TBIP-L…-4FDI-4FDX – Safety Block I/O Module · 2021. 6. 20. · IEC 62061:2005 + A1:2012 +...

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Instructions for Use

TBIP-L…-4FDI-4FDXSafety Block I/O Module

2 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | [email protected] | www.turck.com

V01.00 | 2020/07 3

Table of Contents1 About These Instructions .................................................................................................................. 5

1.1 Target groups................................................................................................................... 51.2 Explanation of symbols used ........................................................................................ 51.3 Additional documents.................................................................................................... 51.4 Feedback about these instructions.............................................................................. 5

2 Notes on the Product ......................................................................................................................... 62.1 Product identification..................................................................................................... 62.2 Scope of delivery ............................................................................................................. 62.3 Manufacturer and service .............................................................................................. 6

3 For Your Safety.................................................................................................................................... 73.1 Intended use..................................................................................................................... 73.1.1 Reasonably foreseeable misuse.................................................................................................. 73.2 General safety notes ....................................................................................................... 83.3 Residual risks (EN ISO 12100:2010).............................................................................. 83.4 Warranty and liability ..................................................................................................... 83.5 Directives and standards ............................................................................................... 93.5.1 National and international directives and standards ......................................................... 93.5.2 Cited standards................................................................................................................................. 9

4 Product Description ......................................................................................................................... 104.1 Device overview ............................................................................................................ 104.1.1 Type label.......................................................................................................................................... 104.2 Properties and features................................................................................................ 114.2.1 Switches and connectors ............................................................................................................ 114.2.2 Block diagram.................................................................................................................................. 124.3 Functions and operating modes ................................................................................ 124.3.1 Safety Function............................................................................................................................... 124.3.2 Safety inputs (FDI).......................................................................................................................... 124.3.3 Safety outputs (FDO) .................................................................................................................... 134.3.4 Configuration memory ................................................................................................................ 13

5 Mounting............................................................................................................................................ 145.1 Grounding the device................................................................................................... 145.1.1 Equivalent wiring diagram and shielding concept ........................................................... 145.1.2 Shielding of the fieldbus and I/O level ................................................................................... 155.1.3 Grounding the device – I/O level and fieldbus level ......................................................... 15

6 Connecting ........................................................................................................................................ 176.1 Connecting the M12 connectors ................................................................................ 176.2 Connecting the device to Ethernet ............................................................................ 186.3 Connecting the power supply .................................................................................... 196.3.1 24 V Supply (SELV/PELV).............................................................................................................. 206.4 Connecting safe sensors and actuators .................................................................... 216.5 Switching examples...................................................................................................... 236.5.1 Inputs.................................................................................................................................................. 236.5.2 Outputs.............................................................................................................................................. 24

7 Commissioning ................................................................................................................................. 257.1 Initial commissioning ................................................................................................... 25

Table of Contents


7.1.1 Mounting and electrical installation ....................................................................................... 257.1.2 Configuring in Turck Safety Configurator ............................................................................. 257.1.3 Commissioning the device at the PLC.................................................................................... 257.2 Safety planning.............................................................................................................. 267.2.1 Prerequisites .................................................................................................................................... 267.2.2 Reaction time .................................................................................................................................. 267.2.3 Safety characteristic data ............................................................................................................ 267.3 Setting the IP address................................................................................................... 27

8 Configuring........................................................................................................................................ 298.1 Installing Turck Safety Configurator.......................................................................... 298.2 Licensing Turck Safety Configurator ......................................................................... 298.3 Creating a configuration with the TSC commissioning wizard ............................ 298.3.1 Creating a new workspace ......................................................................................................... 298.3.2 Selecting a master and creating a basic configuration.................................................... 308.3.3 Adapting the configuration of the safe channels .............................................................. 338.4 Loading the configuration with the TSC commissioning wizard......................... 398.5 Application example – configuring a safety function in TSC................................ 458.5.1 Checking and loading the configuration .............................................................................. 518.6 Configuring single channel safety sensors............................................................... 528.7 Configuring the device at EtherNet/IP in Rockwell Studio 5000.......................... 558.7.1 Used Hardware ............................................................................................................................... 558.7.2 Used Software ................................................................................................................................. 558.7.3 Scanning the network in RSLinx............................................................................................... 568.7.4 Creating a new project in Studio 5000................................................................................... 578.7.5 Opening the catalog file.............................................................................................................. 598.7.6 Configuring the device in Logix Designer ............................................................................ 61

9 Operating ........................................................................................................................................... 739.1 LED displays.................................................................................................................... 739.2 Status- and control word ............................................................................................. 749.3 Process input data......................................................................................................... 759.4 Process output data ...................................................................................................... 789.5 Using the configuration memory............................................................................... 799.5.1 Storing a configuration................................................................................................................ 799.5.2 Loading a configuration from the memory chip................................................................ 799.5.3 Deleting the memory chip (Erase Memory) ......................................................................... 799.5.4 Configuration transfer and module behavior ..................................................................... 819.6 Reset the device to factory settings (factory reset) ................................................ 81

10 Restarting after Device Exchange or Modification .................................................................... 8210.1 Changing a device......................................................................................................... 8210.1.1 Prerequisites for device replacement..................................................................................... 8210.1.2 Procedure for device replacement .......................................................................................... 82

11 Maintenance...................................................................................................................................... 83

12 Decommissioning............................................................................................................................. 84

13 Disposal .............................................................................................................................................. 84

14 Technical Data................................................................................................................................... 8514.1 General technical data.................................................................................................. 8514.2 Technical data – safety inputs..................................................................................... 8614.3 Technical data – safety outputs.................................................................................. 87

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1 About These InstructionsThese operating instructions describe the structure, functions and the use of the product andwill help you to operate the product as intended. These instructions contain rules for the use ofthe devices in Safety Instrumented Systems (SIS). The assessment of the safety related values isbased on IEC 61508, ISO 13849-1 and IEC 62061.

Read these instructions carefully before using the product. This is to avoid possible damage topersons, property or the device. Retain the instructions for future use during the service life ofthe product. If the product is passed on, pass on these instructions as well.

1.1 Target groupsThese instructions are directed to qualified personnel or technically trained personnel (planer,developer, design engineer, installer, electrical specialist, operator, maintenance personnel etc.)and must be carefully read by anyone anyone who assembles, commissions, operates, main-tains, dismantles or disposes of the device.

1.2 Explanation of symbols usedThe following symbols are used in these instructions:

DANGERDANGER indicates a dangerous situation with high risk of death or severe injury ifnot avoided.

WARNINGWARNING indicates a dangerous situation with medium risk of death or severe in-jury if not avoided.

CAUTIONCAUTION indicates a dangerous situation of medium risk which may result in minoror moderate injury if not avoided.

NOTICENOTICE indicates a situation which may lead to property damage if not avoided.

NOTENOTE indicates tips, recommendations and useful information on specific actionsand facts. The notes simplify your work and help you to avoid additional work.

u CALL TO ACTIONThis symbol denotes actions that the user must carry out.

a RESULTS OF ACTIONThis symbol denotes relevant results of actions.

1.3 Additional documentsThe following additional documents are available online at www.turck.com:

n Data sheet

n EU Declaration of Conformity

1.4 Feedback about these instructionsWe make every effort to ensure that these instructions are as informative and as clear as pos-sible. If you have any suggestions for improving the design or if some information is missing inthe document, please send your suggestions to [email protected].

mailto:[email protected]

Notes on the ProductManufacturer and service


2 Notes on the Product

2.1 Product identificationThese instructions apply for the following full safety module with CIP Safety:

n TBIP-L…-4FDI-4FDX

2.2 Scope of deliveryThe scope of delivery includes:

n TBIP-L…-4FDI-4FDXn M12 closure capsn 7/8’’ blind caps (not suitable to guarantee IP67/IP69K)

2.3 Manufacturer and serviceHans Turck GmbH & Co. KG Witzlebenstraße 7 45472 Mülheim an der Ruhr Germany

Turck supports you with your projects, from initial analysis to the commissioning of your applic-ation. The Turck product database contains software tools for programming, configuration orcommissioning, data sheets and CAD files in numerous export formats. You can access theproduct database at the following address: www.turck.de/products

For further inquiries in Germany contact the Sales and Service Team on:

n Sales: +49 208 4952-380n Technology: +49 208 4952-390

Outside Germany, please contact your local Turck representative.

http://www.turck.de/products

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3 For Your SafetyThe product is designed according to state-of-the-art technology. However, residual risks stillexist. Observe the following warnings and safety notices to prevent damage to persons andproperty. Turck accepts no liability for damage caused by failure to observe these warning andsafety notices.

