Te45, 72 Auxiliary Outdoor Enclosure -...
Transcript of Te45, 72 Auxiliary Outdoor Enclosure -...
Te45, 72" Auxiliary Outdoor Enclosure
Installation & Operation Manual
Equipment #: 057-106-20-203
Alpha Technologies Ltd. 057-106-B0 RevF Printed in Canada. © 2010 Alpha Technologies Ltd. ALPHA and CORDEX are trademarks of Alpha Technologies Ltd. All Rights Reserved.
Alpha Technologies Ltd. 057-106-B0 RevF Printed in Canada. © 2010 Alpha Technologies Ltd. ALPHA and CORDEX are trademarks of Alpha Technologies Ltd. All Rights Reserved.
Te45, 72" Auxiliary Outdoor Enclosure w/4k BTU AC, w/ LC
Equipment #: 057-106-20-203
Document #: 057-106-B0
The following documents and drawings are included in this manual to provide the necessary information required for routine operation and fault diagnosis of the system:
Safety and Installation Instructions: 057-106-C0
Specifications: 029-039-B1
Schematic: 747-666-05
Outline drawing 057-106-06
Schematic Interface Kit 747-670-05
Customer Connection Kit 747-670-08
CSA/NRTL Equivalence 048-554-10
Manuals included in this package:
DCP03 300A Distribution Center 020-702-B2
Cordex 48-1.8kW 23" Shelf 030-807-B2
Cordex Controller Software 034-136-B2
Quick Reference Card for Controller 954-472-10
Important Safety Instructions
Save These Instructions
This section contains important instructions that must be followed during the installation and maintenance of the equipment and batteries. Read all of the instructions before operating the equipment, and save this manual for future reference.
All electrical connections must be performed by licensed electricians only. Installation of the power supply and batteries must be performed by, or under the direct supervision of, service personnel knowledgeable of the required electrical and battery safety procedures.
If instructions in this manual conflict with the local electrical codes, follow the local codes.
The following safety symbols are found throughout this manual. Carefully read all information and abide by the instructions:
DANGEROUS VOLTAGE
This symbol indicates a dangerous voltage
exists in this area of the product.
GAS HAZARD
This symbol indicates a gas hazard
exists in the area of vented batteries.
NO MATCHES OR OPEN FLAMES
This symbol indicates a fire or explosive hazard
exists in the area of the product.
The following warning levels are used in conjunction with the symbols:
DANGER: You WILL be KILLED or SERIOUSLY INJURED if instructions are not followed closely.
WARNING: You CAN be KILLED or SERIOUSLY INJURED if instructions are not followed closely.
CAUTION: You CAN be INJURED or equipment can be DAMAGED if instructions are not followed closely.
Mechanical safety
Keep hands and tools clear of fans. Fans are thermostatically controlled and switch on automatically.
Power supplies can reach extreme temperatures under load.
Use caution around sheet metal components and sharp edges.
Electrical safety
WARNING: Hazardous voltages are present at the input of power systems. The DC output from
rectifiers and batteries, though not dangerous in voltage, has a high short-circuit current capacity
that may cause severe burns and electrical arcing.
Before working with any live battery or power system, follow these precautions:
Remove all metallic jewelry, such as watches, rings, metal rimmed glasses, or necklaces.
Wear safety glasses with side shields at all times during installation.
Use OSHA approved insulated hand tools.
DANGER: Lethal voltages are present within a power system. Always assume that an electrical
connection or conductor is energized. Check the circuit with a voltmeter with respect to the
grounded portion of the enclosure (both AC and DC) before performing any installation or removal
procedure.
Do not work alone under hazardous conditions.
A licensed electrician is required to install permanently wired equipment. Input voltages can range up to
240 Vac. Ensure that the utility power is disconnected and locked out performing any installation or
removal procedure.
Ensure that no liquids or wet clothes come into contact with internal components.
Hazardous electrically live parts inside this unit are energized from the batteries even when the AC input power is disconnected.
Battery safety
Servicing and connection of batteries must be performed by, or under the direct supervision of, personnel knowledgeable of batteries and the required safety precautions.
Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove all metallic objects from your hands and neck.
Use OSHA approved insulated hand tools. Do not rest tools on top of batteries.
Batteries contain or emit chemicals known to cause cancer and birth defects or other reproductive harm. Battery post terminals and related accessories contain lead and lead compounds. Wash your hands after handling batteries.
WARNING: Follow battery manufacturer’s safety recommendations when working around battery
systems.
WARNING: Do not smoke or introduce an open flame when batteries (especially vented batteries)
are charging. Batteries vent hydrogen gas when charging, which creates an explosion hazard.
Batteries are hazardous to the environment and should be disposed of safely at a recycling facility. Consult the battery manufacturer for recommended local authorized recyclers.
Post installation weather proofing
After installing the conduits and removing any knockouts to accommodate conduit locations, ensure that any gaps between the conduit fittings and the shroud are sealed. Apply a weatherproof caulking to gaps to prevent wind driven rain from reaching the electrical equipment.
Contents
1 Introduction ............................................................................................................. 7
1.1 Scope of manual......................................................................................................... 7
2 Product overview .................................................................................................... 2
2.1 Typical power configuration ........................................................................................ 3
2.2 Typical battery configuration ....................................................................................... 4
2.3 Air conditioning and heating ....................................................................................... 5
2.4 AC panel board and generator connector ................................................................... 6
2.5 Equipment mounting rails ........................................................................................... 6
2.6 Battery trays and battery retaining brackets ................................................................ 6
2.7 T1 surge suppression ................................................................................................. 6
2.8 Fiber cable slack box .................................................................................................. 7
2.9 Emergency ventilation system (EVS) .......................................................................... 8
2.10 Doors and access panels ........................................................................................... 8
2.11 Rear access panel ...................................................................................................... 9
2.12 Removable solar shield and hatch plate ..................................................................... 10
2.13 DC power equipment .................................................................................................. 11
2.13.1 Distribution panel ............................................................................................... 11
2.14 Rectifier and shelf ....................................................................................................... 11
2.15 Controller .................................................................................................................... 12
2.15.1 GMT fuse block ................................................................................................. 12
3 Transportation and storage .................................................................................... 13
3.1 Packaging................................................................................................................... 13
3.2 Storage ....................................................................................................................... 13
3.3 Inspection ................................................................................................................... 13
4 Installation .............................................................................................................. 14
4.1 Pre-installation considerations .................................................................................... 14
4.2 Power system ............................................................................................................. 14
4.3 HVAC system ............................................................................................................. 14
4.4 Site selection .............................................................................................................. 14
4.5 Enclosure support ....................................................................................................... 14
4.5.1 Base layout dimensions ..................................................................................... 15
4.5.2 Concrete slab .................................................................................................... 16
4.5.3 AC connections with concrete slab mounting ..................................................... 17
4.5.4 Steel platform .................................................................................................... 17
4.6 Multiple enclosure installations ................................................................................... 18
4.7 Installation component requirements .......................................................................... 19
4.8 Installation tools and equipment ................................................................................. 20
4.8.1 Tools Required .................................................................................................. 20
4.8.2 Lifting equipment requirements.......................................................................... 20
4.9 Enclosure installation .................................................................................................. 21
4.9.1 Enclosure preparation ....................................................................................... 21
4.9.2 Lifting preparation .............................................................................................. 21
4.10 Mounting the enclosure .............................................................................................. 22
4.10.1 Concrete slab .................................................................................................... 22
4.10.2 Steel platform .................................................................................................... 22
4.10.3 Roof mounting ................................................................................................... 22
4.10.4 Installing multiple enclosures side-by-side ......................................................... 22
4.11 Grounding................................................................................................................... 23
4.11.1 Site ground wire entry ........................................................................................ 23
4.11.2 Master ground bus (MGB) ................................................................................. 23
4.11.3 Enclosure chassis ground .................................................................................. 23
4.12 Wiring, cable management, and connections ............................................................. 24
4.12.1 Alarm connections ............................................................................................. 24
4.13 Utility connections ....................................................................................................... 26
4.13.1 AC conduit installations ..................................................................................... 26
4.13.2 Procedure .......................................................................................................... 27
4.14 Other cable connections ............................................................................................. 27
4.15 Internal cable routing .................................................................................................. 28
4.16 Battery installation ...................................................................................................... 29
4.16.1 Preparation/mounting ........................................................................................ 29
4.16.2 Battery installation in Alpha Tempest power systems ........................................ 29
5 System startup ........................................................................................................ 31
5.1 Connecting the batteries ............................................................................................. 31
5.2 Test and commissioning overview .............................................................................. 32
5.2.1 System .............................................................................................................. 32
5.2.2 Environmental/intrusion ..................................................................................... 32
5.3 Battery ........................................................................................................................ 32
5.3.1 Documentation .................................................................................................. 32
5.4 Air Conditioner/heater factory settings ........................................................................ 33
5.5 EVS (Emergency Ventilation System) factory settings ................................................ 33
5.6 Enclosure temperature alarms .................................................................................... 33
6 Final cleanup .......................................................................................................... 34
7 Maintenance ........................................................................................................... 35
7.1 General maintenance schedule .................................................................................. 35
7.2 Air conditioner ............................................................................................................ 35
7.2.1 Air conditioner settings ...................................................................................... 35
7.2.2 Air conditioner filter ............................................................................................ 35
8 Batteries ................................................................................................................. 36
8.1.1 Monthly maintenance ........................................................................................ 36
8.1.2 Semi-annual maintenance ................................................................................. 36
8.1.3 Performance/ integrity checks............................................................................ 36
8.1.4 String or cell replacement .................................................................................. 36
8.2 EVS intake and exhaust filter ...................................................................................... 37
9 Alpha conventions .................................................................................................. 38
9.1 Numbering system ...................................................................................................... 38
9.2 Acronyms ................................................................................................................... 38
List of figures
Figure 1 – Tempest outdoor auxiliary enclosure. Rear view. ......................................................... 2
Figure 2 – Tempest outdoor auxiliary enclosure. Front view. ......................................................... 2
Figure 3 – Typical Te45 enclosure power configuration ................................................................ 3
Figure 4 – Typical Te45 Battery Configuration .............................................................................. 4
Figure 5 – Miscellaneous enclosure features ................................................................................ 5
Figure 6 – Surge suppression mounted on rear of fibre slack box bracket .................................... 6
Figure 7 – Fiber slack box mounted on rear rails ........................................................................... 7
Figure 8 – Fiber cable slack box ................................................................................................... 7
Figure 9 – Locking front door ........................................................................................................ 8
Figure 10 – Rear panel latch ......................................................................................................... 9
Figure 11 – Rear panel released ................................................................................................... 9
Figure 12 – Wing nuts retaining lower panels ................................................................................ 9
Figure 13 – Disconnect lanyard and ground strap ......................................................................... 9
Figure 14 – Base layout drawing and mounting hole locations ...................................................... 15
Figure 15 – Concrete anchor bolt fastening detail ......................................................................... 16
Figure 16 – AC conduit outside concrete slab ............................................................................... 17
Figure 17 – Installation on steel platform ....................................................................................... 17
Figure 18 – Multiple enclosure installation ..................................................................................... 18
Figure 19 – Example of an insulated tool kit .................................................................................. 20
Figure 20 – Secure hooks in eyebolts ........................................................................................... 21
Figure 21 – Enclosure ground connections ................................................................................... 23
Figure 22 – Alarm connections ...................................................................................................... 24
Figure 23 – Alarm block ................................................................................................................ 25
Figure 24 – Slab AC conduit installation ........................................................................................ 26
Figure 25 – Underground AC conduit installation. AC panel extends of edge of concrete slab ...... 26
Figure 27 – DC and fibre cable routing at top of enclosure ............................................................ 27
Figure 26 – DC and fibre cable routing at bottom of enclosure ...................................................... 27
Figure 28 – Fiber optic cables must be protected by a loom at the cable entry.............................. 28
Figure 29 – Gasket installation on batteries location Te40panels release ..................................... 29
Figure 30 – Battery fuse kits and battery cabling. See attached drawing for more details ............. 30
Figure 31 – Completed installation ................................................................................................ 34
Figure 32 – Plastic plug - 4 positions ............................................................................................. 37
Figure 33 – Loosen internal nuts ................................................................................................... 37
Figure 34 – Slide cover up and off................................................................................................. 37
Figure 35 – Filter is located inside cover ....................................................................................... 37
1 Introduction
1.1 Scope of manual This instruction manual covers the features, installation, startup, and maintenance of the Alpha Technologies’ Tempest Te45 Outdoor Auxiliary Enclosure.
