Risk Assessment FormTask Risk Assessment

TRA No. Date:Task under assessmentAssessed by: B. DHANASEKAR QA/QC Manager

Rev. 0Date:QA, QC & Inspections

Risk LegendLocation

Reviewed by:

Probability (Likelihood)Severity of ConsequenceRisk rating RAK Yard

Certain 5Likely 4Possible 3Remote 2Improbable 1Catastrophic 5Fatal 4Major 3Minor 2Negligible 1High= HMedium= MLow= L

PPE recommended/required:Approved by:

Helmets, Goggles, Coverall, Hand Gloves, Safety Shoes, Ear protection.

This generic risk assessment must be reviewed at site to verify validity and confirm risk/s consideration.

SN

Hazards

Hazard EffectsInitial Risk

Mitigating Controls/ PrecautionResidual Risk

Probability

SeverityRiskProbability

SeverityRisk

1Exposure to welding & Grinding

Exposure to High temperature Burn injuries43MMaintain Caution

Wear appropriate PPE/ hand protection equipment 33

Chance of fire43MMaintain good housekeeping in the area.

Ensure fire extinguisher available in the close vicinity.

Area maintained free from combustible materials.

33

Inhalation of fumes & Gases Breathing difficulties (suffocation) Unconsciousness Eye irritation Throat irritation Cough

42MWear appropriate respiratory protection equipment (Fume Mask).

Ensure proper ventilation system in place.

Wear appropriate eye protection equipment

Gas monitoring as applicable22

Exposure to high intensity light Moderate to severe Eyes irritation Temporary impairment of vision Reddening of eyes32MWear tinted glasses when exposed to intense lighting. Work in shaded areas.

Foreign particles / body in eyes Injury to eye Moderate to severe Eyes irritation Temporary impairment of vision Reddening of eyes Permanent disability22MWear the correct level of eye protection.

Do not position in line of fire especially while grinding operation or close to blasting operation.

Rinse eyes with running water and report to clinic.

Do not rub the eyes if irritation persists.

2Working at Height

Fall from height Injury Permanent disability Fatal32MWear full body harness / fall protection equipment when exposed to fall hazard.

Lanyards to be secured to a suitable anchorage point capable of withstanding the intended load.

Maintain 100% tie of system at all times.

Maintain three point contacts while ascending / descending a ladder.

Always use handrails while accessing the stairway

Dropped objects/Falling Objects Injury Permanent disability Fatal

43MDo not leave tools unattended at exposed edges and on grating platform posing drop object hazard.

Secure the tools and equipments adequately.

Cordoned off the area below while using tools and equipments.

Respect the hard barrier tapes, and do not entre the barricade without consulting authorized person.

3Confined Space entry

Unauthorized entry Injury Permanent disability Fatal

Only authorized person to enter the confined space

Confined space clearly marked for identification

Authorised personnel must have attended the site confined space training, authorization sticker affixed on the helmet for identification.

Standby person assigned to monitor vessel / confined space entry.Good communication / coordination to be maintained in-between the involved group of employees.

Insufficient lighting Poor visibility Head Hits and bumps (injuries) Trips and falls (injuries) Slips due to sloppy surface

32MEnsure sufficient lighting / illumination available in the area.

Ensure access maintained free from any obstructions.

Structures posing bump hazard to be installed with cautionary marking for high visibility.

Signs and posters to be posted to raise awareness.

Ensure proper access available to entry and exit.

Insufficient ventilation Breathing difficulties (suffocation)32MEnsure sufficient ventilation available in the area to prevent build-up of fumes and gases.

Wear the correct level of respiratory protection equipment (mask)

Presents of toxic gases and low oxygen levels Breathing difficulties (suffocation) Unconsciousness Eye irritation Throat irritation Fatal32MEnsure PTW available for the task prior to entry.

Ensure gas testing conducted by approved gas tester.

Ensure proper ventilation system in place.

4Site Monitoring

Exposure to Dust Breathing difficulties (suffocation) Eye irritation Throat irritation Lungs disorder (Long exposure)32MEnsure ventilation system in place to prevent bulid up of fumes and dust.

Ensure good housekeeping maintained.