3.1 Intended useThese devices are designed solely for use in industrial areas.

TBIP-L…-4FDI-4FDX is a decentralized safety module for CIP Safety. The module collects fieldsignals and forwards them safely to a CIP Safety master. Thanks to an extended temperaturerange from -40…+70 °C and IP67/IP69K protection, the module can be used directly on the ma-chine.

The module serves for controlling signal devices as for example emergency stop buttons, posi-tion switches or OSSDs which are used to ensure human, material or machine protection.

TBIP-L…-4FDI-4FDX can be used in the following applications:

n applications up to SIL 3 (according to IEC 61508)n applications up to SIL CL3 (according to EN 62 061)n applications up to Category 4 and Performance Level e (according to EN ISO 13 849-1)

The devices may only be used as described in these instructions. Any other use is not in accord-ance with the intended use. Turck accepts no liability for any resulting damage.

3.1.1 Reasonably foreseeable misuseThe device is not suitable for:

n The use in explosive areasn Outdoor usen The permanent use in liquids

Modifications to the device

It is not permitted to modify the technical function or the construction of the device.

For Your SafetyWarranty and liability


3.2 General safety notesn The device may only be assembled, installed, operated, parameterized and maintained by

professionally-trained personnel.n The device may only be used in accordance with applicable national and international regu-

lations, standards and laws.n The device only meets the EMC requirements for industrial areas and is not suitable for use

in residential areas.

n The Performance Level as well as the safety category according to EN ISO 13849-1 dependon the external wiring, the application, the choice of the control devices as well as their ar-rangement on the machine.

n The user has to execute a risk assessment according to EN ISO 12100:2010.n Based on the risk assessment a validation of the complete plant/machine has to be done in

accordance with the relevant standards.n Operating the device beyond the specification can lead to malfunctions or to the destruction

of the device. The installation instructions must be observed.n For trouble-free operation, the device must be properly transported, stored, installed and

mounted.n For the release of safety circuits in accordance with EN IEC 60204-1, EN ISO 13850 only use

the output circuits of connectors C4…C7.

n Change the default password of the integrated web server after the first login. Turck recom-mends using a secure password.

3.3 Residual risks (EN ISO 12100:2010)The wiring proposals described in the following have been tested under operational conditionswith the greatest care. Together with the connected periphery of safety related equipment andswitching devices they fulfill relevant standards.

Residual risks remain, if

n the proposed wiring concept is is changed and connected safety related devices or protect-ive devices are possibly not or insufficiently included in the safety circuit.

n the operator does not observe the relevant safety regulations specified for the operation, ad-justment and maintenance of the machine. Here, the inspection and maintenance intervalsfor the machine should be strictly observed.

Failure to follow these instructions can result in serious injury or equipment damage.

3.4 Warranty and liabilityAny warranty and liability is excluded for:

n improper application or not intended use of the productn non-observance of the user manualn mounting, installation, configuration or commissioning by unqualified persons

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3.5 Directives and standardsManufacturers and operators of machines and plants in which the device is used are respons-ible for observing all relevant directives and standards.

3.5.1 National and international directives and standardsThe following guidelines and regulations must be observed:

n 2006/42/EG (machine directive )n 2014/30/EU (electromagnetic compatibility)n 2011/65/EU (RoHS Directive)n 89/655/EWG (work equipment directive)n Accident prevention regulationn Safety rules and safety regulations according to the actual state of the art

3.5.2 Cited standards

Standard Title

DIN EN ISO 13849-1:2016-06 Safety-related parts of control systems

EN 62061:2005 + Cor.:2010 + A1:2013 + A2:2015 IEC 62061:2005 + A1:2012 + A2:2015

Safety of machinery - Functional safety ofsafety-related electrical, electronic andprogrammable electronic control systems

DIN EN 61508:2011 IEC 61508:2010

Functional safety of electrical/electronic/programmable electronic safety-relatedsystems

DIN EN 61131-2:2008 IEC 61131-2:2007

Programmable controllers

EN ISO 12100:2010DIN EN ISO 12100:211-03

Safety of machinery - General principlesfor design - Risk assessment and risk re-duction

Product DescriptionDevice overview


4 Product DescriptionTBIP-L…-4FDI-4FDX is a safety block I/O module for CIP Safety via EtherNet/IP. The device hasfour 2-channel digital safety inputs (FDI) for the connection of different safety sensors as for ex-ample light barriers or emergency stop buttons. Four further safety channels (FDX) can befreely used as inputs (FDI) or outputs (FDO).

The configuration of the safe I/Os and their function is realized by means of a software tool theTurck Safety Configurator.

4.1 Device overview

218 [8.58]

230.5 [9.08]

C4C5C6C7

6.3 [0.25]

38.8 [1.53]

60.4 [2.38]

C0C1C2C3

24 [0.95]30.2 [1.19]

X2

X1

P2

P1

red

Fig. 1: TBIP-L4-4FDI-4FDX

218 [8.58]

230.5 [9.08]

C4C5C6C7

6.3 [0.25]

38.8 [1.53]

60.4 [2.38]

C0C1C2C3

24 [0.95]30.2 [1.19]

X2

X1

P2

P1

red

Fig. 2: TBIP-L5-4FDI-4FDX

4.1.1 Type label

TBIP-L4-4FDI-4FDXIdent-No.: 100001827

HW:

Charge code:

YoC:

Hans Turck GmbH & Co. KG

D-45466 Mülheim a. d. Ruhr

www.turck.com

Made in Germany

TBIP-L5-4FDI-4FDXIdent-No.: 100001828

HW:

Charge code:

YoC:

Hans Turck GmbH & Co. KG

D-45466 Mülheim a. d. Ruhr

www.turck.com

Made in Germany

Fig. 3: Type label TBIP-L4-4FDI-4FDX Fig. 4: Type label TBIP-L5-4FDI-4FDX

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4.2 Properties and featuresn Four safety-related SIL3 inputs FDIn Four safety-related SIL3 in-/outputs FDXn Safe PP/PM-switching of the actuator power supplyn Usable in SIL CL3 according to EN 62061 or PLe according to DIN EN ISO 13849-1n 7/8’’ power supply connectorsn Two 4-pole M12-connectors for Ethernetn Multiple LEDs for status indicationn Integrated Ethernet switch, allows line topologyn Integrated web servern Transmission rate 10 Mbps and 100 Mbpsn Fiberglass reinforced housingn Shock and vibration testedn Fully potted module electronicsn Protection class IP65/IP67/IP69K

4.2.1 Switches and connectors

TBIP-L…-4FDI-4FDX

Meaning

C4

C5

C6

C7

C0

C1

C2

C3

X2X1

P2P1

FE

IP Address

X1 Power INTBIP-L4-4FDI-4FDX: 4 pole TBIP-L5-4FDI-4FDX 5-pole

X2 Power OUTTBIP-L4-4FDI-4FDX: 4 pole TBIP-L5-4FDI-4FDX 5-pole

C0 FDI0/1, safety-related input




C4 FDX8/9, safety-related in-/output




IP address Rotary coding switch for address setting (last byteof the IP address for the safe functional unit)

P1 Ethernet 1

P2 Ethernet 2

FE Functional earth

Product DescriptionFunctions and operating modes


4.2.2 Block diagram

4

2

C0

V1

4

2

C1

4

2

1

5

1

5

1

5

1

5

C2

4

2

4

2

4

2

4

2

1

5

1

5

1

5

1

5

4

2

C3

C4

C5

C6

C7

4

3

4

3

4

3

4

3

V2

SafetyFDI0/1

SafetyFDX8/9

SafetyFDI2/3

SafetyFDX10/11

SafetyFDI4/5

SafetyFDX12/13

SafetyFDX14/15

SafetyFDI6/7

Fig. 5: Block diagram TBIP-L…-4FDI-4FDX

4.3 Functions and operating modes

4.3.1 Safety FunctionThe TBIP-L…-4FDI-4FDX provides four safe digital SIL3 inputs (FDI) and four SIL3-connectors(FDX), configurable as inputs or outputs.

The following devices can be connected to the safety inputs:

n 1- and 2-channel safety switches and sensorsn Contact based switches, e.g. emergency switches, protective door switchesn Sensors with OSSD switching outputsn Antivalently switching OSSD sensors

The four safe SIL3 outputs can be used PP- or PM-switching.

Safe status

In the safe state the device outputs are in LOW-state (0). The inputs report a LOW-state (0) tothe logic.

