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Rheological Properties of Tomato Concentrates as
Affected by Particle Size and Methods of Concentration
T. TANGLERTPAIBUL (nee SORNSRIVICHAI) and M. A. RAO
ABSTRACT
Shear ate-shear tressdata were obtainedon tomato concentrates
made rom juices that were produced sing inisher screen penings
(FSO): 0.020, 0.027, 0.033, and 0.045 in. In general, he apparent
viscosity of the concentrates t a shear ate of 100 set- increased
with increasen FSO. However,concentrates ade rom uice using
a 0.027 in FSO had the highest apparent iscosity. Magnitudes f
yield stressof concentratesncreasedn direct proportion o FSO.
Apparent iscosities f concentrates adeby evaporatingomatouice
were ower han hoseobtained itherby evaporatinghe serumor by
reverseosmosis oncentration f the serum.
INTRODUCTION
THERE IS a considerable volume of literature in which the
viscosity or consistency characteristics or other physical prop-
erties of tomato juice and concentrates have been related to
processsingconditions (Kertesz and Loconti, 1944; McColloch
et al., 1950; Davis et al., 1954; Whittenberger and Nutting,
1957, 19.58;Kopelmann and Mannheim, 1964; Mannheim and
Kopelmann, 1964). In most cases, however, the viscosities or
consistencies reported were the results of single-point mea-
surements; hat is, a single viscosity or consistometer ime was
given for each sample. Few studies have taken the non-New-
tonian nature of tomato concentrates nto consideration.
The Bostwick consistometer values of tomat o concentrates
are related to the insoluble soli ds by an exponential relationship
(Marsh et al., 1977) that become very small (
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EFFECT OF PROCESSING ON TOMATO VISCOSITY. .
evaporated tomato serum, and (3) from serum that was con-
centrated by reverse osmosis.
MATERIALS & METHODS
Preparation of tomato juice
One hundred sixty kilograms of fresh tomatoes, cultivar FM6203,
were hand-picked from commercial fields in Erie county, Ne w York,
stored in a 21.1C room overnight and processed in the Experiment
Stations pilot plant. The tomatoes were sorted, washed, and crushed
in a hammer mill (W.J. Fitzpatrick Co., Chicago, IL) and the ma-
cerate was heated immediately in a steam-jacketed kettle to 98C. The
time interval between crushing the tomatoes and for the macerate to
reach 98C was approximately 1-2 min. The macerate was held at
98C for 4 min and 5 set as calculated using a z-value of 8.33C
(Nelson and TressleT, 1980), and using t, of 45 set at 103.9C (Bim-
baum et al., 1977). The macerate was transferred to a finisher (fab-
ricated in the Dept. of Food Science & Technology) that was operated
at 1000 pm and with various screen openings (FSO): 0.020, 0.027,
0.033, and 0.045 in. (or 0.508, 0.686, 0.838, and 1.143 mm, re-
spectively). Juice from the finisher was boiled in a steam-jacketed
kettle and hot-filled into No. 303 cans. The cans were sealed, rolled
for 3 min, and spin cooled in cold water. They were stored in a
- 3.9C room until experimentation. Seventy-six cans of tomato juice
from 0.033 in. screen and two cans each of the juice from 0.027 and
0.045 in. screens were produced.
Preparation of tomato concentrates by evaporation of juice (JE)
Lots of juice fr om the finisher equipped with different FSO were
transferred to a steam-jacketed vacuum kettle described in detail by
Saravacos and Moyer (1967). The kettle was operated at 132.4 kPa
(26-27 in. vacuum). The concentrates from 0.033 in screen were
taken out periodically at the approximate total solids (T.S.) of 10, 15,
20, 25, and 28%; in addition, a sample with the highest concentration
of about 30% T.S. was obtained. Other concentrates, f rom 0.020,
0.027, and 0.045 in. screens, were taken when the concentrations
were about 30% T.S. The tomato concentrates were canned and
stored as described for the juice.