Wear appropriate respiratory protection equipment RPE (Dust mask)

Heat Stress Dehydration Giddiness Unconsciousness Urinary Infection Drink plenty of water and isotonic solution.

Work in cool shaded area. Use cool rooms as appropriate of resting while exhausted.

Use umbrellas/hooded caps over the helmets to prevent exposure to direct sunlight.

Slip, Trips & Falls Injuries Permanent disability Fatal32MRespect warning signs and hatched areas while walking. Always have eyes on path.

Be aware of trip and slip hazard.

Wear fall protection equipment when exposed to fall hazard.

Ensure lanyards attached to a suitable anchorage point capable of withstanding the intended load.

Do not carry materials in hands while ascending / descending a ladder to maintain three point contacts.(Two hands and one leg or one leg and two hand should always be in contact with the ladder while ascending / descending)

Exposure to noise Permanent disability (long term exposure leads to hearing impairment)43MUse ear plug / ear muff when exposed to high noise levels.

5Insulation Inspections

Exposure to insulation material Skin rashes Skin irritation Inhalation of insulation dust - Lungs disorder (Long exposure)32MWear appropriate respiratory protection equipment.(Dust mask) Wear appropriate PPE while handling insulation material (As recommended in the MSDS)

6Painting Inspections

Exposure to Blasting & Dust Injury Breathing difficulties (suffocation) Foreign object impinge into body Eye irritation Throat irritation Lungs disorder (Long exposure) Fatal32MWear appropriate respiratory protection equipment.(Dust mask)

Use ear plug/ear muff when exposed to high noise.

Watch for barricades and signage at site.

Avoid unauthorised entry.

Ensure adequate ventilation system in place.

Exposure to chemicals, fumes, paint sprays, Breathing difficulties (suffocation) Eye irritation Throat irritation Lungs disorder (Long exposure) Cancer (Long exposure) Skin irritation Skin rashes32MWear appropriate respiratory protection equipment. ( as recommended in the MSDS).

Wear appropriate gloves when handling chemicals. (As recommended in the MSDS).

Ensure sufficient ventilation available in the area.

7Materials Inspections

Handling heavy materials Finger pinch & Crush Limbs between materials (crush) Loss of limbs (disability) Cuts & Bruises from sharp edges32MMaintain safe distance while lifting or shifting materials.

Avoid walking below the loads

Be aware of pinch point situation, do not position hand and fingers where potential to get pinched.

Maintain at most caution while walking around the area of lifting operation.

Flipping Plates/Rolling Pipes Permanent disability / Fatal24MPosition away from risk of impact situation.

Wear the correct level of hand protection equipment when handling materials manually.

Be aware of pinch point situation.

Maintain good communication and coordination in-between the involved personnel.

Ensure tubular sections are secured properly using chokes to prevent unintended movement prior inspection.

Do not position in-between two pipes and do not walk on the pipes.

8Subcontractor Inspections

Traveling & Driving (Road accident.) Loss of properties Injuries Permanent Disability Fatal33MRespect all the traffic rules.

Always maintain safe distance in-between vehicles.

Only authorized person holding valid driving licence to drive the vehicle

Wear the seat belt.

Do not over speed and follow the recommended speed limit.

Safety at Subcontractors premises Various Hazard effectsRequest for safety induction.

Follow all the safety rules of the subcontractor including EVOs.

Request subcontractor to accompany as a Guide

Know your Muster Points, Entrance and Exits

Do not try to access the areas of dangerous operations like Blasting and Painting, Hot Dip Galvanizing, chemical storage areas, machining etc.Notify any dangerous or hazards condition prevailing in their premises, if available fill up a SOAP/STOP card.

9NDT Inspections

Exposure to Radiation Cancer (long term exposure)13LDo not cross the Barriers erected and signs post to restrict unauthorized entry at the affected area.

Before signing the PTW for RT work on site, read and understand the safety compliance as per General Safety Practice LGHSWP002 and ensure all precaution in place.

Radiography notice boards updated.