Fatal error

n Incorrect wiring at the output (i.e. capacitive load, energetic recovery)n Short-circuit at the line control output T2n Incorrect power supplyn Strong EMC disturbancesn Internal device error

4.3.2 Safety inputs (FDI)The safe inputs are suitable for the connection of safety-related sensors:

n Max. eight 2-channel safety switches and sensorsn Contact based switches, e.g. emergency switches, protective door switchesn Sensors with OSSD switch outputs with test pulsesn Sensors with OSSD switch outputs without test pulses

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Error detection and diagnostics

Internal:

n Device self test: Diagnosis of internal device errors

External:

n Cross connection diagnosis: The device detects a cross connection between the sensor sup-plies at the inputs or between one sensor supply to another potential (if the test pulses areactivated)

n Discrepancy diagnosis: for 2-channel inputsn Short-circuit diagnosis

Parameters

For each input the following types can be selected:

n Safe input for potential free contacts (NC/NC)n Safe antivalent input for potential free contacts (NC/NO)n Safe electronic input at OSSD-output with test pulses

4.3.3 Safety outputs (FDO)The safe SIL3 outputs can be used PP- or PM-switching.

n Max. four 2-channel safety output (outputs are supplied via V1)

Error detection and diagnostics

Internal:

n Device self test: Diagnosis if an output can not change to the safe state due to an internal er-ror.

External:

n Overload diagnosisn Cross connection diagnosisn Short-circuit diagnosis

Parameters

n Safe output PP-switching: Safe output, the load is connected between P-terminal and Ground-terminal.

n Safe output PM-switching: Safe output, the load is connected between P-terminal and M-terminal (mass), necessary forspecial loads which need a separation from Ground.

4.3.4 Configuration memoryA pluggable memory stick is included in the scope of delivery of TBIP-L…-4FDI-4FDX. It servesfor storing the safety function configured via Turck Safety Configurator. It allows to transfer theconfiguration of one device to another device, e. g. for device exchange.

MountingGrounding the device


5 Mounting

NOTICEMounting on uneven surfacesDevice damage due to stresses in the housing Fix the device on a flat mounting surface. Use two M6 screws to mount the device.

The device can be screwed onto a flat mounting plate.

Attach the module to the mounting surface with two M6 screws. The maximum tighten-ing torque for the screws is 1.5 Nm.

Avoid mechanical stresses. Optional: Ground the device.

218 [5.58]

M6 (2x)max. 1.5 Nm

Fig. 6: Mounting the device onto a mounting plate

5.1 Grounding the device

5.1.1 Equivalent wiring diagram and shielding concept

1 nF

2,2 MΩ

X1

C0

C1

C2

C3

P1

X2

C4

C5

C6

C7

P2

4 x 15 nF

Fig. 7: Equivalent wiring diagram and shieldingconcept

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5.1.2 Shielding of the fieldbus and I/O levelThe fieldbus and the I/O level of the modules can be grounded separately.

1

2

3

Fig. 8: Grounding clip (1), grounding ring (2) and metal screw (3)

The grounding ring (2) is the module grounding. The shielding of the I/O level is permanentlyconnected to the module grounding. The module grounding is only connected to the refer-ence potential of the installation when the module is mounted.

Shielding concept of the I/O modules (I/O level)

In the case of direct mounting on a mounting plate, the module grounding is connected to thereference potential of the system via the metal screw in the lower mounting hole (3). If modulegrounding is not desired, the electrical connection to the reference potential must be interrup-ted, e.g. by using a plastic screw.

Shielding concept of the fieldbus level

On delivery, a grounding clip is provided on the connectors for the fieldbus connection.

When mounted directly on a mounting plate, the shielding of the fieldbus cables is routed dir-ectly to the module ground via the grounding clip and the metal screw in the lower mountinghole.

If direct grounding of the fieldbus shield is not desired, the grounding clip must be removed. Inthis case, the fieldbus shield is connected to the module ground via an RC element.

5.1.3 Grounding the device – I/O level and fieldbus levelThe grounding of the fieldbus level can either be connected directly via the grounding clip (1)or connected and routed indirectly via an RC element to the grounding of the I/O level. If thegrounding is to be routed via an RC element, the grounding clip must be removed.

1

2

3

Fig. 9: Grounding clamp (1)

MountingGrounding the device


Removing the grounding clip: Disconnect the direct grounding of the fieldbus level

Use a flat screwdriver to slide the grounding clamp forward and remove it.

Mounting the grounding clip: grounding the fieldbus level directly

Place the grounding clamp between the fieldbus connectors by using a screwdriver insuch way that the clamp contacts the metal housing of the connectors.

The shielding of the fieldbus cables is connected to the grounding clip.

Fig. 10: Mounting the grounding clip

Grounding the device – mounting on a mounting plate

For mounting onto a mounting plate: Fix the Device with an M6 metal screw through thelower mounting hole.

a The shielding of the M12 flanges for the I/O level is connected to the reference potentialof the installation via the M6 metal screw.

a With mounted grounding clip: The shielding of the fieldbus is connected to the referencepotential of the installation via the module grounding of the I/O level.

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6 Connecting

WARNINGIntrusion of liquids or foreign bodies through leaking connectionsDanger to life due to failure of the safety function Tighten M12 connectors with a tightening torque of 0.8 Nm. Always seal unused connectors with suitable screw caps or blind caps. Use appropriate 7/8" sealing caps, e.g. type RKMV-CCC. The caps not part of the

scope of delivery.

6.1 Connecting the M12 connectors When connecting the cables to the M12-connectors, use the torque screwdriver men-

tioned below.

Fig. 11: Torque screwdriver

Description Type Ident no.

Torque screwdriver, torque range 0.4…1.0 Nmn M8 (SW9)n M12 for bus cables (SW13)n M12 for sensor cables (SW14)

Torque-Wrench-Set Turck Line + BUS

6936171

ConnectingConnecting the device to Ethernet


6.2 Connecting the device to EthernetFor the connection to Ethernet the device has an integrated auto-crossing switch with two 4-pole, D-coded M12 x 1-Ethernet-connectors. The maximum tightening torque is 0.6 Nm.

Fig. 12: M12 Ethernet connector

Connect the device to Ethernet according to the pin assignment below.

v

4

1 3

2

P1, P2

1 = TX +2 = RX +3 = TX –4 = RX –

flange = FE

Fig. 13: Pin assignment Ethernet connectors

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6.3 Connecting the power supplyFor the connection to the power supply, the device has two 5-pin 7/8" connectors. The powersupply connectors are designed as 4-pole (TBIP-L4) or 5-pole (TBIP-L5) connectors. V1 and V2are galvanically isolated. The maximum tightening torque is 0.8 Nm.

Fig. 14: TBIP-L4… – 7/8” connector for connecting the supply voltage

Fig. 15: TBIP-L5… – 7/8” connector for connecting the supply voltage

Connect the device to the power supply according to the pin assignment shown below.

w v

1

2

3

4

1 RD = 24 VDC V2

2 GN = 24 VDC V1

3 WH = GND V1

4 BK = GND V2

1

2

3

4

X1 X2

1 BK = GND V2

2 BU = GND V1

3 GNYE = FE

4 BN = 24 VDC V1

5 WH = 24 VDC V2

3

4

5

2

1

w v

3

4

5

2

1

X1 X2

Fig. 16: TBIP-L4-… – pin assignment powersupply connectors

Fig. 17: TBIP-L5-… – pin assignment powersupply connectors

Connector Function

X1 Power feed

X2 Continuation of the power to the next node

V1 System voltage: Supply voltage 1 (incl. supply of electronics)

V2 Load voltage: Power supply 2

NOTEThe system voltage (V1) and the load voltage (V2) are fed in and monitored separ-ately. In case of an undercut of the admissible voltage, the connectors are switched-off according to the module's supply concept. In case of an undervoltage at V2, theLED PWR changes from green to red. In case of an undervoltage at V1, the LED PWRis turned off.

ConnectingConnecting the power supply


6.3.1 24 V Supply (SELV/PELV)

WARNINGIncorrect or defective power supply unitDanger to life due to dangerous voltages on touchable parts Only use SELV or PELV power supplies in accordance with EN ISO 13849-2, which

allow a maximum of 60 VDC or 25 VAC in the event of a fault.

External supply of sensors and actuators

Sensors and actuators with external power supply can also be connected to TBIP-L…-4FDI-4FDX. The use of SELV or PELV power supplies must also be guaranteed for externally supplied sensors and actuators.

Decoupling of external electrical circuits

Decouple circuits that are not designed as SELV or PELV systems by means of optocouplers, orother measures.

WARNINGPotential differencesDangerous additions of voltages Avoid potential differences between internal and external load voltage supplies

(24 V DC).

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6.4 Connecting safe sensors and actuators

NOTEWe recommend pre-assembled 5-pin sensor cables. Suitable cables can be found on www.turck.com.

DANGERWrong supply of sensors and actuatorsDanger to life due to external supply Exclude external supply. Guarantee that the inputs are only supplied through the same 24 V source as

the device itself.