Enclosure specifications are found in Alpha document #029-039-B2.
Operation instructions for the system controller and related modules are provided in separate component manuals.
Separate manuals are provided for batteries and other accessory equipment, such as HVAC.
Images contained in this document are for illustrative purposes only and may not exactly match your unit.
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 2 of 38
2 Product overview
The Te45 Outdoor Auxiliary Enclosure is a 72" tall enclosure that can be configured for power, battery or auxiliary applications. Each configuration is designated by a part number that may include separate available options.
A Te45 system typically includes:
Zone 4 seismic enclosure
Optional AC distribution or junction box
DC power components
Alarm interface
4000 BTU air conditioner and EVS
Figure 2 – Tempest outdoor
auxiliary enclosure. Front view.
AC Load center
Generator connector
Removable rear panels (3)
EVS intake
4000 btu air conditioner w/ heater
EVS exhaust
Figure 1 – Tempest outdoor auxiliary
enclosure. Rear view.
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 3 of 38
2.1 Typical power configuration
EVS intake fans
Air Conditioner return air
Wind latch DC light
Air conditione/
heater temp
set point
Air conditioner supply air
Alarm connection blocks
High/low temp alarms
GFCI plug in
Ground bar
Cordex power and distribution system (typical)
Battery retaining bracket
Battery shelves
EVS exhaust
Figure 3 – Typical Te45 enclosure power configuration
Door intrusion alarm
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 4 of 38
2.2 Typical battery configuration
Ground bar
GFCI outlet
Alarm termination blocks
Hi/low temp alarms
Battery termination bus bars
Battery retaining bracket
Battery trays
Figure 4 – Typical Te45 Battery Configuration
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 5 of 38
2.3 Air conditioning and heating A 4000 BTU air conditioner/500 watt heater package provides cooling or heating to the batteries. It is mounted on the front door of the enclosure. Refer to the HVAC manual that is supplied with the unit.
EVS thermostat
Three-point door latch
HVAC intake and exhaust
HVAC controls
Figure 5 – Miscellaneous enclosure features
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 6 of 38
2.4 AC panel board and generator connector The AC panel board and generator connector are supplied by Intersect Corporation. The panel includes an automatic transfer switch, an additional emergency generator connection, and a manual transfer switch. Refer to the Intersect manual that is supplied with the unit.
2.5 Equipment mounting rails 4 x 23" mounting rails are installed in the enclosure.
2.6 Battery trays and battery retaining brackets Two battery trays are provided. Battery retaining brackets are supplied for mounting positions both in front and on top of the batteries.
Battery trays and retaining brackets are designed specifically for GNB155 batteries. Any deviation from this battery may affect Zone 4 seismic compliance. Call Alpha before changing battery models.
2.7 T1 surge suppression The enclosure is provided with a rail mounted bracket that accommodates a fiber slack box and two AC data Model MPM6-TTTTEE-DL “Multi-port Max 6" surge suppression devices.
Figure 6 – Surge suppression mounted on rear of fibre slack box bracket
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 7 of 38
2.8 Fiber cable slack box A fiber cable slack box is provided on the enclosure.
Figure 8 – Fiber cable slack box
Figure 7 – Fiber slack box mounted on rear rails
Fiber cable slack box
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 8 of 38
2.9 Emergency ventilation system (EVS) The EVS unit provides ambient cooling when the inside temperature exceeds a predetermined temperature setting on the EVS control thermostat.
The EVS is a DC system that operates when any one or more of the following conditions is present:
AC power failure. The air conditioner shuts down.
Air conditioner compressor failure.
Extreme ambient temperatures above 45°C.
2.10 Doors and access panels The hinged front door is held closed by a 3 position latching system with a pad lockable handle.
The front door can be secured at the handle via a padlock
Figure 9 – Locking front door
Door mounted
EVS thermostat
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 9 of 38
2.11 Rear access panel There are three rear access panels. The top panel is a slam latch panel. The lower two panels use internal wing-studs that must be removed to lift off the panels. The following procedure explains how to remove the rear panels:
Remove rear top panel
CAUTION:
The rear panels are connected by a ground strap and release cable, but can fall upon release.
Pull on handle to release top rear panel
Remove each set of wing nuts, one on each side, to release the lower panel.
To remove rear panel, disconnect lanyard and ground strap once the panel is released
Figure 10 – Rear panel latch
Figure 11 – Rear panel released
Figure 12 – Wing nuts retaining lower panels
Figure 13 – Disconnect lanyard and ground strap
When installing the rear panels, first install the lower panel, and then install the middle panel. When installing either panel, first connect the ground strap, then move the panel into place, and finally tighten the wing nuts securely.
On the upper panel, re-install the ground strap and re-attach the lanyard as shown
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 10 of 38
2.12 Removable solar shield and hatch plate
To re-install, ensure the slam latch on the hatch plate is fully engaged.
Re-install the solar shield by re-installing the eyebolts.
Remove eyebolts
Remove solar shield to expose hatch plate
To release hatch plate, pull the latch ring toward the rear of the enclosure in the direction shown by the large arrow
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 11 of 38
2.13 DC power equipment
2.13.1 Distribution panel
The DCP03, 300 A distribution center in an integrated DC system distribution package designed for small to mid size power applications.
The distribution panel takes up three rack units of space.
The DC system and signal connections are accessible from the front of the panel.
All distribution wires are connected via two-hole termination lugs.
Up to 18 plug-in breakers can be installed at up to 100 A per position. Optional multiple pole breaker adapter kits are available.
The 4R/8D ADIO Cordex peripheral is installed in the front door, expanding the I/O capability of the controller.
2.14 Rectifier and shelf 37.5 A @ 48 Vdc is provided to each rectifier.
Rectifiers are hot swappable.
2RU ultra compact rectifier design.
The fan cooled 1.8 kW rectifier has extremely high density with a compact 2RU design that allows five rectifiers per 23" shelf and four rectifiers per 19" shelf together with an integrated CXCI controller. An optional CXCM2 controller with a touch screen display is available.
Local and remote setup, adjustments, and control are a single step process via the controller. By using TCP/IP technology, complete configuration and monitoring of power equipment can be done through a network web browser.
Distribution
center
Rectifier
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 12 of 38
2.15 Controller
The compact CXCI Cordex controller is an integrated option that fits inside the rectifier shelves and takes up 2RU of space. The controller includes a complete range of standard software features.
The controller includes a web server interface that provides easy set ups via local or remote IP access using a standard Internet Explorer browser. The controller features LED indicator lights and an LCD screen that displays voltage and current.
An integrated logging feature is typically available only with an advanced, standalone, data logging system. It allows the capture of data from multiple AC/DC voltages, load/battery currents, and cell voltages/temperatures. Common applications of the logging include power system details, thermal performance of outdoor enclosures, battery cell specifics, and mains variations captured by an AC voltage watchdog.
The CXCI I/O features can be expanded by adding CXC smart peripherals, such as battery cell monitoring, shunt multiplexing, or alarm relay expansion.
Cordex CXC controllers are designed to ensure effortless operation of Cordex rectifiers. Otherwise complicated and time consuming set ups are greatly simplified.
2.15.1 GMT fuse block
An 8-position GMT fuse block is installed in the enclosure to provide additional distribution capability.
CXCI Cordex
controller
GMT fuse block mounted to side of distribution center
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 13 of 38
3 Transportation and storage
3.1 Packaging The enclosure and components are shipped on individual pallets and shrink wrapped. The enclosures and components must not be stacked. Packaging assemblies and methods are tested to International Safe Transit Association standards.
The pallet is approximately 0.15 m H x 1.22 m W x 1.22 m D (6" H x 48" W x 48" D) and the overall height including pallet and enclosure is approximately 1.98 m (78").
Batteries are shipped on a separate pallet and packaged according to the manufacturer’s guidelines. Packaging assemblies and methods have been tested to International Safe Transit Association standards.
3.2 Storage The weight of the enclosure is written in the specifications. The equipment pallet can be moved using a forklift.
Do not hoist/lift the enclosure with batteries installed.
The warehouse facility may need to be certified for handling the batteries, which are shipped on a separate pallet.
3.3 Inspection Before unpacking the equipment, perform a visual inspection and note any damage. Unpack the equipment and inspect the exterior for damage. Contact the carrier immediately if any damage is observed.
Continue the inspection for potential internal damage. Contact the carrier immediately if internal damage is detected. Then contact Alpha Technologies for advice on the consequence of any damage.
Verify that you have all the required parts before proceeding with the installation.
Call Alpha Technologies if you have any questions: 1-888-462-7487
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 14 of 38
4 Installation
4.1 Pre-installation considerations The information in this section is intended to be used as a guideline only. There may be site-specific requirements and other factors that may require different procedures. For example, your jurisdictional codes and construction covenants may require different procedures than those in this manual.
4.2 Power system An Alpha system provides sufficient power for a defined frame load plus the capacity to recharge the batteries within 24 hours.
“N+1 recharge” time refers to the estimated hours to recharge the batteries to 95% while operating at full load with all the rectifiers working and where a “redundant” rectifier is installed. Consult the factory if your equipment configuration has changed from its original layout.
4.3 HVAC system The 4000 BTU air conditioning/heater and the emergency ventilation system are optimized and tested for a particular equipment configuration within the enclosure. Consult the factory if your equipment configuration has changed from the original layout. Factory testing may be required for new equipment configurations.
4.4 Site selection The Te45 has been designed as an outdoor power system enclosure. The most common mounting structures are:
An at-grade concrete slab.
A steel platform.
An existing structure, such as a rooftop.
The mounting structure must be strong enough to support a fully equipped enclosure. Existing structures may need to be reinforced to support the enclosure. The mounting site must be built in accordance with local building practices and codes. A fully equipped power enclosure with 5 rectifiers and 8 batteries weighs approximately 2000 lb. A fully configured power enclosure with 16 batteries weighs approximately 3000 lb.
Consider the following before selecting a mounting site:
The Alpha Te45 enclosure is designed for front, rear, and if necessary top access. Only front access is required for maintenance.
Avoid areas that may be subjected to hot air exhaust from nearby equipment or buildings.
Find out if your intended area is subjected to architectural controls or environmental restrictions.
Avoid areas that are prone to flooding.
4.5 Enclosure support A supporting structure with a minimum load capacity of 350 lb/ft² is required to support a fully equipped power enclosure with rectifiers, batteries, air conditioner, etc.
A support structure with a minimum load capacity of 500 lb/ft² is required to support a fully equipped battery enclosure.
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 15 of 38
4.5.1 Base layout dimensions
Figure 14 – Base layout drawing and mounting hole locations
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 16 of 38
4.5.2 Concrete slab
Cast-in-place or pre-cast concrete slabs can be used.
Place the enclosure on the concrete slab. Use the enclosed Hilti HSL heavy-duty expansion anchor bolts, or approved equivalents, and the enclosed square seismic washers to secure the enclosure. Follow the specific recommendations from the fastener manufacturer to ensure that the securing device achieves its full structural capacity. Take into account the embedment depth and the clear edge distances. Refer to the following figure.
Alternate mounting systems that are not provided directly with the enclosure must be reviewed by a registered professional engineer that is qualified to practice within the jurisdiction where the enclosure is being installed.
An alternate mounting system could for example use a chemical anchoring system such as Hilti’s HY150 for concrete or HY20 for masonry along with suitable threaded rods and inserts from the manufacturer. Follow the manufacturer’s recommendations to determine the spacing and placement of the threaded rods.
The structure must be designed to support a fully equipped enclosure. The concrete slab and any existing structures must be properly reinforced to support the floor loading. The mounting site must be designed and installed in accordance with local building practices and codes.
Figure 15 – Concrete anchor bolt fastening detail
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 17 of 38
4.5.3 AC connections with concrete slab mounting
4.5.4 Steel platform
Use 1.27 cm (½") diameter A325 structural bolts in conjunction with a backing plate/clasp to grip the underside of the grating. Once the enclosure is in place, secure the bolts on the inside using appropriate washers and bolts. See the following figure:
CAUTION: Installation on a wood base is not recommended. The compressive strength of the base
material would not be able to maintain the load during a Type 4 seismic event.
Figure 17 – Installation on steel platform
Figure 16 – AC conduit outside concrete slab
AC conduit located outside cement pad
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 18 of 38
4.6 Multiple enclosure installations For multiple enclosure installations, a kit is required that includes gaskets and cable components. See Drawing 747-670-08 for complete instructions.
Figure 18 – Multiple enclosure installation
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 19 of 38
4.7 Installation component requirements Concrete and metal grating mounting hardware is not supplied with the enclosure.
AC electrical conduit, cable and fittings are not supplied with the enclosure.
