 10-100MM• Vee fastening + clamping chain for shafts with diameter 25-

100mm• 2 half shells for adaptation on shafts with diameters 10-25mm• adapted to perform an alignment of 2 shafts with intermediate

elastic coupling.

2 MechanicaL coMParators• 1/100• stroke 10mm• 1mm/ turn of the dial

1 set of 50 shiMs caLibrated and deburred designed esPeciaLLy for the tiMing of engines Legs• 10 shims thickness. 0.05mm• 10 shims thickness. 0.10mm• 10 shims thickness. 0.25mm• 10 shims thickness. 0.50mm• 10 shims thickness. 1mm

• material: stainless steel• Opening of the shims for m12 screw max• Thickness engraved on each shim.

oPtions• 1 kit of compatible numerical control with control tool for compa-

rators and composed of: - 2 inductive probes 1/100 - 1 display 2-way

• 1 lateral adjustment system for motor alignment - pump on mBp100 (ref: mBp 023) - 4 tapped adaptable modules on motor pump units of mBp 100 of the right engine legs

- 4 jack screws mounted into the tapped modules and ensuring the adjustment of the position of the legs of the motor

compatibility in the range: - The mBp 020 can be used interchangeably on mBp100, mBp 022 mBp 011 and on any other machine (within the limits of its dimensions).

TEChNICAL DETAILS

suPPLy• none for basic description • 230V for power supply of the display (digital control kit optional)

diMensions• LxWxh: 400x300x120 (mm)/Weight: 3.4kg

SERVICES REQUIRED

119

Production activitiesdiagnOsis and adJusTmenT4

• shaft lineage by method using a transmitter system / laser receiver + analyzer system (correction measurement , verification)

• demonstration of the quality and the ease of implementation the settings

• interpretation of simple results with the axis display machines• set in real time and automatic calculation of tolerances,• research and evaluation of soft foot,• implementing of procedures for setting


descriPtion of assortMent of shiMs• 10 shims th. 0.05mm• 10 shims th. 0.10mm• 10 shims th. 0.25mm• 10 shims th. 0.50mm• 10 shims th. 1mm• material: stainless steel• Opening of the shims for m12 screw max• Thickness engraved on each shim.

technicaL sPecifications• alignment of horizontal and vertical machines• measuring mode «active clock» simple and quick, possible even

on narrow measurement angle,• static measurement mode, allows to measure from 3 to 8 points

in hourly positions,• alignment of the shafts even fixed or uncoupled • infinirange to measure large alignment errors and long couplings,• correction in real time, with simple interpretation through the axis

display machines• uniBeam®, a single laser technology, a single cable• Tolcheck®, automatic calculation of tolerances,• search the wobbly foot,• recording of 50 files in the device (expandable)• data protection by automatic backup and recall the last file,

• archiving and possible reports directly to pdf on usB key • interchangeable cable with connectors, power supply by built-in

rechargeable battery• Keyboard and color display robust, dedicated for use in industry,• protection against water, dust and grease: ip67 heads, 65 ip

camera (unique to this level range)• device upgradeable, Bluetooth enabled

accessories incLuded • a laser transmitter with protective cap,• computer shafTaLign• prism• supports attachment chains (2)• usB cable for pc connection• cable usB socket for usB key,• carrying case,• usB Key• Tape measure,• cleaning cloth.• assortment of 50 calibrated shims and deburred specially de-

signed for engine timing feet.

TEChNICAL DETAILS

diMensions• Lxpxh : 470x400x195 (mm)/Weight: 5.8kg

SERVICES REQUIRED

kIT FOR shAFT LINEAGE by LAsER sysTEM

MbP 021

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d iagnOsis and adJusTmenT4

• shaft lineage of rigid systems (type motor / pump)• shaft lineage systems on bearings (transmission type shafts ...)• implementation of setting procedures.

• display of hot spots on a unit heater system• highlighting the pitfalls inherent in the thermographic analysis

(reflection, screen effects, differences in emissivity)• Warm up by Joule effect• mechanical warm up • Thermal bridging defects• settings, modification or replacement of the system elements fol-

lowing diagnostic.



• 4 bearings self-aligning held on supports by two screws each• 2 independent shafts• 1 coupling• 2 rigid supports held on base by 4 screws each• 1 system of lateral adjustment with screw jack for horizontal adjust-

ment (not shown in picture above)• 1 set of 50 shims of settings from 0.05 to 1mm for vertical adjust-

ment (not shown in picture above).

• 1 mobile aluminum structure• 1 electric box with transparent cover allowing the control of ins-

tallation three-phase 400V 220V for a total capacity of more than 3kW

• 1 three phase heating battery 2kW • 1 belt power transmission system• 1 three phase motor 2.2kW mini• 1 kit of electrical defects (cable heating, cutting or phase imba-

lance ...)• 1 kit of thermal defect (thermal conduction of an electrical cable,

fault of thermal bridge, cooling failure of an engine)• 1 kit of mechanical defects (overheating of a bearing, pulley mi-

salignment)• 1 clamp ammeter, adapted to mTi100 bench is provided to per-

form various comparative measurements (current, temperature, voltage, etc ...)

• 1 thermometer equipped with a contact probe -50 - + 300 °c• 1 storage case for all accessories

infrared caMera fLuke or equivaLent / oPtionaL - not incLuded in Mti 100• With a color screen• Batteries + charger• user manual and storage case.

TEChNICAL DETAILS

TEChNICAL DETAILS



SERVICES REQUIRED

SERVICES REQUIRED

sUPPORT FOR ACTIVITIEs OF shAFTs LINEAGE

MbP 022

MAINTENANCE bENCh by INFRARED ThERMOGRAPhy

MtI 100

Teaching equipmenT designer and manufacTurer...• the + for training in processing: product...

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