Safety inputs (FDI)

The device has eight M12 connectors for connecting safe sensors and actuators. The maximumtightening torque is 0.8 Nm.

Fig. 18: M12 connector, safety inputs (FDI)

Connect the sensors to the device according to the pin assignment.

4

1 3

2

5

v

1 = Vaux1/T1

2 = FDI (T2)

3 = GND (V1)

4 = FDI (T1)

5 = T2

Fig. 19: Pin assignment C0…C3, FDI

Signal Meaning

VAUX1/T1 Sensor supply/ test pulse 1

FDI (T2) Digital input 1

GND (V1) Ground V1

FDI (T1) Digital input 2

T2 Test pulse 2

FE FE is connected to the thread of the M12 connector.

http://www.turck.com

ConnectingConnecting safe sensors and actuators


Safety outputs (FDX)

Fig. 20: M12 connector, safety in-/outputs (FDx)

Connect the sensors and actuators to the device according to the pin assignment.

4

1 3

2

5

v

1 = Vaux1/T1

2 = FDO-/FDI (T2)

3 = GND (V1)

4 = FDO+/FDI (T1)

5 = T2

Fig. 21: Pin assignment C4…C7, FDX

Signal Meaning

VAUX1/T1 Sensor supply/ test pulse 1

FDO-/FDI (T2) Digital output/ digital input 1 (M)

GND (V1) Ground V1

FDO+/FDI (T1) Digital output/ digital input 2 (P)

T2 Test pulse 2

FE FE is connected to the thread of the M12 connector.

DANGERConnection of fast reacting loadsDanger to life due to connection failures Use loads with mechanical or electrical inertia. Positive and negative test pulses

have to be tolerated.

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6.5 Switching examples

6.5.1 Inputs

Safe equivalent input for potential-free contacts (normally closed/normally closed)

2 FDI (T2)

1 T1

3 n.c.

4 FDI (T1)

5 T2

TB…-L…-…

Connected in the switch

2 FDI (T2)

1 T1

3 n.c.

4 FDI (T1)

5 T2

TB…-L…-…

Two individual switches switching simultan-eously via one application

Safe equivalent input for potential-free contacts (normally closed/normally closed)

2 FDI (T2)

1 T1

3 n.c.

4 FDI (T1)

5 T2

TB…-L…-…1. 2.

In the antivalent circuit, switches can be con-nected in different ways. The decisive factorfor enabling is where the normally closed con-tact is connected.n Example 1: The LEDs of the inputs are off

when not actuated and light up when actu-ated. Use: e.g. for door monitoring withmagnetic reed contacts

n Example 2: The LEDs of the inputs are offwhen actuated and light up when not actu-ated. Use: e.g. for two-hand switches withtwo separate contacts

Safe electronic input (OSSD)

2 FDI (T2)

1 VAUX1

3 GND

4 FDI (T1)

5 n.c.

OSSD+

–

TB…-L…-…

With this connection and corresponding para-meterization, the pulsing of pins 1 and 5 isswitched off. The supply voltage at pin 5 re-mains switched on. To avoid errors, do not use 5-pole cables

to the sensor.

Safe electronic input (OSSD) antivalent switching

+

–

2 FDI (T2)

1 VAUX1

3 GND

4 FDI (T1)

5 n.c.

OSSD TB…-L…-…

V+

V+

With this connection and corresponding para-meterization, the pulsing of pins 1 and 5 isswitched off. The supply voltage at pin 5 re-mains switched on. The NC contact is connec-ted to pin 2 in order to receive a release whenit is actuated. Connection example: Banner STBTouch To avoid errors, do not use 5-pole cables

to the sensor.

ConnectingSwitching examples


Safe inputs with single-channel mechanical contacts

TB…-L…-…

2 FDI (T2)

1 T1

3 n.c.

4 FDI (T1)

5 T2

Inputs can be queried 1-channel. Connect sensors via two connection

cables and a Y-plug (i.e. Ident-no.:6634405) to the M12 sockets of themodules.

NOTE: Changes to the preset properties of the inputsdirectly affect the performance level to beachieved. For more information, see the onlinehelp of the Turck Safety Configurator.

6.5.2 Outputs

NOTEAny change in the test pulse interval of the outputs will change the performancelevel. The software and the online help of the software contain further information.

Safe output PP-switching

2 n.c.

1 n.c.

3 GND (V1)

4 FDO +

5 n.c.

TB…-L…-…

For PP-switching outputs, connect thenegative pole of the load to the GND-connector of the respective output(pin 3).

Another connection of the negative poleto the GND of the power supply unit isnot permitted.

The wiring has to allow an exclusion offaults regarding cross connection.

Safe output PM-switching

2 FDO –

1 n.c.

3 n.c.

4 FDO +

5 n.c.

TB…-L…-…

For PM-switching outputs, connect thenegative pole of the load to the M-con-nector of the respective output (pin 2).

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7 Commissioning

7.1 Initial commissioning

7.1.1 Mounting and electrical installation

IP address am Modul einstellen [ 27]. Please assure the proper closing of the protective cover over the rotary coding switches

[ 27]. Mount the device according to the instructions [ 14]. Connect Ethernet cables according to the instructions [ 18]. Connect the power supply according to the instructions [ 19]. Wire the in- and outputs depending on their use [ 21], [ 23]. Seal unused connectors with the respective protection caps [ 17].

Connecting the supply voltage

Before the operating voltage is applied, assure that: - no wiring or grounding errors exist - a safe grounding of the device/of the application is guaranteed

Connect the supply voltage. Check if all supply voltages as well as the output voltage are in the permitted range. Check if the device works properly or if errors are displayed by controlling the diagnostics

an status displays.

7.1.2 Configuring in Turck Safety Configurator Configure the device as described in chapter “Configuring the device” [ 29].

7.1.3 Commissioning the device at the PLC Configure the device in the PLC. Configure the device in the PLC configuration software [ 55]. Load parameterization and configuration data via the PLC into the device. Execute a functional test. Check if the device works according to the configuration and if all safety functions react

as expected.

CommissioningSafety planning


7.2 Safety planningThe operator is responsible for the safety planning.

7.2.1 Prerequisites Perform a hazard and risk analysis. Develop a safety concept for the machine or plant. Calculate the safety integrity for the complete machine or plant. Validate the complete system.

7.2.2 Reaction timeIf the device is operated with higher availability, the max. reaction time is extended (see ”SafetyCharacteristic Data”).

In addition to the reaction time in the device, reaction times of the further Safety componentshave to be system considered eventually. Please find the respective information in the tech-nical data of the respective devices.

Further information about the reaction time can be found in the online help for the TurckSafety Configurator.

7.2.3 Safety characteristic data

Characteristic data Value Standard

PL (Performance Level) e EN/ISO 13849-1:2015

Safety category 4

MTTFD > 100 years (high)

Permissible duration of use (TM) 20 years

DC 99 %

SIL (Safety Integrity Level) 3 EN 61508

PFH 3.85 × 10-9 1/h

PFD 4.1 × 10-6

Maximum on-time 12 months

SIL CL 3 EN 62061:2005+Cor.:2010+A1:2013+A2:2015PFHD 5.08 × 10-9 1/h

SFF 98.22 %

CIP Safety > local output 25 ms EN 61508

Local input > CIP Safety 20 ms

Local input <> local output 35 ms

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7.3 Setting the IP addressThe TBIP-L…-4FDI-4FDX has two IP addresses, the Main IP address and the Secondary IP ad-dress, whereas the Secondary IP address is not used:

n Main IP Address: IP address of the device to access the device with Turck Safety Configurator, PLC, web server,Turck Service Tool, etc.

n Secondary IP Address: no function, should always be set to 0.0.0.0

NOTEThe Secondary IP address can only be set by using the web server of the device.

Setting the IP address

The first 3 bytes of the Main IP address can be set via the device's web server (IP address in de-livery state: 192.168.1.254). The last byte of the Main IP address can either be set via the rotarycoding switches at the device, via the Turck Service Tool or via the web server.

Setting the IP Address via rotary coding switches

Open the cover above the switches. Set the last byte of the Main IP address via the 3 rotary coding switches under the cover

at the device. Execute a power cycle.

WINK

MS

NS

EtherNet/IP™ETH1 ETH2

IP Address

0

98 7

6

5

432

1

0

98 7

6

5

432

1

0

98 7

6

5

432

1

x 100 x 10 x 1

Memory

Fig. 22: Rotary coding switches at the device

The module is delivered with the rotary coding switch setting 600 (6 - 0 - 0).