Internal DC cables are supplied. External DC conduit, cable and fittings are not supplied with the enclosure.
A cable entry port fitting is available as an option:
Roxtec seal port 9 way assembly including boot, mounting collar and hardware
Alpha part number: 037-193-20-000
Can be used for cable entry into the Te45 enclosure wherever there are 3" knockouts.
See www.roxtec.com for
additional information
For multiple enclosure installations, an interface kit is required.
Power to battery: 747-602-20
Battery to battery: Currently not available
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 20 of 38
4.8 Installation tools and equipment
4.8.1 Tools Required
Insulated tools are essential for DC power system installation. Use this list as a guide:
Electric drill with hammer action
Digital voltmeter equipped with test leads
Lap top computer with Cordex communication software (not required for initial installation and test)
Various crimping tools and dies, to match lugs used in installation
Torque wrench: ¼" drive, 0-150 in-lb for battery post connections
Torque wrench: 3/8" drive, 0-100 ft-lb for system connections
Insulating canvases as required (2' x 2', 1' x 1', 3' x 3', etc.)
Insulated hand tools:
-Combination wrenches -Ratchet and socket set
-Various screwdrivers -Electricians knife
-Fine tipped slot screwdrivers (“tweaker”) -Cable cutters
Cutters and wire strippers (#14 to #22 AWG) [2.5 – 34 mm2].
4.8.2 Lifting equipment requirements
Hoist or crane capable of lifting 1814 kg (4000 lb)
The forklift should have a rated lifting capacity of 1814 kg (4000 lb) with a minimum fork length of 36"
Four wire-rope slings at least 1.22 m (4') long with a capacity of 907 kg (2000 lb) each.
Four clevises.
One minimum 1.59 cm (5/8") diameter rope to use as a tagline to guide the enclosure while lifting.
Figure 19 – Example of an insulated tool kit
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 21 of 38
4.9 Enclosure installation
4.9.1 Enclosure preparation
Remove the protective covering from the system. The doors are designed to be locked with a pad-lock and are secured with tie-wraps for shipping. Cut the tie-wraps and open the doors. The inside of the enclosure contains the rectifiers, and other hardware.
Inspect the packing slip to verify that you have received all the equipment that you ordered.
If the batteries are on a separate pallet, do not install them until after the enclosure has been secured and the ground wires and other cable entries are connected. It is easier to route the cables when the batteries are not installed.
All documentation is packed inside the equipment compartment.
Inspect all moving parts, hardware, connectors, and other equipment.
Report any damage to the shipper and Alpha Technologies.
Remove and properly dispose of all packaging.
Save the rectifier boxes for future transport.
Remove the rear panels to access the rear mounting bolts.
Remove the four bolts that secure the enclosure to the pallet. These bolts are accessible from the inside of the enclosure and are located in the corners of the enclosure. The enclosure is now ready for lifting.
4.9.2 Lifting preparation
CAUTION: Follow all local safety practices and guidelines while lifting the enclosure. All personnel
involved with lifting and positioning the enclosure must wear head and eye protection and gloves.
Only properly trained and certified personnel should operate the crane. Only properly trained and
certified personnel should operate the forklift.
Make sure that the lifting eyes are securely fastened before lifting the enclosure. Ensure that the clevises are correctly installed and that the enclosure is approximately level during the lift. This will simplify the enclosure positioning.
Close and latch the enclosure front door. The rear panels do not have to be installed.
Place the enclosed rubber mat onto the slab or platform. Orient the mat so that the mounting holes line up. If the rubber mat is “ribbed” the ribs should be against the concrete.
Figure 20 – Secure hooks in eyebolts
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 22 of 38
4.10 Mounting the enclosure
4.10.1 Concrete slab
Use the tagline to guide the enclosure as it is lifted. As the enclosure is lowered, align the mounting bolts and slowly lower the enclosure into place.
CAUTION: Follow all local safety practices and guidelines while lifting the enclosure. As the
enclosure is lowered, ensure that it remains as level as possible and lines up with the anchoring
bolt locations. Ensure the rubber mat is in the proper position. Open the door and proceed with
leveling the enclosure and securing it into place.
Leveling the enclosure
Four 0.125" shims are provided with the enclosure. Before securing the enclosure, make sure that it is level. Place the shims as close as possible to the bolts.
Check that the enclosure is level font-to-back and side-to-side.
A shim may need to be added under one or two of the corners of the enclosure. To place a shim, take just enough weight off the enclosure to slide the shim into place.
Allow the full weight of the enclosure to rest on the shims, and then check the level again.
Once the enclosure is level, tighten all bolts to the appropriate torque. After securing the enclosure, remove the slings and lifting eyes.
4.10.2 Steel platform
If the steel platform is located at ground level, the procedures are the same as those for a concrete slab.
4.10.3 Roof mounting
CAUTION: The mounting platform must be installed before the enclosure can be installed. All grounding
must be in place before the installation.
Place the enclosure onto the roof using either a freight elevator with access to the roof, or by using a crane or hoist on the roof.
Do not remove the enclosure from its pallet until it is on the roof and is ready to be positioned.
4.10.4 Installing multiple enclosures side-by-side
If two or more enclosures are to be installed adjacent to one another, install the environmental components of the interface kit before bolting the enclosures into place.
For detailed procedure, refer to the next chapter and drawings 747-602-08, 747-603-08, or 747-607-08.
Place shims
close to corners
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 23 of 38
4.11 Grounding DANGER: An enclosure that is not properly grounded presents an electrical hazard.
A proper grounding system that meets or exceeds the specifications of the equipment must be designed and installed prior to or in conjunction with the construction of the mounting pad. The ground system must be bonded to the enclosure to ensure a “common” or “single-point” ground.
Examples of grounds:
New builds – a buried ground ring with a bare, solid conductor going to ground rods.
Rooftop – a connection to the building’s steel structure, water pipes, etc.
Refer to local codes and practices for proper acceptable grounding arrangements. Only a licensed electrician should be used to install the grounding system. Use a dedicated ground rod for the AC panel.
CAUTION: Do not route AC and DC wiring in the same conduit.
4.11.1 Site ground wire entry
External ground studs are located at the bottom front and rear of the enclosure. Use these for the site ground wire connections. Terminate either the front or rear connection to the external ground ring with an exothermic connection. A minimum of #2 AWG solid wire is required.
4.11.2 Master ground bus (MGB)
The master (main) ground bus is located at the lower left front corner of the enclosure. Terminate the MGB to the external ground ring with an exothermic connection. A minimum of #2 AWG solid wire is required.
4.11.3 Enclosure chassis ground
The enclosure chassis ground is pre-installed at the factory. It is connected to the enclosure frame and equipment racks and is terminated to the MGB inside the enclosure.
External chassis ground connected to site ground. There are two connection points, one at the front of the enclosure, and one at the rear. Only one connection is required with an exothermic connection.
Ground wire that connects the site ground to the master ground bar
Figure 21 – Enclosure
ground connections
Ground studs
MGB
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 24 of 38
4.12 Wiring, cable management, and connections This section explains how to install and interconnect the power components within the enclosure. For battery installation, refer primarily to the manufacturer’s manuals.
Ensure the cables are not routed against any unprotected steel edges.
The cables must be neatly tie-wrapped or contained within a plastic loom.
Run the DC, ground, AC, and data cables in separate conduits.
4.12.1 Alarm connections
Route the alarm cable through the bridge interface to the adjacent enclosure. See the enclosed schematic for alarm connection details. If necessary, configuration changes can be made at the alarm wiring terminal block.
Figure 22 – Alarm connections
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 25 of 38
Figure 23 – Alarm block
Alarm block
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 26 of 38
4.13 Utility connections Different sites require different methods of conduit installations.
4.13.1 AC conduit installations
Verify local and national electrical codes prior to the installation. The codes may vary and contain specific conduit and wire sizes for the panel board connection.
The connection to the utility power must be approved by the local utility before the power supply can be connected.
Figure 24 – Slab AC conduit installation
Figure 25 – Underground AC conduit installation.
AC panel extends of edge of concrete slab
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 27 of 38
4.13.2 Procedure
1. Ensure that all AC breakers are in the off position at the AC source and within the AC panel.
2. To access the interior assembly, open the AC panel door and remove the cover.
3. Use the knockouts supplied on the AC enclosure for the cable routing.
4. Install the conduit nipple into the service entrance opening. Secure the nipple into place using the appropriate locking nut(s) and sealing washer(s).
5. Review the AC panel documentation and then connect the AC cables.
6. Measure and record all voltages before switching on the main breaker. Do not switch on individual breakers.
7. If required, notify the local electrical inspector to approve the AC input wiring.
4.14 Other cable connections Holes must not be drilled into the enclosure other than at conduit knockouts.
All cable entry fittings must be water tight.
Figure 26 – DC and fibre cable routing at top of enclosure
Figure 27 – DC and fibre cable routing at bottom of enclosure
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 28 of 38
4.15 Internal cable routing Keep internal cable routing neat and secured with tie wraps.
Ensure that fiber optic cables do not make sharp bends and are protected by a flexible conduit. A split loom with a length of 28' and a diameter of 1" is supplied with the enclosure. It is used to for the top and bottom fiber optics cable installations.
Figure 28 – Fiber optic cables must be protected by a loom at the cable entry
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 29 of 38
Install gaskets at the front and rear of each of 3 of 4 batteries.
4.16 Battery installation WARNING: Follow the battery manufacturer’s safety recommendations when working around
battery systems and review the safety instructions provided in this manual.
4.16.1 Preparation/mounting
Make sure the enclosure is properly mounted and secured before starting the battery installation.
The batteries should be located in a temperature-controlled environment (Tempest). Regulate the temperature to approximately 25°C (77°F). Significantly lower temperatures reduce the battery performance and higher temperatures decrease the battery life.
Clean the batteries cells according to the battery manufacturer's recommendations. First neutralize any acid with a baking soda and water solution, rinse the batteries with clean water, and then wipe them dry.
Install gaskets at the front and rear of each 3 of 4 batteries.
4.16.2 Battery installation in Alpha Tempest power systems
Verify that all battery breakers, DC circuit breakers, and fuses on the distribution panels are either
in the OFF position or removed. For each of the following steps, verify that the rubber terminal caps
or plastic covers are installed and completely cover the positive and negative terminal connections.
1. Apply a corrosion-inhibiting agent, such as NO-OX-ID “A”™, on all battery terminal connections.
2. Lift each battery onto the front edge of the shelf, and then slide the battery into the shelf.
3. Ensure that each battery output cable reaches the [+] and [–] terminals of the series battery string. Make sure that the batteries are oriented for easy installation of the inter-unit “series” connectors.
4. Remove any NO-OX-ID “A”™ grease from the battery terminals.
5. Burnish the terminal posts with a non-metallic brush, polishing pad, or 3M Scotch Brite™ scouring pad.
6. Apply a light coating of NO-OX-ID “A”™ grease to the terminal posts.
7. If lead plated inter-unit connectors are used, they should also be burnished and NO-OX-ID “A”™ grease applied as above.
8. Install the battery shelf retaining brackets.
9. Install the inter-unit connectors.
Figure 29 – Gasket installation on batteries
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 30 of 38
10. Locate battery string fuse kits and connect the batteries to the pre-installed cables coming from the system DC output bus bars.
Install all the battery terminations with the correct torque settings. Refer to the above drawing and
the battery manufacturer's manual.
Repeat the above installation procedure for each shelf and battery string.
WARNING: Do not connect the Anderson connectors before reviewing the startup procedures.
Figure 30 – Battery fuse kits and battery cabling. See attached drawing for more details
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 31 of 38
5 System startup
After completing the enclosure installation and the power system wiring, perform the following startup and test procedure:
5.1 Connecting the batteries
1. Check and verify the polarity of all the batteries.
2. Open all the DC breakers and temporarily remove all the DC fuses. The breakers must be closed and the fuses reinstalled after the testing is complete.
3. Unplug all rectifiers except one.
4. Switch on the AC breakers to apply power to the rectifier shelf.
5. The controller will perform a short self-test as it boots up.
6. Alarm conditions will likely be present and will probably not clear because there is no DC load on the rectifiers since all the loads are disconnected.
7. The system voltage will be visible on the controller display.
8. With the batteries disconnected, measure the voltage difference between the power system and the battery string. The voltage difference should be less than 3 V. If the voltage difference is greater than 3 V, check the
cable connections and the conditions of the batteries. Correct the problems and then proceed. If you are
unable to correct the problem, switch off the AC input power and contact Alpha Technologies.