Preparation of tomato concentrates by evaporation of serum
(SE)
Canned tomato juice from 0.033 in. screen described earlier was
centrifuged at 11,700 X g at 20C for 45 min (Sorvall RC-5, Ivan
Sorvall, Inc., Norwalk, CT), and the volume of serum was measured
and transferred to a beaker. The pulp was scraped from the centrifuge
tubes and transferred into a plastic bottle and stored in a refrigerator.
The serum was concentrated in a steam-jacketed kettle to various
Brix. When the concentrated serum was cooled to room temperature,
it was proportionally combined with the separated pulp to obtain con-
centrates (150 mL) of 10, 12, 14, 16, 18, 22, and 28 Brix.
A 25 Brix serum concentrate was prepared to study the effect of
heat applied to serum on the rheological properties of the reconstituted
concentrates. It was diluted with distilled water to obtain serum sam-
ples at 22, 20, 18, 16, 14, 12, and IO Brix. The diluted serum
samples were proportionally combined with the separated pulp to ob-
tain 100 mL samples of concentrates. All SE concentrates were al-
lowed to rehydrate overnight in the refrigerator. The portions of the
concentrates that were not used on the next day were stored at -3.9C.
Preparation of tomato concentrates by reverse osmosis
concentration of serum (SRO)
Serum and puip were separated from canned tomato juice in the
manner described for SE concentrates. Instead of evaporation, reverse
osmosis was used to concentrate the serum using a cellulose acetate
membranetype S-97 CAB) (Osmonics, nc., Minnetonka,MN) in a
batch type reverse osmosis unit with a volumetric capacity of 200 mL
at 63.1 MPa (900 psig) (Abcor Inc., Cambridge, MA). Continuous
agitation of the serum above the membrane surface was provided by
means of a magnetic stirrer. The concentrated serum was collected
periodically at various Brix and then proportionally combined with
the separated pulp. The SRO concentrates were allowed to rehydrate
in the refrigerator overnight before use in experiments. Portions of
the concentrates that were not used in the experiment on the next day
were stored at - 3.9C.
Natural tomato soluble solids determination
An A0 AB BE Refractometer (American Optical Corp., Buffalo,
NY) was used to determine the natural tomato soluble solids (NTSS)
in Brix. In the case of a very concentrated samples, only its serum
portion was used for NTSS determination because the presence of the
pulp in large amounts obscured the reading.
Total solids determination
A sample was weighed in an aluminum pan and dried in a vacuum
oven (Central Scientific Co., Chicago, IL) operated at 2l.lC (70F),
64.9 kPa (28 in. vacuum) for 48 hr. The dry sample was cooled in a
desiccator for at least 2 hr before its weight was measured.
Determination of particle size distribution
The wet sieving technique proposed by Kimball and Kertesz (1952)
was employed to determined weighted average diameter of particles
in tomato juice and concentrate samples. A set of five U.S.A. Sian-
dard sieve series (Newark Wire Cloth Co., Newark, NJ) with 20, 40,
60, and 100, and 140 mesh openings were used. For the particles
retained on the sieve with the largest openings, the average effective
particle size (diameter) was assumed to be 50% over the diameter of
the openings. For particles which passed through one sieve but not
the next one, an average effective particle diameter half way between
the diameters of the openings of the two sieves was assumed. All
experiments were replicated and the weighted average diameters of
the particles were calculated.
Rheological measurements
Flow properties of the concentrates were determined with a con-
centric cylinder viscometer (Haake RV2, Haake Inc., Saddle Brook,
NJ) as described earlier (Vitali and Rao, 1984) at five temperatures:
lo, 25, 40, 55, and 70C for the concentrates processed from FSO
of 0.045, and 0.033, and 0.027 in. For concentrates fr om 0.020 in.
screen, whose rheological behavior was determined first, the temper-
atures employed were 5, 15, 25, 35, and 45C. Yield stress of
samples was determined using the relaxation technique described by
Van Wazer et al. (1963).
RESULTS & DISCUSSION
Rheological properties of tomato concentrates and tomato
juice
Flow curves consisting of log shear ate (y ) against og shear
stress (7) of tomato concentrates rom the three different con-
centration processes and from the four different screen sizes,
as well as concentrated serum, showed power-law behavior.