Switch position Meaning

000 192.168.1.254

1…254 Static rotary, setting of the last byte of the Main IP address, accept thesetting with a device restart

300 BOOTP

400 DHCP

500 PGM

600 PGM-DHCP

900 Factory Reset: Resets device to factory settings

901 Erase Memory: Deletes the content of the memory chip.

CommissioningSetting the IP address


Setting the IP Address via the Web Server

To set the IP address via the web server, the device must be in PGM mode.

Open the web server. Log on to the device as administrator. The default password for the web server is “pass-

word”. Click Station Ò Network Configuration. Change the IP address and, if necessary, the subnet mask and the default gateway. Write the new IP address, the subnet mask and the default gateway via Submit into the

device.

NOTEThe password is transmitted in plain text.

NOTICEInadequately secured devicesUnauthorized access to sensitive data Change password after first login. Turck recommends using a secure password. Adapt the password to the requirements of the network security concept of the

system in which the devices are installed.

Setting the Secondary IP Address via the web server

The Secondary IP Address is not used in the device and should always be set to 0.0.0.0.

Fig. 23: Web server – setting the Secondary IP Address

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8 Configuring

8.1 Installing Turck Safety ConfiguratorThe Turck Safety Configurator is available for download as zip archive on www.turck.com.

NOTEA coupon code is required to download the software. The coupon code can be re-quested from Turck customer service. Further information can be found on theproduct page of the software.

Unpack the zip archive and install Turck Safety Configurator.

8.2 Licensing Turck Safety ConfiguratorThe licensing is done via coupon code.

Enter the coupon code on the Turck web page following this link: http://www.turck.de/de/turck-safety-configurator-license-6174.php

If the coupon code is missing, please order a coupon code via E-mail under the followingE-mail address: [email protected]

8.3 Creating a configuration with the TSC commissioning wizard Start the software.a Turck Safety Configurator starts with the Start assistant, which will lead through the first

steps after program start.

8.3.1 Creating a new workspace In the start assistant, select option New workspace, enter a name and a storage location

and create the new workspace with Create.

Fig. 24: Start assistant – new workspace

a The new workspace is created.

https://www.turck.de/de/product/SW_Turck_Safety_Configurator

http://www.turck.de/de/turck-safety-configurator-license-6174.php

http://www.turck.de/de/turck-safety-configurator-license-6174.php

mailto:[email protected]

SettingCreating a configuration with the TSC commissioning wizard


8.3.2 Selecting a master and creating a basic configuration Select the TBIP-L…-4FDI-4FDX in the Select master dialog and confirm with OK.

Fig. 25: TSC – Selecting a master

a The dialog box Properties – TB… is opened.

Fig. 26: TSC – Hardware configuration

In the register tab Local I/Os, the safe slots of TBIP-L…-4FDI-4FDX are configured.

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Basic configuration

In the basic configuration, the safe inputs (FDI) at C0…C3 are defined as double channel forced,safe inputs (dry contact). The safe in-/outputs (FDX) at C4…C7 are configured as safe outputsaccording to PLe.

Channel Type designation I/O name Device name

FDI0/1 E-stop Safe input (dry contact) Double channel forced




FDX8/9 Safe output Safe output Safe output according to PLe (testpulse every 500 milliseconds)




Complete the configuration with OK.a The basic configuration is applied.a The release circuits of the basic configuration are automatically created.



Release circuits (OSSDs) of the basic configuration

In the basic configuration, the release circuits OSSD1…OSSD4 and OSSD61…OSSD64 are pre-defined as follows:

Release circuit (OSSD) Channels

OSSD 1 FDX8/9

OSSD 2 FDX10/11

OSSD 3 FDX12/13

OSSD 4 FDX14/15

OSSD 5 unused

… …

OSSD 60 unused

OSSD 61 FDI6/7

OSSD 62 FDI4/5

OSSD 63 FDI2/3

OSSD 64 FDI0/1

Fig. 27: TSC – Release circuits (OSSDs) of the basic configuration

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8.3.3 Adapting the configuration of the safe channelsThe channels of TBIP-L…-4FDI-4FDX are adapted to requirements of the respective applicationin the register tab Local I/Os Ò Expert.

Configuration options

Fig. 28: TSC – Configuration of I/Os



Clicking Expert opens the expert settings for In- and outputs.

Fig. 29: TSC – Expert settings

NOTEThe description of the functions is part of the online help of the Turck Safety Config-urator.

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Example configuration

Fig. 30: TSC – Expert settings (example configuration)

Connector at device

Channels Type I/O type (Expert setting)

Later function (see application example [ 45])

C0 FDI0/1 E-stop Safe input (dry contact),double channel forced

Safely switches off output at FDX8/9.

C1 FDI2/3 Light grid (AOPD) Safe input (OSSD), doublechannel forced


C2 FDI4 Standard input Used for the monitored start afterswitch-off of FDX8/9 and FDX10/11.

FDI5 Standard input -

C3 FDI6/7 E-stop Safe input (dry contact) No function, reserved

C4 FDX8/9 Safe output Safe output according to PLe(test pulse every 500 milli-seconds)

Is switched off safely if the E-Stop (at FDI0/1) and/or the light gridat FDI2/3 are activated.

C5 FDX10/11 Safe output, switch-off delay

Safe output (plus and minusswitching, no test pulses)

Is switched off safely, if the safety sensorat FDX12/13 is activated. Signal for-warding to F-CPU.

C6 FDX12/13 Safe sensor Safe input (antivalent), double channel dependentwith filtering


C7 FDX14/15 unused

Adapt the expert settings and close with OK.



Advanced settings – Global error unlock

If the Advanced settings are activated, a fieldbus bit for a global error unlock of the device canbe configured in the Service register tab.

Fig. 31: TSC – Advanced settings, global error unlock

Set the global error unlock and close the Properties dialog with OK.

NOTEThe global error unlock can also be executed via the process data bit “UNLK” in themodule’s process output data Process output data.

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CIP Safety settings

The CIP Safety register defines whether the configuration is stored without SCID time stamp,with an automatically generated SCID time stamp or with a user-defined SCID time stamp.

Fig. 32: TSC – CIP Safety options



Complete the hardware configuration in the start assistant

Close the dialog box hardware configuration with OK.a The release circuits for the hardware configuration (example configuration) are created.

Fig. 33: TSC – release circuits (example configuration)

Channels Type OSSD Adaptation

FDI0/1 E-stop 64. OSSD Unchanged

FDI2/3 Light grid (AOPD) 63. OSSD Unchanged

FDI4 Standard input No OSSD created

FDI5 Standard input

FDI6/7 E-stop 62. OSSD Unchanged

FDX8/9 Safe output 1. OSSD The state of OSSD 64 and 63 leads to switch-offthis OSSD, monitored start via standard input FDI4(see “Switch off FDX8/9 (1. OSSD)”)

FDX10/11 Safe output, switch-offdelay

2. OSSD State of OSSD 62 leads to switch-off this OSSD,monitored start via standard input FDI4 (see“Switch off FDX10/11 (2. OSSD)”)

FDX12/13 Safe sensor 3. OSSD Unchanged

FDX14/15 unused No OSSD created

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8.4 Loading the configuration with the TSC commissioning wizard Start the commissioning wizard and click Next >.

Fig. 34: TSC – starting the commissioning wizard

SettingLoading the configuration with the TSC commissioning wizard


In the dialog Commissioning wizard settings, enter the Name of the validator and thePassword for safety monitors (release password) and confirm with OK.

Fig. 35: TSC – commissioning wizard, assigning a password

a The connected TBIP-L…-4FDI-4FDX is prepared for the configuration download.

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Fig. 36: TSC – commissioning wizard, preparing the device

Optional: If the TBIP-L…-4FDI-4FDX is not found, enter the device’s IP address under Eth-ernet or search the connected device via the button ….

Fig. 37: TSC – interface configuration



Confirm with OK and store the setting in the project (store the interface in the work-space).

a The configuration is sent to the TBIP-L…-4FDI-4FDX. This process may take a fewseconds.

a The configuration protocol is created.

Fig. 38: TSC – commissioning wizard, configuration protocol

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Check the configuration using the configuration protocol and confirm the check.

Fig. 39: TSC – confirming the configuration protocol check

Release the configuration in the Validate configuration dialog box with the data enteredbefore (Name of the validator, password).

Fig. 40: TSC – release configuration



a The configuration has been released.

Fig. 41: TSC – release configuration

Click OK and complete the commissioning with Finish.a The Turck Safety Configurator changes to the online mode and opens the Diagnostics

configuration.