9. Measure the battery voltage at the battery connector and ensure that the polarity is correct. Connect the first string of batteries by plugging in the Anderson connector. Repeat this step for the remaining string of batteries.
10. Plug in the remaining rectifiers one at a time.
11. All the alarms should clear and the audible alarm will switch off provided the batteries are slightly discharged.
12. Switch on the all the remaining breakers. The air conditioner fans should start.
13. Apply the DC loads by switching on the DC powered equipment.
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 32 of 38
5.2 Test and commissioning overview
5.2.1 System
All power system components undergo thorough factory testing. All levels and alarms are set to values according to the information given in the component manuals, unless custom levels are specified. Check the operation of all features and alarms and ensure that the power system levels are set in accordance with the specific requirements of your system. See the component manuals for more details.
5.2.2 Environmental/intrusion
Check the operation of all enclosure features, such as the air conditioning unit settings, the high/low temperature alarms and the intrusion alarm.
5.3 Battery After the batteries have been installed, the batteries must be “initially charged” to eliminate plate sulfation. Follow the guidelines in the battery manual. Record the initial charge readings, which are: specific gravity, cell voltage, charge current, and temperature. Battery warranty may be void if the batteries are not initially charged following the manufacturer's guidelines and proper records maintained.
Some VRLA batteries do not require initial charging if they are placed on charge within 3-6 months of manufacture. Check the battery manufacturer’s manual.
After the equalization period, reduce the battery voltage to the recommended float level.
Once the batteries have been initially charged, perform a short duration high rate discharge test on the batteries to verify that the cable connections are good and that there are no open or failed cells. Monitor the cell voltages during this process:
Discharge for 15 minutes at the C/8 rate.
Record cell voltages every 5 minutes.
Check for overheating connections.
5.3.1 Documentation
Complete all the required commissioning documentation such as:
Battery reports.
DC wiring lists.
AC distribution tables.
Floor plans.
Fill out tag wire identification strips.
Identify circuit breakers.
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 33 of 38
5.4 Air Conditioner/heater factory settings The air conditioner is programmed with the following factory default settings.
Description Setting
Cooling system ON temperature 80F (26.6C)
Heating system ON temperature 60F (15.5C)
HVAC fail alarm (dirty filter, broken condenser, etc.) 300 psi, reset at 225 psi
5.5 EVS (Emergency Ventilation System) factory settings The EVS thermostat is programmed with the following factory default setting.
EVS thermostat Setting
EVS ON temperature 45C (113F)
5.6 Enclosure temperature alarms The enclosure compartment thermostat is programmed with the following default factory settings.
Battery compartment thermostat Setting
High temperature alarm (blue) 45C (113F)
Low temperature alarm (red) -15C (5F)
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 34 of 38
6 Final cleanup
Vacuum clean all metal filings and other debris from inside and around the enclosure.
Ensure that:
All cables and conduit are neatly secured.
Access panels are installed correctly.
All connections are tight.
All breakers are on and the system is running without any alarms.
Enclosure is locked and secure.
Figure 31 – Completed installation
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 35 of 38
7 Maintenance
The equipment requires regular maintenance. The maintenance should be done by qualified service personnel only.
WARNING: HIGH VOLTAGE AND SHOCK HAZARD.
Use extreme care when working inside the enclosure/shelf while the system is energized. Do not
make contact with live components or parts. Static electricity may damage circuit boards, including
RAM chips. Always wear a grounded wrist strap when handling or installing circuit boards.
7.1 General maintenance schedule
Description Interval
Clean ventilation openings 1-6 months
Test and calibrate controller and other control circuits 1 year
Inspect all cable connections, re-torque if necessary 1 year
Verify alarm/control settings 1 year
Verify alarm relay operation 1 year
Check batteries 6 months
Clean HVAC filter 2-6 months
7.2 Air conditioner
7.2.1 Air conditioner settings
The air conditioner is pre-programmed with default settings at the factory. Refer to the air conditioner manual if you need to adjust these settings.
The air conditioner is not always thoroughly tested at the factory. If the air conditioner fails to switch on when it should, refer to the air conditioner manual and check the temperature settings.
If the air conditioner appears to be working properly but the “Hi-Temp” alarm is on, check that the enclosure's Hi-Temp alarm thermostat is correctly set.
7.2.2 Air conditioner filter
Air conditioners usually fail because of lack of maintenance, specifically dirty filters. Initially this filter must be checked frequently until a proper maintenance schedule has been developed.
IMPORTANT: Scheduled filter maintenance must be dutifully followed to reduce the chance of air
conditioner failure.
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 36 of 38
8 Batteries
The following generic maintenance instructions apply to valve regulated lead acid (VRLA) batteries. Each battery type and manufacturer will have their own unique maintenance instructions, which must take priority over the generic instructions listed here.
8.1.1 Monthly maintenance
Check and record each individual battery voltage.
Check and record the ambient temperature.
8.1.2 Semi-annual maintenance
Check the voltage of each cell.
Check the total voltage of all cells.
Check the temperature of each cell.
Visually inspect the general appearance and cleanliness of the batteries.
Check for cracks in cells or electrolyte leakage.
Check for corrosion.
Re-torque all intercell connector bolts.
Check the connections resistances cell-to-cell and cell-to-terminal.
Measure the conductance and impedance of each cell.
8.1.3 Performance/ integrity checks
The controller can perform real time monitoring of the performance of each battery. Parameters that can be monitored include voltage, specific gravity, conductance, and impedance. See the controller manual.
8.1.4 String or cell replacement
1. Ensure that the system is not operating on backup power.
2. Unplug the battery string at the Anderson connector.
3. Remove the cables and fuses.
4. Remove the battery retaining brackets.
5. Replace batteries and reverse the procedure.
6. Check the battery polarities and the connectors before reinstalling the Anderson connector.
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 37 of 38
8.2 EVS intake and exhaust filter An intake and exhaust filter is installed in the EVS intake and exhaust covers located on the front door. The following filter replacement procedure applies to both the intake and exhaust filter.
Figure 32 – Plastic plug - 4 positions
Figure 33 – Loosen internal nuts
Figure 35 – Filter is located inside cover
Filter is located inside panel. Clean or replace the filter. It is reusable
Reverse the sequence to re-install the cover.
Slide cover up and away from door.
Loosen but do not remove the four retaining nuts.
Head size is 7/16"
Remove four plastic plugs to gain access to cover retaining nuts
Early versions of EVS units use blue filter material and later versions use grey filter material.
Part # for blue replacement filter: 649-199-10
Part # for grey replacement filter: 649-211-10
Figure 34 – Slide cover up and off
Alpha Technologies Ltd. 057-106-C0 Rev D
Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 38 of 38
9 Alpha conventions
9.1 Numbering system Alpha Technologies uses an eight-digit drawing number system, which is broken into three blocks. The first three digits describe the category of the product; e.g., rectifier or fuse panel. The next three digits indicate the sequence in which the product number was allocated in a particular category. The last two digits indicate the type of drawing, for example:
“-06” Outline drawing
“-08” Customer connections
“-20” Main assembly
Alpha Technologies uses an eight-digit part numbering system for all components and sub assemblies. Each part is covered by its own unique number. Due to the quantity, categories will not be listed within this manual.
9.2 Acronyms
Acronym Definition
AC Alternating current
AWG American wire gauge
BTU British thermal unit
CSA Canadian Standards Association
CX Cordex™ series; e.g., CXC for Cordex system controller
DC Ground fault circuit interrupter
EVS Emergency ventilation system
HVAC Heating, ventilating, and air conditioning
MGB Master ground bus
NEMA National Electrical Manufacturers Association
RAM Random access memory
RU Rack unit (1.75")
Specifications for Alpha Te45 Outdoor Power Enclosure
Alpha Technologies Ltd. 029-039-B1 Rev B Printed in Canada. © 2010 Alpha Technologies Ltd. ALPHA and CORDEX are trademarks of Alpha Technologies Ltd. All Rights Reserved. Page 1 of 2
Electrical
Input Voltage: 120/240 Vac, 60 Hz single phase 120 Vac for auxiliary equipment 120/240 Vac for rectifiers
AC Distribution Panel Options: Main breaker 42 KAIC rated
Output Voltage: 24 Vdc system
48 Vdc system Output Power: 9.0 kW (5x Cordex 48 V rectifiers; Alpha #010-580-20) Recommended Feeder Breakers (no integration at ac distribution panel) Per rectifier shelf : 2 AC feeds: 1 feed (3 rectifiers) 2-pole, 50 A (120/240 Vac single phase) 1 feed (2 rectifiers) 2-pole, 30 A (120/240 Vac single phase) Supplied Feeder Breakers (integrated at ac distribution panel) Per rectifier shelf: 2 AC feeds (Integrated at load center): 1 feed (3 rectifiers) 2-pole, 50 A (120/240 Vac single phase) 1 feed (2 rectifiers) 2-pole, 30 A (120/240 Vac single phase)
Mechanical
Dimensions: 1829 mm H x 762 mm W x 762 mm D (72" H x 30" W x 30" D) 1829 mm H x 1016 mm W x 1067 mm D w/ 200 A AC panel (72" H x 40" W x 42" D)
Weight: 355 kg (780 lb.), no batteries, no rectifiers; no AC panel 455 kg (1000 lb.), no batteries, no rectifiers, with AC panel Mounting: Pad or platform Cooling: 4000 btu air conditioner with built in 500 W heater Enclosure: Aluminum, 5052-H32 Internal Rack: 19"/23", 39 RU
Specifications for Alpa Te45 Outdoor Power Enclosure Continued
Alpha Technologies Ltd. 029-039-B1 Rev B Printed in Canada. © 2010 Alpha Technologies Ltd. ALPHA and CORDEX are trademarks of Alpha Technologies Ltd. All Rights Reserved. Page 2 of 2
Environmental
Operating Temperature: -40 to +46°C (-40 to 115°F)
Storage Temperature: -40 to +85°C
(-40 to +185°F) Humidity: 0 to 95% non-condensing Elevation: 3600 m, see Operating Temperature
(12,000 feet) Weather Tightness: NEMA Type 3R
Regulatory Approvals
Enclosure Ratings: CSA/UL Type 3R Product Safety: CSA/UL 60950 The above information is valid at the time of publication. Consult factory for up-to-date ordering information. Specifications are subject to change without notice.
1
1
2
2
3
3
4
4
5
5
6
6
D D
C C
B B
A A
1
J.K
J.K
6
SCHEMATIC, ENCLOSURE, 72",
747-666-05 P/A
Title
SIZE DWG NO. Rev
Sheet of
C
DESIGN
DRAWN
CHECKED
APPROVED
CX48-1.8kW, DISTRN, W/ EVS
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USEDFOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
MATERIAL
TYPE
FINISH
TOLERANCES SCALE
ISSUEDATE
09/10
09/10
REVISIONLTR DESCRIPTION DATE APPD
S5
2009/12/039:07:28 AM
74766605PA_SHEET1.SCHDOCDate:File:
Time:
AIR CONDITIONER, GFCI, LED LIGHT WIRING:
4000 BTU/Hr AIR CONDITIONER
LINE
NEU
GND
AC POWER INPUT
GRN - #14 AWG
RETURN AIR
SUPPLY AIR
LINE
NEU
GND
BLK
WHT
GRN
WIRE NUTS
BLU - #18 AWG
RED - #18 AWG
COM
N.C.
(STATUS ALARM)EXT. OUTPUT LEAD
BONDING
SCREW
DEFAULT SETPOINTS:
NOTE
A/C: 30C (86F)
BLU - #18 AWG
RED - #18 AWG
ORG
ORG
YEL
'UTILITY BOX'
120VAC, 60 Hz
HEATER: 16C (60F)
N.O.
N.C.
COM
7
8A/C FAIL ALARMTO TB63-64
GR
N
WH
T
BLK
15A/125V
J3
J4
GRN
HOT'WHT'
GND
GFCI AC RECEPTACLE
TEST
RESET
LINE
NEU
TERMINALS
BONDINGSCREW
BLK - #14 AWG
WHT - #14 AWG
GRN - #14 AWG
'UTILITY BOX'
YE
L
LINE
NEU
GND
120V SINGLE PHASE AC INPUT POWER FEED(CUSTOMER SUPPLIED CONNECTION)
BRN - #16 AWG
BLU - #16 AWG
GRN - #16 AWG
(REFER TO SHEET 3)
TO 1200A TERMINATIONBARS
TB1+
-
+V
-V
LED LIGHT STRIP
LED LIGHT PCB P/N 707-670-20
15
BLK - #18 AWG
RED - #18 AWG
SW6
(CLOSED)(COM)
14
CONTROL SWITCHFRONT DOOR LIGHT
39
BLK - #18 AWG
15 39
14
120V SINGLE PHASE AC INPUT POWER FEED(CUSTOMER SUPPLIED CONNECTION)
1
1
2
2
3
3
4
4
5
5
6
6
D D
C C
B B
A A
2 6
SCHEMATIC, ENCLOSURE, 72",
747-666-05 P/B
2009/12/039:10:30 AM
74766605PA_SHEET2.SCHDOC
Title
SIZE DWG NO.
