TDC Overview
-
Upload
pervez-khan -
Category
Documents
-
view
230 -
download
0
Transcript of TDC Overview
-
8/6/2019 TDC Overview
1/14
Business Industrial Networkwww.DowntimeCentral.com
True Downtime CostTrue Downtime Cost
-
8/6/2019 TDC Overview
2/14
www.DowntimeCentral.com
Quick Help Results
Our customers cansee ROI of 1000%
BIN makesManufactures,Vendors, andSupport companies
more profitablethrough TDCinformation.
0
2
4
6
8
10
12
Without BIN
BIN Customers
Hours Down
-
8/6/2019 TDC Overview
3/14
www.DowntimeCentral.com
True Downtime Cost (TDC)
Corrugators = $ 10,000 per hour
6 Hours saved in Unplanned downtime,
$60K Air compressor = $ 30,000 per hour
6 Hours saved in Unplanned downtime,$180K
Cell Bottleneck = $ 3,000 per hour
6 Hours saved in Unplanned downtime,$18K
-
8/6/2019 TDC Overview
4/14
www.DowntimeCentral.com
Overview (Definition:)
TDC True Downtime Cost
A method of recording and analyzing all significant
cost metrics associated with equipment downtime in abuilding or manufacturing facility.
TDC provides a way to assign time and/or monetary
value to previously considered non-tangible cost of
downtime.Also TDC includes downtime factors commonly
overlook to arrive at a more true value for the cost of
downtime.
-
8/6/2019 TDC Overview
5/14
www.DowntimeCentral.com
Focus on the 80%
80% of the failures come from 20% of
the failure modes. TDC helps you focus on the greatest
cost of downtime, as opposed to
traditional broad categories such asMaintenance , Labor, etc.
-
8/6/2019 TDC Overview
6/14
www.DowntimeCentral.com
Why use TDC?
Executive Management True (Better) information, allows you to make
better decisions.
Maintenance Management TDC gives you the tools to cost justify those much
needed equipment upgrades and replacements.
All Service and Product Suppliers
Allows you to show customers the true value andsavings of your product or service.
Helps your customers cost justify purchasing fromyou.
-
8/6/2019 TDC Overview
7/14
Youve seen the value in CMMS,
now see that value increase.
CMMS, might pay for itself in 18-30
months Targeted cost/risk review of projects
and maintenance requirements will
typically achieve net payback in 3-6months.
www.DowntimeCentral.com
-
8/6/2019 TDC Overview
8/14
www.DowntimeCentral.com
A Quick Look at TDC metricsEquipment
Categories
People
Product
Start-Up
Bottleneck
Sales Exp
Labor
LPP/M
QC
Maintenance
Engineering
Management
Downtime
Time
Reduced
Scrap
Band-Aid
OEM
Tooling
Part / Ship
Overhead
-
8/6/2019 TDC Overview
9/14
A greater return is why we see
the popularity of
TPM
(Total Productive Maintenance)
RCM
(Reliability Centered Maintenance)
www.DowntimeCentral.com
-
8/6/2019 TDC Overview
10/14
www.DowntimeCentral.com
TDC shows at least 10 times thecost that conventional methodsshow.
This is why TDC amplifies the valueof asset management programs by
many times.
-
8/6/2019 TDC Overview
11/14
TDC made easy by growingnumber of Computer systems
Are being recognized as necessary andvaluable for
asset information
work management
condition monitoring
www.DowntimeCentral.com
-
8/6/2019 TDC Overview
12/14
www.DowntimeCentral.com
The relationships are poorly
understood, the mathematics
are too nasty, and the
available raw data is usually
inadequate. However, muchhas changed through the TDC
project.
The Old Mindsets
-
8/6/2019 TDC Overview
13/14
www.DowntimeCentral.com
TDC to OEE
OEE can appear improved by actionssuch as purchasing oversize equipment,
providing redundant supporting systemsand increasing the frequency ofoverhauls.
Also complete understanding of OEE isrequired to make sound decisions.
TDC enhances OEE accuracy, andplaces it in perspective.
-
8/6/2019 TDC Overview
14/14
www.DowntimeCentral.com
TDCrepresents the final
bottlenecks to a fully
integrated and auditable
approach to maintenance
strategy development /
justification.
LEAN
TPM, RCM, PM
ERP,CMMS,EDI,DCS,PLC
TDC
Click the link to learn more
about
TDC Data Source
TDC Cost Factors