Fig. 42: TSC – Diagnostics configuration (online)

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8.5 Application example – configuring a safety function in TSCThe following safety function is realized with the example configuration:

n The output FDX8/9 at C4 (1. OSSD) switches off when the emergency stop at FDI0/1 (64.OSSD) and/or the light grid at FDI2/3 (63. OSSD) are activated. The monitored start is donevia the standard input FDI4.

n The output FDX10/11 at C5 (2. OSSD) switches off when the safe input at FDX12/13 (C5)switches. The monitored start is done via the standard input FDI4.

n The complete safety function is released via a release bit in the F-CPU (3. (OSSD).n The state of output FDX8/9 is monitored via a CIP Safety bit in the F-CPU.

Safely switch off FDX8/9 (1. OSSD)

The output FDX8/9 at C4 (1. OSSD) has to be switched off as soon as the emergency shutdownat FDI0/1 (64. OSSD) or the light grid at FDI2/3 (63. OSSD) are activated. This means, the state ofthe OSSD 63 and 64 controls the state of FDX8/9.

Delete F-CPU output in OSSD 1. Select the device State of output switching element from the device library and place it

at the function input. In the dialog box State of output switching element x select OSSD63 under Assignment.

Fig. 43: TSC – 1. OSSD, state of output switching element OSSD 63

SettingApplication example – configuring a safety function in TSC


Select the device State of output switching element from the device library and place itat the function input. In the dialog box State of output switching element x select OSSD64 under Assignment.

Fig. 44: TSC – 1. OSSD, state of output switching element OSSD 63 and OSSD 64

a The activation of the emergency shutdown at FDI0/1 or the light grid at FDI2/3 switchesoff output FDX8/9.

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Safely switch off FDX10/11 (2. OSSD)

The output FDX10/11 at C5 (2. OSSD) has to be switched off as soon as the safe input atFDX12/13 (62. OSSD) is activated. This means, the state of the OSSD 62 controls the state of out-put FDX10/11.

Delete F-CPU output in OSSD 2. Select the device State of output switching element from the device library and place it

at the function input. In the dialog box State of output switching element x select OSSD62 under Assignment.

Fig. 45: TSC – 2. OSSD, state of output switching element OSSD 62

a The activation of the emergency shutdown at FDI0/1 or the light grid at FDI2/3 switchesoff output FDX8/9.



Monitored start of FDX8/9 and FDX10/11

Delete the device Automatic start in OSSD 1 and OSSD 2 and replace it with the deviceMonitored start.

Select FDI4 under Address.

Fig. 46: TSC – monitored start via standard input (example 1. OSSD)

a The safe outputs FDX8/9 and FDX10/11 will only restart with a positive edge at FDI4.

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Release of the safety function via a release bit in the F-CPU

The release of the safety function is done using a release bit in the F-CPU. Therefore, an outputbit of the F-CPU is assigned to the output function in the 2. OSSD.

Select the element ”Output F-CPU” in the device library and place it at the third input(OSSD 1) and the second input (OSSD 2) of the function.

Fig. 47: TSC – release of the safety function via a release bit from the F-CPU

a After an error, the safety function will only restart if the emergency shutdown as well asthe light grid are error free and the release bit in the F-CPU is set.



Monitoring an output in the F-CPU

The state of the output is monitored via a CIP Safety bit in the F-CPU.

Open the Output assignment and assign a CIP Safety bit to output FDX8/9.

Fig. 48: TSC – output assignment CIP Safety bit

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8.5.1 Checking and loading the configurationThe Turck Safety Configurator checks the created configuration for logical errors, which meas,the logical wiring of the single components in the release circuits is checked. The configurationcheck does not consider double allocation etc.

Start the check using the ”Check configuration”-button. Load the configuration into the device via the commissioning wizard ( [ 39]) or by using

the PC Ò Monitor function.

Fig. 49: TSC – sending the configuration

SettingConfiguring single channel safety sensors


8.6 Configuring single channel safety sensorsIf a slot is configured as Single channel safety in Turck Safety Configurator, then the doublechannel function for the slot is disabled.

Fig. 50: TSC – Single channel inputs

No release circuits are generated for the single channel inputs. The OSSDs have to be createdmanually.

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Create an OSSD by using the New window function.

Fig. 51: TSC – Creating an new window

Add a Single channel safety input from the device catalog to the new window

Fig. 52: TSC – configuring an OSSD for a single channel safety input

SettingConfiguring single channel safety sensors


Link the single channel safe input with an CIP Safety Output.

Fig. 53: TSC – Linking a single channel safe input with the PLC

Add an automatic start and assign a CIP Safety bit in order to be able to monitor thesingle channel sensor from the PLC.

Fig. 54: TSC – single channel safe input with automatic start and CIP Safety assignment

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8.7 Configuring the device at EtherNet/IP in Rockwell Studio 5000

NOTEBefore starting the configuration in Rockwell Studio 5000: Close the Turck Safety Configurator. Restart the device.

8.7.1 Used Hardwaren TBIP-L…-4FDI-4FDX

Main IP-Address: 192.168.1.105n Allen-Bradley Controller: Compact Logix 1769-L30ERMS/A LOGIX5370

8.7.2 Used Softwaren RSLinx (Rockwell Automation)n Studio 5000 (Rockwell Automation)n Catalog file for Safety module

Catalog files

Turck offers the catalog file „TURCK_SAFETY_BLOCK_STATIONS_V….L5K” for the configurationof the devices in RSLogix/Studio5000 from Rockwell Automation.

The module entry TBIP-L…-4FDI-4FDX creates a generic dual EtherNet/IP and CIP Safety con-nection, with module definitions pre-configured for both connections. Additionally, the CIPSafety I/O tags of the standard configuration from Turck Safety Configurator as well as configur-ation tags and I/O tags for the GPIO module are predefined.

The unique device name, the IP address, the SNN (Safety Network Number) and the Safety Con-figuration Signature must be assigned by the user depending on the application. If available,the user must also make additional module parameterizations for the GPIO behavior in the con-figuration tags.

The version of the catalog file used must match the revision of the RSLogix software used.

SettingConfiguring the device at EtherNet/IP in Rockwell Studio 5000


8.7.3 Scanning the network in RSLinx Scan the network with RSLinx using the RSWho function.a The device is shown with the Main IP Address. The second IP address was previously set

to 0.0.0.0 via the web server and is not displayed. [ 27].

Fig. 55: RSLinx – Who Active

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8.7.4 Creating a new project in Studio 5000 Start Studio 5000. Click New Project select the used Safety controller and enter a project name. Confirm with Next.

Fig. 56: Studio 5000– creating a new project

If necessary, adjust the settings in the New Project window and complete the project cre-ation using the Finish button.

Fig. 57: Completing the project creation



a The new project is created and opened in the Logix Designer.

Fig. 58: Studio 5000 – new project in Logix Designer

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8.7.5 Opening the catalog file

ü The catalog file was downloaded from www.turck.com.

ü The ZIP archive has been unpacked.

ü The configuration of the with the Turck Safety Configurator is completed.

ü A Studio 5000 project with the used CIP Safety PLC was created. [ 57] Open the catalog file in Studio 5000 by using the import function and save it as project.

Fig. 59: Studio 5000 – import of the catalog file

a The project with the catalog file is created.



Fig. 60: Studio 5000 – project with catalog file

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8.7.6 Configuring the device in Logix Designer

Adding TBIP-L…-4FDI-4FDX from catalog file to the project

Add the TBIP-L…-4FDI-4FDX from the project with the catalog file under Ethernet to the newproject.

Fig. 61: Logix Designer – adding TBIP-L5-4FDI-4FDX to the project



Defining module properties

In the Module Properties dialog,double-click the module entry and define a device nameand the IP address (in the example 192.168.1.105).

Fig. 62: Logix Designer – setting name and IP address

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Setting the Configuration Signature

The Configuration Signature is used by the controller to clearly identify the safety device andassures that the configured device matches the connected device concerning the configuredsafety function. The Configuration Signature consists of an ID and a time stamp and is gener-ated by the Turck Safety Configurator. The Configuration Signature is part of the configurationlog in the Turck Safety Configurator.

Fig. 63: TSC – configuration log from the example project with Configuration Signature

NOTEThe time stamp in the configuration protocol of the Turck Safety Configurator is cal-culated depending on the system time (local time) of the computer on which thesoftware is installed. The time in Logix Designer is though based on the UTC. There-fore, a conversion of the system-time based entry in the protocol to the UTC is ne-cessary. In this example the CEST (Central European Summer Time) + 2 hours isentered in Logix Designer.



Set the Configuration Signature under Safety Ò Configuration Signature.

Fig. 64: RS Logix Designer – entering the Configuration Signature from the configuration pro-tocol

Examples for calculating

CET (winter time)

UTC CET + 1 Std.

CEST (summer time)

UTC CEST + 2 Std.