Date:File:
Rev
Sheet of
Time:
B
CX48-1.8kW, DISTRN, W/ EVS
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USEDFOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
TYPE
ISSUEDATE
REVISION
LTR DESCRIPTION DATE APPD
S5
1 21 2
LOW TEMPERATUREHIGH TEMPERATUREALARM THERMOSTAT ALARM THERMOSTAT
SW2 SW1
24" X 30" (UPPER) REAR
ALARM SWITCH
FRONT DOOR
ALARM SWITCH
(OPEN)(COM)(OPEN)(COM)
ENCLOSURE ALARM WIRING:
30 C 70 C
50 C 15 C
- 5 C 35 C
1
2
3
4
5
6
3 4 1 2
RED - #22 AWG
BLK - #22 AWG
YEL - #22 AWG
GRN - #22 AWG
RED - #22 AWG
BLK - #22 AWG
DEFAULT SETTINGS:
HIGH TEMP = 45C (113F)LOW TEMP = -15C (5F)
RED - #22 AWG
BLK - #22 AWG
YEL - #22 AWG
GRN - #22 AWG
PANEL INTRUSION PANEL INTRUSION
NOT USED
NOT USED
SW4
(OPEN)(COM)
SW3
(OPEN)(COM)
SW5
ALARM SWITCH
(OPEN)(COM)
INTRUSION
6
SOLAR SHIELD
ALARM SWITCHINTRUSION
20" X 30" (UPPER) REAR
ALARM SWITCHPANEL INTRUSION
24" X 30" (BOTTOM) REAR
N.C.
COM
FROM A/C ALARMOUTPUT(REFER TO SHEET 1)
7
8
BLU - #18 AWG
RED - #18 AWG
BLK - #22 AWG
5
10
11 12 13
RED - #22 AWG
RED - #22 AWG
BLK - #22 AWG
BLK - #22 AWG BLK - #22 AWG
RED - #22 AWG
P/N 538-043-10(10 PL)
BLK - #22 AWG
COM
N.C.FROM EVS ALARM
(REFER TO SHEET 5)OUTPUT
36
37
RED - #22 AWG
BLK - #22 AWG
11
TB1
NOT USED
NOT USED
TB2
TB3
TB4
TB5
TB6
TB7
TB8
TB9
TB10
TB11
TB12
TB13
TB14
TB15
(FROM LOW TEMP THERMOSTAT)
TB16
TB17
TB18
TB19
TB20
TB21
TB22
TB23
TB24
TB27
TB28
TB29
TB30
TB31
TB32
TB33
TB34
TB35
TB36
N.C.
COM
N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.
LOW TEMPALARM
(FROM A/C ALARM RELAY)
AIR CONDITIONER FAILALARM
(FROM EVS ALARM PCB)
EVS ACTIVEALARM
(FROM CXCI RELAY K2)
POWER SYSTEM MINORALARM
(FROM CXCI RELAY K3)
POWER SYSTEM MAJORALARM
(FROM CXCI RELAY K4)
CB FAILALARM
TB37
TB38
TB25
TB26
N.C.
COM
FROM GMT PCB FUSEFAIL RELAY
TB39
TB40
TB41
N.C.
COM
N.O.
TB42
TB43
TB44
N.C.
COM
N.O.
TB45
TB46
TB47
N.C.
COM
N.O.
TB48
TB49
TB50
N.C.
COM
N.O.
FROM CXCI ALARM
(REFER TO SHEET 3)RELAY K2
FROM CXCI ALARM
(REFER TO SHEET 3)RELAY K3
FROM CXCI ALARM
(REFER TO SHEET 3)RELAY K4
(REFER TO SHEET 6)
FROM ADIO ALARM
(REFER TO SHEET 3)RELAY K1
FROM ADIO ALARM
(REFER TO SHEET 3)RELAY K2
FROM ADIO ALARM
(REFER TO SHEET 3)RELAY K3
FROM ADIO ALARM
(REFER TO SHEET 3)RELAY K4
N.C.
COM
(FROM HIGH TEMP THERMOSTAT)
HIGH TEMPALARM
N.C.
COM
(FROM INTRUSION SWITCHES)
INTRUSIONALARM
N.C.
COM
N.C.
COM
N.C
COM
NOT USED
N.C.
COM
N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.
(FROM GMT FUSE PCB)
GMT FUSE FAILALARM
(FROM ADIO RELAY K1)
BATTERY ON DISCHARGE
(FROM ADIO RELAY K2)
TO BE ASSIGNED
(FROM ADIO RELAY K3)
TO BE ASSIGNED
(FROM ADIO RELAY K4)
TO BE ASSIGNED
N.C.
COM
N.C.
COM
N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.
42
43
44
45
46
47
48
49
50
51
52
55
56
57
58
59
60
61
62
63
64
65
66
TB62
TB63
TB64
TB65
TB66
TB67
TB68
TB69
TB70
TB71
TB61
TB72
TB59
TB60
TB57
TB58
TB55
TB56
TB53
TB54
TB51
TB52
ALARM 'BUNCHING' BLOCKS
ALARM BLOCKS
BLK-#22 AWG
WHT-#22 AWG
RED-#22 AWG
GRN-#22 AWG
BRN-#22 AWG
BLU-#22 AWG
ORG-#22 AWG
YEL-#22 AWG
PUR-#22 AWG
RED - #22 AWG
BLK - #22 AWG
BLK-#22 AWG
WHT-#22 AWG
RED-#22 AWG
GRN-#22 AWG
BRN-#22 AWG
BLU-#22 AWG
ORG-#22 AWG
YEL-#22 AWG
PUR-#22 AWG
GRA-#22 AWG
PNK-#22 AWG
TAN-#22 AWG
INSTALL 657-545-19JUMPERS (10 PL)
NOT USED NOT USED
NOT USED
101 101
102
RED - #22 AWG
102BLK - #22 AWG
103YEL - #22 AWG
104GRN - #22 AWG
105RED - #22 AWG
106BLK - #22 AWG
107RED - #18 AWG
108YEL - #18 AWG
109BLK - #22 AWG
110RED - #22 AWG
102
103
104
105
106
107
108
109
110
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
ALARM
1
1
2
2
3
3
4
4
5
5
6
6
D D
C C
B B
A A
3
J.KJ.K
6
SCHEMATIC, ENCLOSURE, 72",
747-666-05 P/A
2009/12/039:12:43 AM
74766605PA_SHEET3.SCHDOC
Title
SIZE DWG NO.
Date:File:
Rev
Sheet of
Time:
B
DESIGNDRAWN
CHECKEDAPPROVED
CX48-1.8kW, DISTRN, W/ EVS
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USEDFOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
MATERIAL
TYPE
FINISHTOLERANCES
SCALE
ISSUEDATE
09/1009/10
REVISIONLTR DESCRIPTION DATE APPD
S5
L1
L2/N
L1
L2/N
GND
TB1
TB2
GRN - #6 AWG
AC INPUT POWERTERMINAL BLOCKS
RE
CT
IFIE
RS
#1-
3R
EC
TIF
IER
S #
4-5
RECTIFIER RECTIFIER RECTIFIER RECTIFIER
MODULE #1 MODULE #2 MODULE #3 MODULE #4
(P/N 030-747-20)
POWER POWER POWER POWER
REAR
CORDEX 48-1.8kW RECTIFIER SHELF
LINE1
LINE2
GND
LINE1
LINE2
GND
208-240V SINGLE PHASE AC
(CUSTOMER SUPPLIEDINPUT POWER FEED
RECTIFIER POWER MODULE SHELF & DC DISTRIBUTION WIRING:
DB25
P/N 747-095-20-072 X2
BATTERY TEMPERATURE COMPENSATIONPROBE CABLE ASSEMBLIES
CONNECT TO NEGATIVE TERMINALIN MIDDLE OF BATTERY STRING(CUSTOMER CONNECTION)
BLK - #6 AWG
BLK - #6 AWG
G
( - ) ( + )
UNTERMINATED
CAN BUS TERMINATIONJUMPER
GRN - #6 AWG
BLK - #6 AWG
BLK - #6 AWG
K1
D1
D2
I1
V1
T1
T2
DISTRIBUTIONFUSE/C.B. ALARM
LVD OPENALARM
COM ( + )
HOT ( - )
SYSTEM WIRINGRESERVED FOR
NOC
NC
262524
SYS. REF
COPPER BUSBAR CONNECTION
TO ENCLOSURE MASTER GND BAR(REFER TO SHEET 6)
23
23
BLK - #2 AWG
300A DC DISTRIBUTION BREAKER PANEL(020-702-20)
COPPER BUSBAR CONNECTION
CXCI SYSTEM CONTROLLERINTERFACE CONNECTIONS
' LOAD BREAKER OUTPUTS'
'RE
SE
RV
ED
FO
RS
YS
TE
M W
IRIN
G'
(TB
RIG
HT
RE
AR
)(T
B L
EF
T R
EA
R)
RECTIFIER
MODULE #5
POWER
+
-23
LOADCURRENT
LOADVOLTAGE
TEMP.SENSOR 1
TEMP.SENSOR 2
G
( + ) GND BUS BAR( - ) HOT BUS BAR
1200A TERMINATION PANEL
TO LED LIGHT
(REFER TO SHEET 1)
35 34
35 34
GND
GND
-48V
-48V
BLK
- #
4/0
AW
G
BLK
- #
4/0
AW
G
38 36 37 39 39
37
36
38
BLK - #2 AWG
BLK - #2 AWG
BLK - #2 AWG
BLK - #2 AWG
TO 48V BATTERY STRINGS(REFER TO SHEET 4)
K1 K2 K3 K4
NC C NO
B.O
.D
NC C NO NC C NO NC C NO17 18 19 20 21 22 23 24 25 26 27 28
1
2 +
-45
+
-67
+
-15
16
17
18
19
20
K2ALARM
SYSTEM MINOR
NOC
NC
131211
K3ALARMSYSTEM MAJOR
NOC
NC
232221
K4ALARMDISTRN CB FAIL
NOC
NC
1098
IN 1
3
4IN 2
5
6IN 3
7
8IN 4
9
10IN 5
11
12IN 6
13
14IN 7
15
16IN 8
AL
AR
M
RE
LA
Y 2
AL
AR
M
RE
LA
Y 3
AL
AR
M
RE
LA
Y 4
4R / 8D ADIOPCB
DIGITAL INPUTS
RELAY OUTPUTS
42
+V
-V
14
15F3
1A/250V
F1
30A/250V
-48V35
GND
-48V
40
41
TO EVS FAN
(REFER TO SHEET 5)
TO GMT PCB
(REFER TO SHEET 6)
CB18
N.C.
COM
N.O.
ALARM PCB
55 56 57 58 59 60 61 62 63 64 65 66
42
43
44
SYSTEM MINOR ALARMTO TB16-18
SYSTEM MAJOR ALARMTO TB19-21
DISTRN CB FAIL ALARMTO TB22-24
B.O.D ALARMTO TB39-41
ADIO RELAY K2TO TB42-44
ADIO RELAY K3TO TB45-47
ADIO RELAY K4TO TB48-50
858-402-10
BLK-#22 AWG
43 WHT-#22 AWG
44 RED-#22 AWG
45 GRN-#22 AWG
46 BRN-#22 AWG
47 BLU-#22 AWG
48 ORG-#22AWG
49 YEL-#22 AWG
50 PUR-#22 AWG
BLK-#22 AWG
WHT-#22 AWG
RED-#22 AWG
N.C.
COM
N.O.
45
46
47
GRN-#22 AWG
BRN-#22 AWG
BLU-#22 AWG
N.C.
COM
N.O.
48
49
50
ORG-#22 AWG
YEL-#22 AWG
PUR-#22 AWG
N.C.
COM
N.O.
55
56
57
BLK-#22 AWG
WHT-#22 AWG
RED-#22 AWG
N.C.
COM
N.O.
58
59
60
GRN-#22 AWG
BRN-#22 AWG
BLU-#22 AWG
N.C.
COM
N.O.