T = Ky
(1)
Linear regression analysis was performed on the data resulting
in values of slopes (n), intercepts (K), and correlation coeffi-
cients. The correlation coefficients were in the range 0.97 to
1.00. The flow behavior index n of the tomato concentrates
was found to vary from 0.266 to 0.444. With values of n being
less than 1, tomato concentrates are shear thinning fluids. The
flow behavior index showed no definite trends with concen-
tration, temperature, or methods of concentration in accord-
ance with the findings by Harper and El Sahrigi (1965) and
Rao et al. (1981). Using magnitudes of K and n, apparent
viscosities of the concentrates were calculated from the rela-
tionship:
~)a,100 K (loo)- (2)
Effect of temperature. The effect of temperature on the
apparent viscosity of the concentrates at 100 set- was de-
scribed well by the Arrhenius relationship:
WOO = v= exp WRT) (3)
Magnitudes of the activation energy (E,) of the concentrates
ranged from 2.0 to 3.0 kcallmole and were within the range
of values reported by others (Harper and El Sahrigi, 1965; Rao
et al., 1981).
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Effect of concentration. The relationships between appar-
ent viscosity and concentration were of the power type. The
exponents did not vary much with either screen sizes or tem-
peratures (Table 1). At 25X, for all screen sizes the exponent
of the power relationship was 2.24 with a correlation coeffi-
cient of 0.954; this magnitude is in the range of values: 2.5
and 2.0 reported by Rao et al. (1981) and Harper and El Sabrigi
(1965), respectively.
Effect of screen size
Shear rate-shear stress data of a 20% T.S., JE concentrate
are shown in Fig. 1. From the data, it can be ascertained hat
in general smaller FSO (theoretically smaller particle size dis-
tribution) yielded lower apparent viscosities. However, the
concentrates from 0.027 in. screen had the highest apparent
viscosity among the four screen sizes. Similar results were
obtained for tomato uice (Somsrivichai, 1986). It is interesting
to note that particle size distributions of samples from 0.027
in. and 0.045 in. screens were similar to each other on one
hand (Fig. 2) and those using 0.020 in and 0.033 in. were
similar to each other on the other hand (Fig. 3).
The observed influence of screen size may be explained in
that small screens reduce the size of the particles. However,
at the same time t hey remove some of the large particles from
the finished products resulting in t omato concentrateswith nar-
row particle size distribution and a small amount of large par-
ticles. Based on theories of suspension heology (Jinescu, 1974),
small suspendedparticles may give high viscosity due to their
greater surface area. Large particles contribute to high viscos-
ity also. Therefore, small screen sizes can affect the gross
viscosity of tomato concentrates n two opposite manners: one
is enhancing gross viscosity due to l arge surface area of small
particles and the other one is diminishing the gross viscosity
due to the exclusion of large particles. Screen size of 0.020 in
may produce tomato concentrates with too small particle size
distribution and very small amount of large particles resulting
in small magnitude of viscosity while 0.027 in. screen may
produce small particles as well as allow some of the large
particles to be in the tomato concentrates. t may be that using
0.027 in. screen resulted in tomato uice and concentrateswith
appropriate particle sizes which yielded the highest viscosity.
Effect of methods of concentration
Effect of methods of concentration on qloo of tomato con-
centrates with 16% T.S. from three different processes: uice-
evaporation, serum-evaporation, and serum-reverse osmosis,
can be seen n Fig. 4. At low concentrations, apparent viscos-
ities of SRO and SE concentrates were not significantly dif-
ferent At higher concentrations, concentrates from serum-
evaporation were exposed to heat for longer periods of time,
therefore, their apparent viscosities were less than that of con-
centrates rom serum-reverseosmosis. Nevertheless, both SRO
and SE concentrates showed higher apparent viscosities than
that of JE concentrates at the same concentrations.
From data in Fig. 4 it appears that concentrating tomato
serum by means of evaporation or reverse osmosis does not
have significant effect on apparent viscosity of reconstituted
concentrates with unheated pulp. When heat is applied to the
whole tomato uice, both serum and pulp are subjected o heat.