1:41:00.000 PM 2:41:00.000 PM 2:41:00.000 PM 4:41:00.000 PM

Save the Module Properties with OK and close the configuration.

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Defining the Project Path

Scan the network via Communications Ò Who Active. Select the used controller. Define the project path via the Set Project Path button.

Fig. 65: Logix Designer – Who Active – setting the project path

Close the Who Active window.



Going Online with the Controller

Click Offline Ò Go Online. Load the configuration into the controller by pressing the Download button in the Con-

nected To Go Online window. Execute the download in the Download window by pressing the Download button.

Fig. 66: Logix Designer – downloading the configuration into the controller

a The download is executed.

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a The TBIP-L…-4FDI-4FDX (ETHERNET-SAFETY-STANDARD-MDOULE TBIP_L5_4FDI_4FDX)in the project tree shows an error.

Fig. 67: Logix Designer – error at the device

Open the module properties by double-clicking the device entry in the project tree.



a The fault is specified under Module Fault in the Connection tab: "Safety network numbermismatch".

Fig. 68: Logix Designer– Safety network number mismatch

Before a connection to the device can be established, the CIP Safety Ownership must be con-figured. In this process the TBIP-L…-4FDI-4FDX is assigned to the CIP Safety Controller via theSafety Network Number (SNN). In case of several controllers in one network, this procedure in-hibits an unintentional access of another controller to the safety device.

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Assigning the Safety Network Number

The Safety Network Number clearly assigns the safety I/O module to one CIP Safety Controller.In case of several controllers in one network, this inhibits an unintentional access of anothercontroller to the safety device.

Copying the Safety Network Number from the controller

Go offline. Open the Controller Properties. Click to … (right to the Safety Network Number) in the General tab and open the the

Safety Network Number window. Use the Copy button to copy the Safety Network Number and close the window with OK.

Fig. 69: Logix Designer – copying the Safety Network Number



Assigning the Safety Network Number to the device

Open the Module Properties of the TBIP-L…-4FDI-4FDX and open the Safety NetworkNumber window by clicking the … button.

Use the Paste button to paste the controller's Safety Network Number into the moduleconfiguration and close the window with OK.

Fig. 70: Logix Designer – copying the Safety Network Number to the module properties

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Reset Ownership

If a device has already been used on a CIP Safety Controller, it must first be reset via a ResetOwnership.

Go online. Click Reset Ownership in the Safety tab in the Module Properties and confirm all up-

coming warnings.

Fig. 71: Logix Designer – Reset Ownership

Open the General tab in the Module Properties and open the Safety Network Numberwindow.



In the Safety Network Number window, write the Safety Network Number to the deviceby clicking the Set button and confirm the setting.

Fig. 72: Logix Designer Writing the Safety Network Number to the device

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9 Operating

9.1 LED displaysThe device has the following LED indicators:

n Power supplyn Group and bus errorsn Statusn Diagnostics

LED PWR Meaning

Off No voltage connected or under voltage at V1

Green Voltage V1 and V2 OK

Red No valid state, device switches to the safe state

Red/green No valid state, device switches to the safe state

LED 0…7 Meaning

Off Input inactive

Green Input active

Green flashing Self-test input

Red flashing Cross-circuit

Red Discrepancy

LED 8…15 Meaning

Channel is input Channel is output

Off Input inactive Output inactive

Green Input active Output active

Green flashing Self-test input -

Red flashing Cross-circuit -

Red Discrepancy Overload

LED 0…15 Meaning

Red flashing, all alternating

Fatal Error

LED MS Meaning

Off Device not powered

Green No diagnostic message, device is operating in normal condition

Green flashing Device in Idle or Standby State

Red Critical fault, the device has an unrecoverable fault,may need replacing.

Red flashing Recoverable Fault

Green/red flashing n During start-up: Device is in self testn During operation: Device needs commissioning due to configura-

tion or Unique Node Identifier missing, incomplete or incorrect.

OperatingStatus- and control word


LED NS Meaning

Off n Device is not on-line.n Device not powered

Green Active connection to a master

Green flashing n Device on-line but no connections in the established state.n A connection may be established, but not completed.

Red Communication error

Red flashing One or more I/O Connections are in the Timed–Out state.

Green/red flashing n During start-up: Device is in self testn During operation: Network access error detected, communication

failed (Communication Faulted State)

LED WINK Meaning

White flashing Helps to localize the module if the Blink/Wink command is active

LEDs ETH1 and ETH2 Meaning

Off No Ethernet connection

Green Ethernet connection established, 100 Mbps

Green flashing Ethernet traffic, 100 Mbps

Yellow Ethernet connection established, 10 Mbps

Yellow flashing Ethernet traffic, 10 Mbps

9.2 Status- and control word

Status word

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Byte 1 - - - - - - - DIAG

Byte 0 - FCE - - - COM V1 -

Bit Description

COM Internal errorThe device-internal communication is disturbed.

DIAG Diagnostic message at the device

FCE The DTM Force Mode is activated. The actual output values may nomatch the ones defined and sent by the field bus.

V1 V1 too low (< 18 V DC).

Control word

The control word is not in use.

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9.3 Process input data

Byteno.

Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n Status word [ 74]

n + 1 Safe Unit Status [ 76]

reserved SUUM

SUCM

SUPM

n + 2 Error Codes [ 76]

reserved 68 67 66 65 64

n + 3 Memory and F-Config Status [ 75]

reserved FERR

- - COMLO

- CNFMM

NCNF PMS

Safe Status [ 76]

n + 4 Connector C1 Connector C0

OVL - TCCH1

TCCH0

ERRFIN

TEST WAIT RGG OVL - TCCH1

TCCH0

ERRFIN

TEST WAIT RGG


OVL - TCCH1

TCCH0

ERRFIN


TCCH0

ERRFIN

TEST WAIT RGG


OVL - TCCH1

TCCH0

ERRFIN


TCCH0

ERRFIN

TEST WAIT RGG


OVL - TCCH1

TCCH0

ERRFIN


TCCH0

ERRFIN

TEST WAIT RGG

n + 8 Status of the safe unit (fieldbus bits) [ 77]

FBI15 FBI14 FBI13 FBI12 FBI11 FBI10 FBI9 FBI8 FBI7 FBI6 FBI5 FBI4 FBI3 FBI2 FBI1 FBI0

Memory and F-Config Status

Name Code Meaning

PMS 512 No memory chip plugged

NCNF 513 No configuration available

CNFMM 514 Configuration mismatch

COMLO 516 Communication loss

FERR 519 Fatal Error

OperatingProcess input data


Safe Unit Status

Name Value Meaning

SUPM Safe Unit Protective Mode

0 Active

1 Not active

SUCM Safe Unit Configuration Mode

0 Active

1 Not active

SUUM Safe Unit Unknown Mode

0 Active

1 Not active

Safe Status (connector C0 - C7)

Name Code Meaning

RGG - Normal State

WAIT 528 Wait for input signal

TEST 544 Test input

ERRFIN 560 Error at input

TCCH0 576 Cross-circuit channel 0

TCCH1 592 Cross-circuit channel 1

Error Codes

Code Name Meaning Remedy

64 (0x40) Destination Address Mismatch

The set IP address does not matchthe parameterized IP address.

Check parameteri-zation

Restart the device.65 (0x41) Invalid

Destination Address

The set destination IP address is notvalid. Addresses 0x00 and 0xFF arenot allowed.

66 (0x42) Invalid Source Ad-dress

The set source IP address is not valid.Addresses 0x00 and 0xFF are not al-lowed.

67 (0x43) Invalid Watchdog-Time

Invalid value for watchdog time(F_WD_Time, F_WD_Time 2). Awatchdog time of 0 ms is not al-lowed.

68 (0x44) SIL Value Exceeded

The required SIL level is not suppor-ted by the device.

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Status of the safe unit (fieldbus bits)

Name Meaning

FBI0.0…1.7

Inputs in the TBIP-L…-4FDI-4FDX which can be addressed by the non-safe partof the safety controller. These bits have to be configured by the user in TurckSafety Configurator.

Fig. 73: TSC – assignment of fieldbus bits

OperatingProcess output data


9.4 Process output data

Byteno.

Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

n Control-Wort (no function)

Unlock Safe Unit [ 79]

n + 1 reserved UNLK

Field bus bits [ 78]

n + 2 FBO15

FBO14

FBO13

FBO12

FBO11

FBO10

FBO9 FBO8 FBO7 FBO6 FBO5 FBO4 FBO3 FBO2 FBO1 FBO0

Fieldbus bits

Name Meaning

FB0.0…FB1.7

In the Turck Safety Configurator, these output bits can be linked to states of thesafe signals and used as inputs by the non-safe controller.