61
62
63
ORG-#22 AWG
YEL-#22 AWG
PUR-#22 AWG
N.C.
COM
N.O.
64
65
66
GRA-#22 AWG
PNK-#22 AWG
TAN-#22 AWG858-065-10
BL
K-#
22
AW
G
WH
T-#
22
AW
G
RE
D-#
22
AW
G
GR
N-#
22
AW
G
BR
N-#
22
AW
G
BL
U-#
22
AW
G
OR
G-#
22
AW
G
YE
L-#
22
AW
G
PU
R-#
22
AW
G
GR
A-#
22
AW
G
PN
K-#
22
AW
G
TA
N-#
22
AW
G
CXCI
CONNECTION)
208-240V SINGLE PHASE AC
(CUSTOMER SUPPLIEDINPUT POWER FEED
CONNECTION) CAN OUT
CAN IN
TERMINATED
CAN BUS TERMINATIONJUMPER
CB1
10A
RED - #10 AWG
BLK - #10 AWG-48V
GND
RESERVED FOR POWERCONNECTION TO 3418 M.U.(CUSTOMER CONNECTION)
AL
AR
M
1
1
2
2
3
3
4
4
5
5
6
6
D D
C C
B B
A A
4
J.KJ.K
6
SCHEMATIC, ENCLOSURE, 72",
747-666-05 P/A
2009/12/039:19:38 AM
74766605PA_SHEET4.SCHDOC
Title
SIZE DWG NO.
Date:File:
Rev
Sheet of
Time:
B
DESIGNDRAWN
CHECKEDAPPROVED
CX48-1.8kW, DISTRN, W/ EVS
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USEDFOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
MATERIAL
TYPE
FINISHTOLERANCES
SCALE
ISSUEDATE
09/1009/10
REVISIONLTR DESCRIPTION DATE APPD
S5
+
+_
12V
BATTERY #5
_+
+_
12V
BATTERY #6
_+
+_
12V
BATTERY #7
_+
+_
12V
BATTERY #8
_
BATTERY STRING #2 (TOP)
++ +- - - + -
GND
-48V
(REFER TO SHEET 3)
39
38
( - ) BATTERY
WARNING TAG
( + ) BATTERY
WARNING TAG
'CUSTOMER CONNECTIONS'
TO 1200A TERMINATION BARS
SYSTEM 48V BATTERY STRING CABLING:
BLK - #2 AWG FLEX
BLK - #2 AWG FLEX
'CUSTOMER CONNECTIONS'
+
+_
12V
BATTERY #1
_+
+_
12V
BATTERY #2
_+
+_
12V
BATTERY #3
_+
+_
12V
BATTERY #4
_
BATTERY STRING #1 (BOTTOM)
++ +- - - + -
GND
-48V
(REFER TO SHEET 3)
37
36
( - ) BATTERY
WARNING TAG
( + ) BATTERY
WARNING TAG
'CUSTOMER CONNECTIONS'
TO 1200A TERMINATION BARS
BLK - #2 AWG FLEX
BLK - #2 AWG FLEX
'CUSTOMER CONNECTIONS'
BATTERY STRING QUICK DISCONNECTS(ANDERSON STYLE CONNECTOR)
F2
150A
BLK - #2 AWG FLEX
F1
150A
BLK - #2 AWG FLEX
(INCLUDED ONLY FOR SYSTEMS EQUIPPED WITH BATTERY TRAYS)
1
1
2
2
3
3
4
4
5
5
6
6
D D
C C
B B
A A
5
J.KJ.K
6
SCHEMATIC, ENCLOSURE, 72",
747-666-05 P/A
2009/12/039:20:45 AM
74766605PA_SHEET5.SCHDOC
Title
SIZE DWG NO.
Date:File:
Rev
Sheet of
Time:
B
DESIGNDRAWN
CHECKEDAPPROVED
CX48-1.8kW, DISTRN, W/ EVS
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USEDFOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
MATERIAL
TYPE
FINISHTOLERANCES
SCALE
ISSUEDATE
09/1009/10
REVISIONLTR DESCRIPTION DATE APPD
S5
EMERGENCY VENTILATION SYSTEM FAN WIRING:
RED - #18 AWG
BLK - #18 AWG
FRONT DOOR EVS FAN ASSEMBLY
1 2
80 °C20 °C
VENTILATION FANCONTROL THERMOSTAT
+48V
-48V
RED - #18 AWG
BLK - #18 AWG
FACTORY DEFAULT SETTING:
45°C (113 °F)
OUTPUT F8(REFER TO SHEET 6)
TO GMT FUSE PCB
60 °C
31
33
31 32
48VDC AXIAL FAN
48VDC AXIAL FAN
+ -
48VDC AXIAL FAN
+ -
+ -
RED - #24 AWG
GRN - #24 AWG
RED - #24 AWG
GRN - #24 AWG
RED - #24 AWG
GRN - #24 AWG
32
33
EVS ACTIVE ALARM
TB1
TB2
- +
N.C.
COM
N.O.
ALARM O/P
INPUT
CONTACTS
TB3
N.C.
COM
N.O.
ALARM O/PCONTACTS
P/N 707-704-20
-48V
(SET #1)
(SET #2)
COM
N.C.EVS ACTIVE ALARMTO TB67-68
36
37
35
35 34
34
BLK - #18 AWG
RE
D -
#1
8 A
WG
P/N 858-048-10
RED - #22 AWG
BLK - #22 AWG
BARS(REFER TO SHEET 3)
TO 1200A TERMINATION
48VDC AXIAL FAN
+ -
GRN - #24 AWG
RED - #24 AWG
1
1
2
2
3
3
4
4
5
5
6
6
D D
C C
B B
A A
6 6
SCHEMATIC, ENCLOSURE, 72",
747-666-05 P/A
2009/12/039:21:47 AM
74766605PA_SHEET6.SCHDOC
Title
SIZE DWG NO.
Date:File:
Rev
Sheet of
Time:
B
CX48-1.8kW, DISTRN, W/ EVS
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USEDFOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
TYPE
ISSUEDATE
REVISION
LTR DESCRIPTION DATE APPD
S5
DC POWER GMT FUSE DISTRIBUTION BLOCK WIRING:
GMT FUSE BLOCK ASSEMBLY
COMMON
#1
(P/N 747-218-20)
#2#3#4#5#6#7#8
K1
D1
COMMON
COM N.C.N.O.
GND
-48VFROM 1200A TERMINATION
(REFER TO SHEET 3)
8 POSITION, 30 AMP MAX.
TB5TB1TB2TB3TB4
F1F2F3F4F5F6F7F8E1
E4E3
E2
GMT FUSE FAIL ALARMTO TB25-26
ALARMOUTPUT
DC INPUTPOWERTERMINALS
ALARMRELAY
52 51
41
40
41
40OUTPUT BARS
-48V OUTPUTS -48V OUTPUTS
5A
N.C.
COM
RED - #22 AWG
BLK - #22 AWG
51
52
P/N 877-639-20-041
+48V
-48V
31
33TO EVS FANS(REFER TO SHEET 5)
GND TO EQUIPMENT RACKGRN - #6 AWG
TO EXTERNAL SITE GROUND (CUSTOMER INSTALLED)
ENCLOSURE MASTER GROUND BAR TERMINATIONS:
16 16
SYS REF TO SYSTEM DC RETURN BUS BAR (REFER TO SHEET 3)BLK - #2 AWG23 23
RED - #18 AWG
BLK - #18 AWG
©
NAME DATE
APPROVED
CHECKED
DRAWN
DESIGN 2009/07
2009/07
2009/07
2009/07
RP
KL
RP
JK
SCALE:
THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAINTHE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
TYPE
0.5
D2
10.50.05 0.002]
[ 0.040] [ 0.020] [
UNITS: mm [in] X [X.X] X.X [X.XX] X.XX [X.XXX] ANGULAR:
OF
7/23/2010 ALPHA TECHNOLOGIES
TITLE:
ISSUEDATE
SIZE
BDWG NO.
OUTLINE DRAWING, Te45, 72", AUXILIARY ENCLOSURE
057-106-06
SHEET
NTS
REV
P/C
1 1
ITEM
QTY
ME09/10KL JKUPDATED MODELP/B
RP09/11KL JKUSE OBROUND MT HOLEP/C
REVISIONS
DESCRIPTIONLTR APPDDATEDWN CHKD
06
6.0
TY
P2
.60
16
5.0
6.5
0
59
6.8
23
.50
72
1.3
TY
P2
8.4
0
76
2.0
30
.00
0
0
0
0
57
.2 T
YP
2.2
5
95
.3 T
YP
3.7
5
66
6.8
TY
P2
6.2
5
70
4.9
TY
P2
7.7
5
47.8 1.88
136.7 TYP5.38
352.6 13.88
712.3 28.04
1448.9 57.041452.5 57.18
1643.0 TYP64.69
1681.1 TYP66.191719.2 TYP67.69
1757.3 69.181832.0 72.131878.6 73.96
12
8.3
TY
P5
.05
28
7.0
11
.30
12
.70
.50
22
8.6
TY
P9
.00
30
4.8
TY
P1
2.0
0
38
1.0
TY
P1
5.0
0
45
7.2
TY
P1
8.0
0
53
3.4
TY
P2
1.0
0
74
9.3
29
.50
76
2.0
30
.00
205.2 TYP8.08256.0 TYP10.08306.8 TYP12.08357.6 TYP14.08
0
0
76.2 3.00
685.8 27.002
5.4
1.0
0
73
6.6
29
.00
0
0 0
669.3 26.3521.8 0.86
(D) FOR DRAIN PLUG
62.7 KO 2.47(E) FOR TRADE SIZE
2" CONDUIT
619.8 24.40
576.6 22.70
81
.03
.19
16
9.9
6.6
9
71
.12
.80
69
0.9
27
.20
58.2 2.29
153.4 6.04
239.5 9.43
468.1 18.43
660.4 26.00
92.7 3.65
1-1/2" CONDUIT
50.4 KO 1.98(C) FOR TRADE SIZE
0
0
40
.61
.60
72
1.4
28
.40
24
7.7
9.7
53
11
.21
2.2
5
33.0 1.30
273.1 10.75
501.7 19.75
642.6 25.30
1162.1 45.75
1252.2 49.30
1619.3 63.75
1762.3 69.38
A
B
BB
A
A A
BB
91.3(A)
FOR TRADE SIZE
KO 3.59
3" CONDUIT
28.2 KO 1.11(B)FOR TRADE SIZE 3/4" CONDUIT
1051.2 41.39
1455.1 57.29
KO SHOWN ABOVE ARE LOCATED AT
E
FRONT
D
BOTTOM OF OPTIONAL AC PANEL
BASE LAYOUT (TOP VIEW)
C
CONCRETE PAD OR PLATFORM MOUNTING(USE THESE SLOTS FOR SEISMIC)
19.1 [0.75] X 57.2 [2.25] 4 PLACES
CONCRETE PAD MOUNTING:REMOVE OBROUND KNOCKOUT DRILL AND INSTALL CONCRETE ANCHOR BOLTS AND SQUARE SEISMIC WASHER. USE HILTI HSLB-M12/25 ANCHORS (ARGUS P/N 660-019-10) OR EQUIVALENT, AND SEISMIC WASHER (ARGUS P/N 615-269-R8) SUPPLIED. PLUG 4 OUTERMOST BASE HOLES WITH 5/8" PLASTIC PLUGS (ARGUS P/N 642-020-10) SUPPLIED
PLATFORM MOUNTING:USE APPROPRIATE MOUNTING HARDWARE
OPTIONAL AC PANEL
©
1
1
2
2
3
3
4
4
5
5
6
6
D D
C C
B B
A A
1
J.KJ.K
3
SCHEMATIC, INTERFACE KIT W/
747-670-05 P/A
2009/12/029:46:58 AM
74767005PA_SHT1.SchDoc
Title
SIZE DWG NO.