Structure of pulp may be affected by heat. Particle sizes or
volume of the pulp may be reduced during the heat treatment.
Moreover, concentrating tomato juice and tomato serum by
heating to the same Brix requires different heating time be-
cause tomato juice has lower heat transfer coefficient than the
serum (Kopelman and Mannheim, 1964).
Kopelman and Mannheim (1964) found that SE concentrates
had much lower viscosity than JE concentrates. They con-
cluded that lower consistency in SE may be attributed to the
centrifugation during serum separation (which was not speci-
fied in their publication) which led to crushing of the cells and
the disruption of the solid suspension structure of the juice.
However, their tomato concentrates were made by cold break
method (60C). Pectic enzymes may still have been active in
the concentrates resulting in subsequent oss of consistency.
Effect of heat in concentration step. It has been known
for a number of years hat when tomato concentratesare diluted
to lower concentration, the diluted products have lower vis-
cosity than if they are concentrated straight from the juice. In
the present study, this effect was first observed for a JE con-
centrate. Figure 5 contains the apparent viscosities of two 16%
T.S. JE tomato concentrates: one prepared by straight concen-
tration of juice and the other by dilution of a concentrate with
41% total solids. It is clearly seen hat the straight concentrate
had higher apparent viscosity than the diluted concentrate.
Figure 6 shows that SE tomato concentrates prepared from
dilution also have lower apparent viscosity than the straight
concentrates. In this case, only the serum experienced heat.
Structure of the pulp should be the same n both concentrates,
diluted and straight, only the nature of the serum was different.
Heat alters the structure of pectic substancesby means of hy-
drolysis. Colloidal properties of serum may be altered by heat
resulting in l ower apparent viscosity of reconstituted tomato
concentrates with unheated pulp. In this respect, Caradec and
Nelson, (1985) reported that viscosity of tomato juice serum
decreasedwith heat treatment. The observation of Caradec and
Nelson (1985) is i n agreement with the present results in that
heat treatment reduces the viscosity of serum and juice.
Marsh et al. (1977) found that pulp lost bound water as a
result of the physical forces that developed as concentration
progressed and the loss altered their ability to i nfluence con-
sistency. Therefore, water removal by means of evaporation
may irreversibly affect the rheological properties of the final
products.
Labuza (1977) suggested that the apparent loss of consis-
tency or viscosity was most likely due to the failure of the
macromolecular polymeric substances, comprising the water
insoluble solids, to resorb to their maximum extent. Pectic
substancesand other long-chair carbohydrate polymers can be
hydrolyzed by heat (Kertesz, 1951) resulting in smaller mol-
ecules. Colloidal properties exhibited by pectic substancesare
changed. Cell wall materials become less rigid and smaller in
size when heat is applied.
Yield stresses of tomato concentrates
Yield stressesof tomato concentrates rom juice evaporation
process using four FSO were determined over the concentra-
Table l-Slope of the plot in (q,& versus In (total solids) of tomato concent rates from different processes
Screen
Temperature (C)
size
Process
(in.) 5 10 15 25 35
40 45 55 70
Juice evaporation
0.020 2.29 - 2.63 2.64 2.82
- 2.85 - -
Juice evaporation
0.027 - 2.55 - 2.46 -
2.50 - 2.64 2.82
Juice evaporation
0.033 - 2.86 - 2.94 -
2.91 3.08 2.97
Juice evaporation
0.045 - 2.77 - 2.80 -
2.77 q 2.84
3.16
Serum evaporation
0.033 - - - 2.36 -
- - - -
Serum reverse osmosis
0.033 - - - 2.82 -
- - - -
alq~ is apparent viscosity at a shear rate of 100 x-1.
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EFFECT OF PROCESSING ON TOMATO VISCOSITY. .
JE Concentrates, 20 XT.S., 25 C
* 0.020 in. screen
0.027
.5 0
A
0.033
c
E
\
z
5 -
c
3
4.5 -
t
41 ) I I I
4 4.5
5 5.5 6
6.5 7
Ln (f. xc-)
Fig. l-Shear rate ( -shear stress (T) data at 25 C of 20% juice
evaporated (JE) concentrates that were made using tomato juices
from different finisher screens.
