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    Rheological Properties of Tomato Concentrates as

    Affected by Particle Size and Methods of Concentration

    T. TANGLERTPAIBUL (nee SORNSRIVICHAI) and M. A. RAO

    ABSTRACT

    Shear ate-shear tressdata were obtainedon tomato concentrates

    made rom juices that were produced sing inisher screen penings

    (FSO): 0.020, 0.027, 0.033, and 0.045 in. In general, he apparent

    viscosity of the concentrates t a shear ate of 100 set- increased

    with increasen FSO. However,concentrates ade rom uice using

    a 0.027 in FSO had the highest apparent iscosity. Magnitudes f

    yield stressof concentratesncreasedn direct proportion o FSO.

    Apparent iscosities f concentrates adeby evaporatingomatouice

    were ower han hoseobtained itherby evaporatinghe serumor by

    reverseosmosis oncentration f the serum.

    INTRODUCTION

    THERE IS a considerable volume of literature in which the

    viscosity or consistency characteristics or other physical prop-

    erties of tomato juice and concentrates have been related to

    processsingconditions (Kertesz and Loconti, 1944; McColloch

    et al., 1950; Davis et al., 1954; Whittenberger and Nutting,

    1957, 19.58;Kopelmann and Mannheim, 1964; Mannheim and

    Kopelmann, 1964). In most cases, however, the viscosities or

    consistencies reported were the results of single-point mea-

    surements; hat is, a single viscosity or consistometer ime was

    given for each sample. Few studies have taken the non-New-

    tonian nature of tomato concentrates nto consideration.

    The Bostwick consistometer values of tomat o concentrates

    are related to the insoluble soli ds by an exponential relationship

    (Marsh et al., 1977) that become very small (

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    EFFECT OF PROCESSING ON TOMATO VISCOSITY. .

    evaporated tomato serum, and (3) from serum that was con-

    centrated by reverse osmosis.

    MATERIALS & METHODS

    Preparation of tomato juice

    One hundred sixty kilograms of fresh tomatoes, cultivar FM6203,

    were hand-picked from commercial fields in Erie county, Ne w York,

    stored in a 21.1C room overnight and processed in the Experiment

    Stations pilot plant. The tomatoes were sorted, washed, and crushed

    in a hammer mill (W.J. Fitzpatrick Co., Chicago, IL) and the ma-

    cerate was heated immediately in a steam-jacketed kettle to 98C. The

    time interval between crushing the tomatoes and for the macerate to

    reach 98C was approximately 1-2 min. The macerate was held at

    98C for 4 min and 5 set as calculated using a z-value of 8.33C

    (Nelson and TressleT, 1980), and using t, of 45 set at 103.9C (Bim-

    baum et al., 1977). The macerate was transferred to a finisher (fab-

    ricated in the Dept. of Food Science & Technology) that was operated

    at 1000 pm and with various screen openings (FSO): 0.020, 0.027,

    0.033, and 0.045 in. (or 0.508, 0.686, 0.838, and 1.143 mm, re-

    spectively). Juice from the finisher was boiled in a steam-jacketed

    kettle and hot-filled into No. 303 cans. The cans were sealed, rolled

    for 3 min, and spin cooled in cold water. They were stored in a

    - 3.9C room until experimentation. Seventy-six cans of tomato juice

    from 0.033 in. screen and two cans each of the juice from 0.027 and

    0.045 in. screens were produced.

    Preparation of tomato concentrates by evaporation of juice (JE)

    Lots of juice fr om the finisher equipped with different FSO were

    transferred to a steam-jacketed vacuum kettle described in detail by

    Saravacos and Moyer (1967). The kettle was operated at 132.4 kPa

    (26-27 in. vacuum). The concentrates from 0.033 in screen were

    taken out periodically at the approximate total solids (T.S.) of 10, 15,

    20, 25, and 28%; in addition, a sample with the highest concentration

    of about 30% T.S. was obtained. Other concentrates, f rom 0.020,

    0.027, and 0.045 in. screens, were taken when the concentrations

    were about 30% T.S. The tomato concentrates were canned and

    stored as described for the juice.

    Preparation of tomato concentrates by evaporation of serum

    (SE)

    Canned tomato juice from 0.033 in. screen described earlier was

    centrifuged at 11,700 X g at 20C for 45 min (Sorvall RC-5, Ivan

    Sorvall, Inc., Norwalk, CT), and the volume of serum was measured

    and transferred to a beaker. The pulp was scraped from the centrifuge

    tubes and transferred into a plastic bottle and stored in a refrigerator.