Date:File:
Rev
Sheet of
Time:
B
DESIGNDRAWN
CHECKEDAPPROVED
CABLE SET, POWER TO BATTERY,Te45
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USEDFOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
MATERIAL
TYPE
FINISHTOLERANCES
SCALE
ISSUEDATE
09/1109/11
REVISIONLTR DESCRIPTION DATE APPD
S5
L1
L2/N
L1
L2/N
GND
TB1
TB2
AC INPUT POWERTERMINAL BLOCKS
RE
CT
IFIE
RS
#1-
3R
EC
TIF
IER
S #
4-5
RECTIFIER RECTIFIER RECTIFIER RECTIFIER
MODULE #1 MODULE #2 MODULE #3 MODULE #4
POWER POWER POWER POWER
REAR
CORDEX 48-1.8kW RECTIFIER SHELF
TE45 POWER ENCLOSURE INTERFACE CABLE WIRING
DB25
G
( - ) ( + )
CXCI SYSTEM CONTROLLERINTERFACE CONNECTIONS
(TB
RIG
HT
RE
AR
)(T
B L
EF
T R
EA
R)
RECTIFIER
MODULE #5
POWER
G
( + ) GND BUS BAR( - ) HOT BUS BAR
35 34
35 34
BLK
- #
4/0
AW
G
BLK
- #
4/0
AW
G
+ (POS)
+ (POS)
- (NEG)
- (NEG)
POWER ENCLOSURE TERMINATION BARSBLK - #4/0 AWG
BLK - #4/0 AWG
BLK - #4/0 AWG
BLK - #4/0 AWG
CABLE ASSEMBLY
(REFER TO SHEET 2)BATTERIES (4 STRINGS)
P/N 877-755-20
TO BATTERY ENCLOSURE 48V
1
1
2
2
3
3
4
4
5
5
6
6
D D
C C
B B
A A
2 3
SCHEMATIC, INTERFACE KIT W/
747-670-05 P/A
Title
SIZE DWG NO. Rev
Sheet of
C
CABLE SET, POWER TO BATTERY,Te45
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USEDFOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
TYPE
ISSUEDATE
REVISIONLTR DESCRIPTION DATE APPD
S5
2009/12/029:46:58 AM
74767005PA_SHT2.SchDocDate:File:
Time:
( - ) HOT BUS BAR
#2
AW
G -
BL
K
FL
EX
#2
AW
G -
BL
K
FL
EX
#2
AW
G -
BL
K
FL
EX
#2
AW
G -
BL
K
FL
EX
BATTERY STRING QUICK DISCONNECTS
TE45 BATTERY ENCLOSURE INTERFACE CABLE WIRING
++
++
++
++
(ANDERSON STYLE CONNECTOR)
#2
AW
G -
BL
K
FL
EX
#2
AW
G -
BL
K
FL
EX
#2
AW
G -
BL
K
FL
EX
#2
AW
G -
BL
K
FL
EX
( + ) GND BUS BAR
#2 AWG - BLK FLEX
#2 AWG - BLK FLEX
#2 AWG - BLK FLEX
#2 AWG - BLK FLEX
#2 AWG - BLK FLEX
#2 AWG - BLK FLEX
#2 AWG - BLK FLEX
#2 AWG - BLK FLEX
_
_
_
_
_
_
_
_
(-) NEG
(-) NEG
(+) POS
(+) POS
TO TE45 POWER ENCLOSURETERMINATION BARS(REFER TO SHEET 1)
#4/0 AWG - BLK FLEX
#4/0 AWG - BLK FLEX
#4/0 AWG - BLK FLEX
#4/0 AWG - BLK FLEX
20 22 24 26 27 25 23 21
26
24
22
20
27
25
23
21
F4
150A
F3
150A
F2
150A
F1
150A
BATTERY STRING #4
BATTERY STRING #3
BATTERY STRING #2
BATTERY STRING #1
++
++
++
++
_
_
_
_
_
_
_
_
CABLE ASSEMBLYP/N 877-755-20
BATTERY ENCLOSURETERMINATION BARS
1
1
2
2
3
3
4
4
5
5
6
6
D D
C C
B B
A A
3 3
SCHEMATIC, INTERFACE KIT W/
P/A
2009/12/029:46:58 AM
74767005PA_SHT3.SchDoc
Title
SIZE DWG NO.
Date:File:
Rev
Sheet of
Time:
B
CABLE SET, POWER TO BATTERY,Te45
THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USEDFOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
TYPE
ISSUEDATE
REVISION
LTR DESCRIPTION DATE APPD
S5
EXTERNAL ALARM INTERFACE
TB1
NOT USED
NOT USED
NOT USED
N.C.
COM
TB2
TB3
TB4
TB5
TB6
TB7
TB8
TB9
TB10
TB11
TB12
COM
N.C.
TB13
TB14
TB15
N.C.
COM
TB16
TB17
TB18
TB19
TB20
TB21
TB22
TB23
TB24
TB27
TB28
TB29
TB30
TB31
TB32
TB33
TB34
TB35
TB36
EVS ACTIVEALARM
POWER SYSTEMMAJOR ALARM
CB FAILALARM
GEN RUNNINGALARM
GEN LOW FUELALARM
GEN FAILSHUTDOWN ALARM
GEN MISSINGALARM
GEN MAJORALARM
RED - #22 AWG
BLK - #22 AWG
YEL - #22 AWG
GRN - #22 AWG
RED - #22 AWG
BLK - #22 AWG
TB1
NOT USED
NOT USED
NOT USED
TB2
TB3
TB4
TB5
TB6
TB7
TB8
TB9
TB10
TB11
TB12
RED - #18 AWG
YEL - #18 AWG
TB13
TB14
TB15
BLK - #22 AWG
GRN - #22 AWG
N.C.
COM
N.C.
COM
N.C.
COM
COM
N.O.
COM
N.O.
(FROM LOW TEMP THERMOSTAT)
LOW TEMPALARM
(FROM HIGH TEMP THERMOSTAT)
HIGH TEMPALARM
(FROM INTRUSION SWITCHES)
INTRUSIONALARM
(FROM A/C ALARM RELAY)
AIR CONDITIONER FAILALARM
(FROM EVS ALARM PCB)
EVS ACTIVEALARM
TB60
TB59
TB58
TB57
TB56
TB55
TB54
TB53
TB52
TB51
TB62
TB61
TB64
TB63
TB66
TB65
TB68
TB67
TB70
TB69
101
102
111
112
103
104
105
106
108
109
110
107
113
114
115
116
118
117
120
BATTERY ENCOSURE ALARMS
POWER ENCLOSURE
TB37
TB38
UTILITY LOSSALARM
TB25
TB26
GMT FUSE FAILALARM
TB39
TB40
TB41
TB42
TB43
TB44
TO BE ASSIGNED
TB45
TB46
TB47
TO BE ASSIGNED
TB48
TB49
TB50
TO BE ASSIGNED
'BUNCHING' BLOCKS
TB72
TB71
RED - #22 AWG
BLK - #22 AWG
N.C.
COM (FROM LOW TEMP THERMOSTAT)
LOW TEMPALARM
N.C.
COM
111
112
101
102
103
104
106 116
115
105
107
108
109
110
LOW TEMPALARM
BLK - #22 AWG
WHT - #22 AWG
RED - #22 AWG
N.C.
COM
N.O.FROM CXCI RELAY K2
POWER SYSTEM MINORALARM
GRN - #22 AWG
BRN - #22 AWG
BLU - #18 AWG
N.C.
COM
N.O.FROM CXCI RELAY K3
POWER SYSTEM MAJORALARM
ORG - #22 AWG
YEL - #22 AWG
PUR - #18 AWG
N.C.
COM
N.O.FROM CXCI RELAY K4
CB FAILALARM
RED - #22 AWG
BLK - #22 AWG
N.C.
COM (FROM GMT FUSE PCB)
GMT FUSE FAILALARM
BLU / WHT - #24 AWGN.O.
COM (FROM GENERATOR)
GEN RUNNINGALARM
N.O.
COM (FROM GENERATOR)
GEN LOW FUELALARM
N.O.
COM (FROM GENERATOR)
GEN FAIL SHUTDOWNALARM
N.C.
COM (FROM GENERATOR)
GEN MISSINGALARM
N.O.
COM (FROM GENERATOR)
GEN MAJORALARM
BLK - #18 AWG
N.C.
COM (FROM LOADCENTER ATS)
UTILITY LOSSALARM
BLK - #22 AWG
WHT - #22 AWG
RED - #22 AWG
N.C.
COM
N.O.
GRN - #22 AWG
BRN - #22 AWG
BLU - #18 AWG
N.C.
COM
N.O.
ORG - #22 AWG
YEL - #22 AWG
PUR - #22 AWG
N.C.
COM
N.O.
GRA - #22 AWG
PNK - #22 AWG
TAN - #22 AWG
N.C.
COM
N.O.
BATTERY ON DISCHARGE
TO BE ASSIGNED
TO BE ASSIGNED
TO BE ASSIGNED
(FROM ADIO RELAY K1)
(FROM ADIO RELAY K2)
(FROM ADIO RELAY K3)
(FROM ADIO RELAY K4)
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
HIGH TEMPALARM
N.C.
COM
INTRUSIONALARM
AIR CONDITIONERFAIL ALARM
NOT USED
POWER SYSTEMMINOR ALARM
N.O.
COM
N.C.
NOT USED
N.O.
COM
N.C.
N.O.
COM
N.C.
COM
N.C.
COM
N.O.
COM
N.O.
COM
N.O.
COM
N.C.
COM
N.O.
COM
N.C.
N.O.
COM
N.C.
N.O.
COM
N.C.
N.O.
COM
N.C.
N.O.
COM
N.C.
WHT / BLU - #24 AWG
ORG / WHT - #24 AWG
WHT / ORG - #24 AWG
GRN / WHT - #24 AWG
WHT / GRN - #24 AWG
BRN / WHT - #24 AWG
WHT / BRN - #24 AWG
GRY / WHT - #24 AWG
WHT / GRY - #24 AWG
RED - #18 AWG
1
2
3
4
5
6
8
9
38
37
POWER ENCLOSURE
1
2
NOTE: IF THERE IS NO BATTERY ENCLOSURETHEN JUMPERS MUST BEINSTALLED ACROSS THE FOLLOWING
YEL - #22 AWG
GRN - #22 AWG
N.C.
COM (FROM HIGH TEMP THERMOSTAT)
HIGH TEMPALARM
3
4
113
114
RED - #22 AWG
BLK - #22 AWG
N.C.
COM (FROM INTRUSION SWITCHES)
INTRUSIONALARM
5
6
BLU - #18 AWG
RED - #18 AWG
N.C.
COM (FROM A/C ALARM RELAY)
AIR CONDITIONER FAILALARM
7
8
118
117
RED - #22 AWG
BLK - #22 AWG
N.C.
COM (FROM EVS ALARM PCB)
EVS ACTIVEALARM
36
37
119
120
TERMINAL BLOCK POSITIONS:
ALARMS
BLU - #18 AWGN.C.
7
119 RED - #22 AWGN.C.
36
TB53 & TB54TB57 & TB58TB61 & TB62TB65 & TB66TB69 & TB70
TE45 POWER / BATTERY ENCLOSURE ALARM WIRING
CABLE ASSEMBLYP/N 877-767-20
BLK - #22 AWG
BLK - #22 AWG
WHT - #22 AWG
RED - #22 AWG
GRN - #22AWG
BRN - #22 AWG
BLU - #22 AWG
PUR - #22 AWG
GRA - #22 AWG
ORG - #22 AWG
YEL - #22 AWG
WHT - #22 AWG
RED - #22 AWG
GRN - #22 AWG
BRN - #22 AWG
BLU - #22 AWG
ORG - #22 AWG
YEL - #22 AWG
PUR - #22 AWG
GRA - #22 AWG
ALARM
POWERENCLOSURE
BATTERYENCLOSURE
BATTERY ONDISCHARGE ALARM
NAME DATE
APPROVED
CHECKED
DRAWN
DESIGN 2009/09
2009/09
2009/09
2009/09
ME
KL
ME
JK
SCALE:
THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAINTHE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
TYPE
0.5
D2
10.50.05 0.002]
[ 0.040] [ 0.020] [
UNITS: mm [in] X [X.X] X.X [X.XX] X.XX [X.XXX] ANGULAR:
OF
2010 ALPHA TECHNOLOGIES
TITLE:
ISSUEDATESIZEB
DWG NO.
CUSTOMER CONNECTION, KIT, INTERFACE, w/ CBL
SET, PWR TO BATT, Te45
747-670-08SHEET
NTS
REVP/B
1 4
ITEMQTY
ME2009/12SDW JKUPDATED WIRINGP/B
REVISIONSDESCRIPTIONLTR APPDDATEDWN CHKD
POWER AND BATTERY ENCLOSURE CONFIGURATIONSETUP & PREPARATION:
DETAIL A - INSIDE VIEW
B
REAR VIEW
Te45 POWER ENCLOSURE
Te45 BATTERY ENCLOSURE
A
CHANGE & GASKET INSTALLATION:
RIGHT SIDE VIEWPOWER ENCLOSURE SHOWN
IN ENCLOSURE MANUALS.FOLLOW INSTALLATION PROCEDURE PROVIDED
BEFORE INSTALLING ENCLOSURE TO PAD.REMOVE TOP CORNER KNOCKOUTS ON FACING
SIDES OF BOTH ENCLOSURES (2 PER SIDE)TO ACCEPT BOLTING HARDWARE
REMOVE SIDE ACCESS CABLE KNOCKOUTS ON FACING SIDESOF BOTH ENCLOSURES.INSTALL SEALING GASKET (ITEM 6) AROUND K.O. OPENINGS ON POWER ENCLOSURE SIDE ONLY.