Fig. 74: Output assignment in Turck Safety Configurator

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Unlock Safe Unit

Name Meaning

UNLK This bit serves for unlocking the safe unit. It responds to a falling edge.

Set bit UNLK to 1 and back to 0.a The safe unit is unlocked.

9.5 Using the configuration memory

9.5.1 Storing a configurationThe safety function is automatically stored to the memory stick after a configuration has beendownloaded to the device via Turck Safety Configurator.

NOTENon-safety-related configurations as the device’s IP address will not be stored on thememory chip.

Storing the configuration during module start

ü The device is not supplied.

ü The memory chip is empty.

ü The device has stored a valid configuration. Plug the empty memory chip into the device. Switch-on the power supply.a The configuration will be loaded from the device to the memory stick during device start.

Storing the configuration during operation

ü The device is connected to the Turck Safety Configurator.

ü The memory chip is plugged from the device start and contains the actual configuration(identical configuration as in the Turck Safety Configurator).

Load a new or changed configuration into the device via Turck Safety Configurator.

9.5.2 Loading a configuration from the memory chip

ü Memory chip with valid configuration Set the rotary coding switches to 900 (F_Reset) Execute a power cycle.

ð The device is reset. Set the rotary coding switch to an address unequal to "9xx". Plug the memory chip containing a valid configuration onto the device. Switch-on the power supply.a The configuration will be loaded from the memory chip to the device during device start.

9.5.3 Deleting the memory chip (Erase Memory)The content of the memory chip can either be deleted by using the rotary coding switches orvia the Turck Safety Configurator.

Deleting the configuration via rotary switch setting (901)

Plug the memory chip into device.

OperatingUsing the configuration memory


Set the rotary coding switches to 901 (Erase Memory). Execute a power cycle at the device.a The content of the memory chip is deleted. The procedure completed as soon as the ERR

LED stops blinking.

Deleting the configuration via Turck Safety Configurator

Select the function monitor settings Ò delete configuration in the Turck Safety Config-urator to delete the content of the memory stick.

Fig. 75: Deleting the configuration via Turck Safety Configurator

a The configuration on the memory chip is deleted. The procedure completed as soon asthe ERR LED stops blinking.

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9.5.4 Configuration transfer and module behavior

Configuration Modulebehavior

Diagnostics

In device Externalmemory

Device/ memory

Invalid/none

Invalid/none - Device startÒ Device not running

No configuration avail-able, see „Memory andF-Config Status” [ 75]

Invalid/none

Valid - Device startÒ Device runningÒ Loading the configura-tion from the memory tothe device

-

Valid Invalid/none

- Device startÒDevice runningÒ Loading the configura-tion from the device to thememory

-

Valid Valid equal Device startÒ Device running

-

Valid Valid unequal Device startÒDevice running

Configuration miss-match, see „Memoryand F-ConfigStatus” [ 75]

Valid No memorychip plugged

- Device startÒ Device not running

No memory chipplugged, see „Memoryand F-ConfigStatus” [ 75]

Valid Memory chippulled

- During operation No memory chipplugged, see „Memoryand F-ConfigStatus” [ 75]

changed dur-ing operation

Valid unequal During operationÒ The new configurationis checked.Ò Loading the configura-tion from the memory tothe device

-

9.6 Reset the device to factory settings (factory reset)

NOTESets the device and the plugged memory chip to factory settings, the content of thememory stick is deleted.

Plug the memory chip into device. Set the rotary coding switches to 900 (Factory Reset). Execute a power cycle at the device.a The device as well as the plugged memory chip are reset, stored configuration is deleted.a The procedure completed as soon as the ERR LED stops blinking.

Restarting after device exchange/modificationChanging a device


10 Restarting after Device Exchange or Modification

10.1 Changing a device

DANGERMounting or unmounting under voltagePersonal damage due to unintentional machine start Mount or unmount the device only in a de-energized condition.

10.1.1 Prerequisites for device replacementThe replacement device has to be an identical device with the identical or a higher device ver-sion.

Observe for device replacement:

The parameterization and the configuration of the exchange devices exactly matches theparameterization and the configuration of the device to be changed.

Please follow the description under [ 81] to transfer an existing configuration from theconfiguration memory of the original device into the exchange device.

10.1.2 Procedure for device replacement Dismount the device to be exchanged: Take devices out of operation according to

chapter "Decommissioning” [ 84]. Mount the replacement device as described in chapter “Mounting” [ 14]. Commission the replacement device as described in chapter "Commissioning" Ò „Initial

commissioning” [ 25]. Defective or faulty devices must not, in any event, be put back into circulation. Dispose of

devices according to the chapter "Disposal” [ 84].

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11 MaintenanceThe TBIP-L…-4FDI-4FDX is maintenance-free for the duration of use of 20 years.

Used cables as well as connected sensors and actuators have to be tested according to vendorspecifications during the duration of use of TBIP-L…-4FDI-4FDX.

Decommissioning


12 DecommissioningThe machine manufacturer is responsible for decommissioning the TBIP-L…-4FDI-4FDX. Theoperator must ensure that the device is used for its intended purpose.

Please observe the storage and transport requirements according to the general technical data [ 85].

13 DisposalDefective or faulty devices must not, in any event, be put back into circulation. Sendthe devices back to Turck for testing and disposal.

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14 Technical Data

14.1 General technical data

Devices

TBIP-L5-4FDI-4FDX

n Ident no. 100001828

n YoC According to device labeling

TBIP-L4-4FDI-4FDX

n Ident no. 100001827

n YoC According to device labeling

Power supply

Connector

n TBIP-L5-4FDI-4FDX 7/8“, 5-pole

n TBIP-L4-4FDI-4FDX 7/8“, 4-pole

V1 (incl. electronics supply) 24 VDC

V2 24 VDC, only through connected

Permissible range 20.4…28.8 VDC

Isolation voltages ≥ 500 VAC

Interfaces

Ethernet 2 x M12, 4-pin, D coded

Service interface Ethernet

Times

Internal delay time (for calculating the Watch-dog time)

10 ms

Response Times See Safety Characteristic Data [ 26]

General technical data

Max. cable length

n Ethernet 10 m (per segment)

n Sensor/actuator 30 m

Operating/storage temperature -40 °C… +70 °C (- -40 °F…+158 °F)

Protection class IP67/IP69KThe degree of protection is only guaranteed ifunused connections are closed with suitablescrew caps or blind caps.

Housing material Fibre-glass reinforced Polyamide (PA6-GF30)

Window material Lexan

Technical dataTechnical data – safety inputs


Tests

Vibration test According to EN 60068-2-6, IEC 68-2-47, acceleration up to 20 g

Drop and topple According to IEC 60068-2-31/IEC 60068-2-32

Shock test According to EN 60068-2-27

Electro-magnetic compatibility According to EN 61131-2/EN 61326-3-1

14.2 Technical data – safety inputs

Safety inputs for OSSD

Signal voltage, low level EN 61131-2 type 1 (< 5 V; < 0,5 mA)

Signal voltage, high level EN 61131-2 type 1 (< 15 V; < 2 mA)

Max. OSSD supply per channel 2 A

Max. tolerated test pulse width 1 ms

Min. interval between 2 test pulses 12 ms at 1 ms test pulse width8.5 ms at 0.5 ms test pulse width7.5 ms at 0.2 ms test pulse width

Safety inputs for potential free contacts

Loop resistance < 150 Ω

Max. cable length Max. 1 μF at 150 Ω, limited by line capacityrecommended calbe lenght: max.100 m at awith a cable cross-section of 0.5 mm²

Test pulse, typ. 0.6 ms

Test pulse max. 0.8 ms

Interval between 2 test pulses, min. 900 ms (for static inputs)

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14.3 Technical data – safety outputs

Safety outputs

Suitable for inputs according to EN 61131-2,type 1

Output level in OFF-state < 5 V

Output level in OFF-state < 1 mA

Test pulse resistive load, max. 0.5 ms

Test pulse max. 1.25 ms

Interval between 2 test pulses, typical 500 ms

Interval between 2 test pulses, min. 250 ms

Max. output current 2 A (resistive)

Max. total current for device 9 A

Derating curve∑ I [A]

[°C]

7

0-40 40 70

9

0

Max. output current 2 A (DC load)

Derating curveI [A]

[°C]

1.5

0-40 40 70

2

0

The user has to provide an additional overcurrent protection on site.

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TBIP-L…-4FDI-4FDX – Safety Block I/O Module · 2021. 6. 20. · IEC 62061:2005 + A1:2012 +...

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Transcript of TBIP-L…-4FDI-4FDX – Safety Block I/O Module · 2021. 6. 20. · IEC 62061:2005 + A1:2012 +...