Exposure to Aerosol chemicals Skin rashes Skin irritation Breathing difficulties (suffocation) Eye irritation Throat irritation Lungs disorder (Long exposure) Cancer (Long exposure) Poisoning32MWear appropriate PPE, respiratory and eye protection.

Ensure sufficient ventilation available in the area.

Position yourself away from test area.

Explosion of Aerosol cans Injuries Fire Property Damage13LWhile the use of aerosol cans by NDT technicians, avoid exposure to chemical fumes by maintaining safe distance.

Do not puncture the can even if it is empty.

Make sure the technician dispose off the empty cans in a proper manner in designated skips.

PWHTInsulation & Hot SurfacesRefer to Section 1 & 5

10Load Testing

Failure of lifting equipment Property damage Injury Fatal23MEnsure all the fabricated pad eye welds are NDT tested prior clearance to Load Testing.

Do not entre cordon off area while Lifting. Make sure the load is stable after lifting and before inspection then take load value from Load cell. Be aware of pinch point situations and risk of impact situation

Good communication and coordination in between the involved group of employees.

11Pressure Testing (Hydrostatic & Pneumatic)

Exposure to Leaks Spillage, slips & falls Fluid splash into eyes Eye & skin irritation of inhibitors Poisoning43MEnsure the test pack is fully completed, NDT tested and line is prepared for testing is within the test limits identified as per the test pack and pre-test check is completed.

Remain outside the barricade as for as possible. Entre the barricade only to monitor gauge readings and leak checking on the mechanical connection after the test pressure achieved and stabilized.

Ensure correct PSV installed and calibration certificates available.

If you find PSV is not working above the 5% test pressure then terminate the test and inform test engineer to install correct PSV.

Inhalation of gases (N2, He) Breathing difficulties (suffocation) Unconsciousness12LNormally this activity is carried out by Subcontractor, do not entre the test area or barricade while leak testing.

Failure of pressure testing equipment Injury Property damage Fatal33MWhile pre-test line walk make sure the temporary /test fittings are rated and suitable for the test pressure.

Maintain safe distance from the testing equipment.

Ensure PSV installed, calibrated as specified in the test pack. Do not bypass any safety equipment. (Safety valve/ PSV)

12Working on quay side & Vessels

Falling into water Injury Intake of water - Breathing difficulties (suffocation) Carried away by current Drowning & Fatal33MOnly authorized personnel to access the vessel / barge deck.

Always maintain safe distance from the quay side.

Do not cross or lean on the Guard rails installed at the exposed edge of the vessel.

Life Jacket shall be worn while exposed to water and working closed to quay side.

Always use gangway to access the vessel.

Entry tag system / T cards system to be followed prior to vessel/ barge entry.

Crush between vessel and Jetty Injury Loss of limb / Permanent disability Fatal13LDo not position close to the quay side.

Always use gangway to access the vessel/ barge. Be aware of slip and trip hazard that may lead to falling overboard.

13Elect., Inst. & Telecom Inspections

Electrical shock Injuries Damage to Internal organs Fatal13LDo not carry out any inspection of the Energised/live circuits & panels

Do not handle electrical inspection equipment with wet hands and body parts.

Make sure inspection equipments are free from damage.

Use appropriate PPE when working with electricity.

Follow the lock out tag out system.

Do not carry out unauthorized repairs of any electrical equipments, inform maintenance department for assistance.

Short circuit and fire Property damage Burn injuries22MPeriodic service and calibration of electrical inspection equipment.

Inspect equipment prior to use, ensure it is in good condition.

Do not overload electrical inspection equipments.

14QA Activity

Office / Table work Stress (Physical) Heart related health issues High lipid levels Obesity23MTake rest breaks and do not over stress yourself.

Stretch and Walk time to time.

Maintain annual healthy check routine

Office Ergonomics Numbness, Cramps, Body Pain 32MMaintain good posture.

Stretch and Walk time to time.

Take frequent breaks.

15Manual Lifts Back Injury, Sprain, Cramps 32MFollow the correct manual lifting technique.

Good communication and coordination in-between the involved employees.

Be aware of pinch point situations.

Remarks / Final Assessment:

Page 1 of 15Form:LE/S/29Rev.:01Date:Jul 2004Page 1 of 14