SIDE KNOCKOUT REMOVAL, PANEL
62
EXISTINGCUT LINES
CUT AWAY A SMALL SECTION OF INNERWALL INSULATION IN AREA OF SIDEACCESS CABLE KNOCKOUTS ONBOTH ENCLOSURES AS SHOWN FORCHASE NIPPLE INSTALLATION.
INSULATION CUT DETAIL
DETAIL B - INSIDE VIEW
©
©
SCALE:
THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAINTHE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
TYPE
0.5
D2
10.50.05 0.002]
[ 0.040] [ 0.020] [
UNITS: mm [in] X [X.X] X.X [X.XX] X.XX [X.XXX] ANGULAR:
OF
2010 ALPHA TECHNOLOGIES
TITLE:
ISSUEDATESIZEB
DWG NO.
CUSTOMER CONNECTION, KIT, INTERFACE, w/ CBL
SET, PWR TO BATT, Te45
747-670-08SHEET
NTS
REVP/B
2 4
REAR VIEW - PANELS REMOVED
B
A
C12
NUT
2
DETAIL C
LOCK
BUSHING12
CLOSE NIPPLE1011
CLOSE NIPPLE FITTINGINSTALLATION
JOINING OF POWER & BATTERY ENCLOSURES:
1422
LOCK NUTCHASE NIPPLE
DETAIL B
13
CHASE NIPPLE FITTINGINSTALLATION
19
2
21
2
WASHER
3/8" BOLT INSTALLATION
NUT
WASHER
DETAIL A
SEALING
22020
2
SEALING
BOLT
©
SCALE:
THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAINTHE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
TYPE
0.5
D2
10.50.05 0.002]
[ 0.040] [ 0.020] [
UNITS: mm [in] X [X.X] X.X [X.XX] X.XX [X.XXX] ANGULAR:
OF
2010 ALPHA TECHNOLOGIES
TITLE:
ISSUEDATESIZEB
DWG NO.
CUSTOMER CONNECTION, KIT, INTERFACE, w/ CBL
SET, PWR TO BATT, Te45
747-670-08SHEET
NTS
REVP/B
3 4
(-)
BAR AND SCREW
CONNECTIONS AND CABLE ROUTINGPOWER ENCLOSURE CHARGE TERMINATION PANEL
CABLE TIE-OFF
FRONT BATTERY CHARGE
TO TIE-OFF BAR USING CABLE TIES
FROM POWER ENCLOSURE
KEEP CABLES ORGANIZED.
TERMINATION PANEL
PUT POSITIVE CABLES THROUGHTOP NIPPLE AND NEGATIVE CABLESTHROUGH BOTTOM NIPPLE TO
INTO BATTERY ENCLOSURE
REAR CABLE ROUTING BETWEEN ENCLOSURES
BOTH CHASE NIPPLE FITTINGS.FROM CABLE TIE-OFF BAR.DRAPE INTERFACE CABLES DOWN
USE CABLE TIES PROVIDED TO NEATLY
CHARGE TERMINATION PANEL USING 3/8" HARDWARE SUPPLIED AS SHOWN.ENSURE CORRECT POLARITY IS OBSERVED WHEN MAKING CONNECTIONS.
USE A MULTIMETER TO CHECK ALL TERMINATIONS BEFORECONNECTING BATTERIES AND APPLYING POWER TO THE SYSTEM.
BATTERY ENCLOSURE REAR BATTERY CHARGETERMINATION PANEL CABLE ROUTING
TERMINATION PANEL CONNECTIONS
DRESS/BUNDLE CABLES TOGETHER.
CONNECT INTERFACE CABLES TO THEIR RESPECTIVE (+) AND (-) BUS BARS ON
BATTERY CHARGE
INTERFACE CABLE ROUTING & CONNECTIONS CONT'D:
CONNECT X2 #4/0 AWG(-) CABLES FROM Te45 POWER ENCLOUSURE
CONNECT X2 #4/0 AWG(+) CABLES FROM Te45
POWER ENCLOSURE
NEATLY STRAP INTERFACE CABLES
(ITEM 4, 18)
(+)(ITEM 37) PROVIDED IN KIT.
NEATLY ROUTE CABLES THROUGH
POWER ENCLOSURE TO BATTERY ENCLOSURE
REAR POWER ENCLOSURE CHARGETERMINATION PANEL CONNECTIONS
©
©
SCALE:
THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAINTHE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT
BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
TYPE
0.5
D2
10.50.05 0.002]
[ 0.040] [ 0.020] [
UNITS: mm [in] X [X.X] X.X [X.XX] X.XX [X.XXX] ANGULAR:
OF
2010 ALPHA TECHNOLOGIES
TITLE:
ISSUEDATESIZEB
DWG NO.
CUSTOMER CONNECTION, KIT, INTERFACE, w/ CBL
SET, PWR TO BATT, Te45
747-670-08SHEET
NTS
REVP/B
4 4
BATTERY ENCLOSURE AIR CONDITIONER CONNECTIONS:
POWER CORD SUPPLIED WITH KIT
USE CABLE TIES PROVIDED TO SECUREPOWER CORD TO EQUIPMENT PLATE
ROUTE AIR CONDITINER POWER CORD THROUGH3/4" NIPPLE BETWEEN BATTERY AND POWER ENCLOSURES.ROUTE THROUGH POWER ENCLOSURE FOR CONNECTIONTO EXTERNAL AC PANEL.
BATTERY ENCLOSURE ALARM EXTENSIONCONNECTIONS:
ALARM EXTENSION CABLE(SUPPLIED WITH KIT)
ROUTE EXTENSION CABLETHROUGH TOP CHASE NIPPLE
INTO POWER ENCLOSURE.
ALARM EXTENSIONCABLE FROMBATTERY ENCLOSURE
REMOVE JUMPERS ACROSS:
TB53 & TB 54TB57 & TB58TB61 & TB62TB65 & TB66TB69 & TB70
POWER ENCLOSURE ALARM EXTENSIONCONNECTIONS:
AIR CONDITIONER WIRINGAIR CONTIONER
CORDPOWER CORD UTILITY BOX
BROWN BLACK N/ABLUE WHITE N/A
GREEN/YELLOW GREEN SOLID GREEN
ALARM EXTENSION CABLE WIRING
WIRE No. TERMINAL BLOCK
111 (BLK) TB1
112 (WHT) TB2
113 (RED) TB3
114 (GRN) TB4
115 (BRN) TB5
116 (BLU) TB6
117 (ORG) TB9
118 (YEL) TB10
119 (PUR) TB13
120 (GRY) TB14
ALARM EXTENSION CABLE WIRING
WIRE No. TERMINAL BLOCK
111 (BLK) TB53112 (WHT) TB54113 (RED) TB57114 (GRN) TB58115 (BRN) TB61116 (BLU) TB62117 (ORG) TB65118 (YEL) TB66119 (PUR) TB69120 (GRY) TB70
©
What are the CSA and NRTL?CSA (Canadian Standards Association also known as CSA International) was established in 1919 as an independent testing laboratory in Canada. CSA received its recognition as an NRTL (Nationally Recognized Testing Laboratory) in 1992 from OSHA (Occupational Safety and Health Administration) in the United States of America (Docket No. NRTL-2-92). This was expanded and renewed in 1997, 1999, and 2001. The specific notifications were posted on OSHA’s official website as follows:
Federal Register #: 59:40602 - 40609 [08/09/1994] Federal Register #: 64:60240 - 60241 [11/04/1999] Federal Register #: 66:35271 - 35278 [07/03/2001]
When these marks appear with the indicator “C and US” or “NRTL/C” it means that the product is certified for both the US and Canadian markets, to the applicable US and Canadian standards. (1)
Argus rectifier and power system products, bearing the aforementioned CSA marks, are certified to CSA C22.2 No. 950 and UL 1950, or CSA/UL 60950.
As part of the reciprocal, US/Canada agreement regarding testing laboratories, the Standards Council of Canada (Canada’s national accreditation body) granted Underwriters Laboratories (UL) authority to certify products for sale in Canada. (2)
Only Underwriters Laboratories may grant a licence for the use of this mark, which indicates compliance with both Canadian and US requirements. (3)
What are NRTLs and what do they do?NRTLs are third party organizations recognized by OSHA, US Department of Labor, under the NRTL program.
The testing and certifications are based on product safety standards developed by US based standards developing organizations and are often issued by the American National Standards Institute (ANSI). (4)
The NRTL determines that a product meets the requirements of an appropriate consensus-based product safety standard either by successfully testing the product itself, or by verifying that a contract laboratory has done so, and the NRTL certifies that the product meets the requirements of the product safety standard. (4)
When was the NRTL started and who governs it?In 1983, in a suit brought on by an independent testing laboratory, OSHA was court ordered to remove specific references to UL (Underwriters Laboratories) and FMRC (Factory Mutual Research Corporation) from its regulations.
In 1988, OSHA revised its regulations to remove those references and the NRTL program was established.
The NRTL Program is both national and international in scope with foreign labs permitted.
References:Information in this document has been developed from the official websites of the respective organizations.(1) www.csa-international.org(2) www.scc.ca(3) www.ulc.ca(4) www.osha.gov
CSA/NRTL — MARKS — BACKGROUND
argusdcpower.com
048-554-10-I1 Rev C (2004/02)
The product on which either of these marks appear has been certified by CSA as meeting applicable Canada/US standards.
The product on which this mark appears has been certified by UL as meeting applicable Canada/US standards.
Visit us at www.alpha.ca
�Due�to�continuing�product�development,�Alpha�Technologies�reserves�the�right�to�change�specifications�without�notice.�Copyright�©�2010�Alpha�Technologies.�All�Rights�Reserved.�Alpha®�is�a�registered�trademark�of�Alpha�Technologies.�
Alpha Technologies Ltd.7700�Riverfront�GateBurnaby,�BC�V5J�5M4�CanadaTel:�+1�604�436�5900Fax:�+1�604�436�1233Toll�Free:�+1�800�667�8743�
Alpha Technologies Inc.3767�Alpha�WayBellingham,�WA�98226�United�StatesTel:�+1�360�647�2360Fax:�+1�360�671�4936
Alpha Industrial Power Inc.1075�Satellite�Blvd�NW,��Suite�400Suwanee,�GA�30024�United�StatesTel:�+1�678�475�3995Fax:�+1�678�584�9259
Alpha Energy1628�W�Williams�DrivePhoenix,�AZ�85027�United�StatesTel:�+1�602�997�1007Fax:�+1�623�249�7833
Alpha Technologies GmbHHansastrasse�8D-91126Schwabach,�GermanyTel:�+49�9122�79889�0Fax:�+49�9122�79889�21
Technologies Argus First de MexicoAnatole�France�Num.�17�Colonia�Polanco11560,�México�D.F.�Tel:�+52�55�5280�6990
Alpha Technologies Europe Ltd.Twyford�House�ThorleyBishop’s�StortfordHertfordshire,�CM22�7PA�United�KingdomTel:�+44�1279�501110Fax:�+44�1279�659870
Alphatec Ltd.339�St.�Andrews�St.�Suite�101�Andrea�ChambersP.O.�Box�564683307�Limassol,�CyprusTel:�+357�25�375�675Fax:�+357�25�359�595
Alpha TEK oooKhokhlovskiy�Pereulok�16Stroenie�1,�Office�403Moscow,�109028�RussiaTel:�+7�495�916�1854Fax:�+7�495�916�1349
Alpha TechnologiesUnit�504,�5/F,��Fourseas�BuildingNo�208-212�Nathan�RoadKowloon,�Hong�KongTel:�+852�2736�8663Fax:�+852�2199�7988
Argus Brasil Serviçose Comércio Ltda.Av.�Bernardino�de�Campos,�332�-�loja�2Campo�Grande�-�Santos�-�SPCEP:�11065-000�-�BrazilTel:�+55�13�3345�0881Cell.:�+55�13�7806�1438
Alphatec BalticS.�Konarskio�Street�49-201Vilnius,�LT-03123�LithuaniaTel:�+370�5�210�5291Fax:�+370�5�210�5292