Tomato Juice Solids
8 high value= 160 ,,
8
0 Screen ize
1.143mm
0
High or Low Value
2
p 60
,a
1C 40
20
40
SiefL Size
100
Fig. 2-Volume of pulp retained on sieves for juice samples
from finisher screens of 0.027 in. (0.686 mm) and 0.045 in. (1.143
mm).
tion range 9 to 14%. These concentrations were selected in
order that t he most sensitive torque measuring head (50 g-cm)
of the viscometer could be used. Their magnitudes, shown in
Fig. 7, depend on total solids of the concentrates as well as
on FSO. Regression analysis of concentration versus In of yield
stress resulted in quadratic equations as found earlier by (Rao
et al., 1981). The use of l arger finisher screens resulted in
concentrates with higher yield stress. Also, as total solids of
the concentrates increased, the magnitude of yield stress in-
creased.
When values of yield stress are determined for a fluid, an-
other flow model containing the yield stress erm, such as that
of Herschel-Bulkley (Eq. 4), must be employed to fit the vis-
cometric data.
T = TOH + KH 9
(4)
In Eq. (4), 7 is the shear stress, i, is the shear rate, r0H is the
yield stress, KH is the consistency index, and nH is the Bow
behavior index.
It should be pointed out that magnitudes of rheoiogical param-
eters obtained from this analysis in which yield stress was
included will be somewhat different f rom t he analysis based
Tomato Juice Solids
0 ScreenSize 0.508mm
a
80
E
60
8
+- - High or Low Value
0 ScreenSize 0.838mm
8 - High or Low Value
SiZCeSize
100
1
Fig. 3-Volume of pulp retained on sieves for juice samples
from finisher screens of 0.020 in. (0.508 mm) and 0.033 in. (0.838
mm).
0.2
z-
E
-0.3
\
m
z
* SE Concentrate, 16.62 XT.S.
0 JE Concentrate. 15.98 2T.S.
-1.3
0.0028
0.00305 0.0033 0.00355 0.0038
l/T (K)
Fig. 4-Apparent viscosity at 100 set- (q,& as a function of
temperature of 16% concentrates made by evaporation of juice,
evaporation of serum, and reverse osmosis concentration of
serum.
-0.2
Q Diluted Concentrate
0 Straight Concentrate
P
q
::
0.0028
0.0029 0.003
0.0031 0.0032
0.0033
0.0034
l/T (K)
Fig. &Apparent viscosity at 700 set- (q,& as a function of
temperature of straight and diluted, 15% total solids, juice evap-
orated concentrates, from 0.033 in. screen.
on the simple power law model (Eq. 1). However, apparent
viscosities will be the same in both analyses, only the flow
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2.2 2.45
2.7
2.95
3.2
Ln (Concentration. 2T.S.)
Fig. (T-Plot of In concentration (% total solids) versus In appar-
ent viscosity (Pa.s) at 25 C of serum evaporated straight and
diluted concentrates from 0.033 in. screen.
4
I
* 0.020 in. screen
3.5 -
0 0.027
n 0.033
3 - 0.045- 0
E
\
z
_ 2.5 -
L
:
2 -
1.5 -
1
I
I
I
I
9
10 11
12 13 14
Concentration (5T.S.)
Fig. 7-Yield stress (NlmZ) of juice evaporated (JE) tomato con-
centrates from different finisher screens as a function of con-
centration (% total solids).
behavior index, n, and the consistency ndex, K, will be dif-
ferent.
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Ms. received 4118186;evised 8/22/86; accepted8/22/86.
Oneof us (TS)was he recipient f a scholarshiprom he AnandhaMahidolFoun-
dation, Bangkok, hailand.
his work also was supported by funds from the
Hatch
act.
Based on a paper presented at the 46th Annual Meeting of the Institute of Food
Technologists, June 15-18, Dallas, TX.
Volume 52, No. 1, 1987-JOURNAL OF FOOD SCIENCE-145