    The serum was concentrated in a steam-jacketed kettle to various

    Brix. When the concentrated serum was cooled to room temperature,

    it was proportionally combined with the separated pulp to obtain con-

    centrates (150 mL) of 10, 12, 14, 16, 18, 22, and 28 Brix.

    A 25 Brix serum concentrate was prepared to study the effect of

    heat applied to serum on the rheological properties of the reconstituted

    concentrates. It was diluted with distilled water to obtain serum sam-

    ples at 22, 20, 18, 16, 14, 12, and IO Brix. The diluted serum

    samples were proportionally combined with the separated pulp to ob-

    tain 100 mL samples of concentrates. All SE concentrates were al-

    lowed to rehydrate overnight in the refrigerator. The portions of the

    concentrates that were not used on the next day were stored at -3.9C.

    Preparation of tomato concentrates by reverse osmosis

    concentration of serum (SRO)

    Serum and puip were separated from canned tomato juice in the

    manner described for SE concentrates. Instead of evaporation, reverse

    osmosis was used to concentrate the serum using a cellulose acetate

    membranetype S-97 CAB) (Osmonics, nc., Minnetonka,MN) in a

    batch type reverse osmosis unit with a volumetric capacity of 200 mL

    at 63.1 MPa (900 psig) (Abcor Inc., Cambridge, MA). Continuous

    agitation of the serum above the membrane surface was provided by

    means of a magnetic stirrer. The concentrated serum was collected

    periodically at various Brix and then proportionally combined with

    the separated pulp. The SRO concentrates were allowed to rehydrate

    in the refrigerator overnight before use in experiments. Portions of

    the concentrates that were not used in the experiment on the next day

    were stored at - 3.9C.

    Natural tomato soluble solids determination

    An A0 AB BE Refractometer (American Optical Corp., Buffalo,

    NY) was used to determine the natural tomato soluble solids (NTSS)

    in Brix. In the case of a very concentrated samples, only its serum

    portion was used for NTSS determination because the presence of the

    pulp in large amounts obscured the reading.

    Total solids determination

    A sample was weighed in an aluminum pan and dried in a vacuum

    oven (Central Scientific Co., Chicago, IL) operated at 2l.lC (70F),

    64.9 kPa (28 in. vacuum) for 48 hr. The dry sample was cooled in a

    desiccator for at least 2 hr before its weight was measured.

    Determination of particle size distribution

    The wet sieving technique proposed by Kimball and Kertesz (1952)

    was employed to determined weighted average diameter of particles

    in tomato juice and concentrate samples. A set of five U.S.A. Sian-

    dard sieve series (Newark Wire Cloth Co., Newark, NJ) with 20, 40,

    60, and 100, and 140 mesh openings were used. For the particles

    retained on the sieve with the largest openings, the average effective

    particle size (diameter) was assumed to be 50% over the diameter of

    the openings. For particles which passed through one sieve but not

    the next one, an average effective particle diameter half way between

    the diameters of the openings of the two sieves was assumed. All

    experiments were replicated and the weighted average diameters of

    the particles were calculated.

    Rheological measurements

    Flow properties of the concentrates were determined with a con-

    centric cylinder viscometer (Haake RV2, Haake Inc., Saddle Brook,

    NJ) as described earlier (Vitali and Rao, 1984) at five temperatures:

    lo, 25, 40, 55, and 70C for the concentrates processed from FSO

    of 0.045, and 0.033, and 0.027 in. For concentrates fr om 0.020 in.

    screen, whose rheological behavior was determined first, the temper-

    atures employed were 5, 15, 25, 35, and 45C. Yield stress of

    samples was determined using the relaxation technique described by

    Van Wazer et al. (1963).

    RESULTS & DISCUSSION

    Rheological properties of tomato concentrates and tomato

    juice

    Flow curves consisting of log shear ate (y ) against og shear

    stress (7) of tomato concentrates rom the three different con-

    centration processes and from the four different screen sizes,

    as well as concentrated serum, showed power-law behavior.

    T = Ky

    (1)

    Linear regression analysis was performed on the data resulting

    in values of slopes (n), intercepts (K), and correlation coeffi-

    cients. The correlation coefficients were in the range 0.97 to

    1.00. The flow behavior index n of the tomato concentrates

    was found to vary from 0.266 to 0.444. With values of n being

    less than 1, tomato concentrates are shear thinning fluids. The

    flow behavior index showed no definite trends with concen-

    tration, temperature, or methods of concentration in accord-

    ance with the findings by Harper and El Sahrigi (1965) and

    Rao et al. (1981). Using magnitudes of K and n, apparent

    viscosities of the concentrates were calculated from the rela-

    tionship:

    ~)a,100 K (loo)- (2)

    Effect of temperature. The effect of temperature on the

    apparent viscosity of the concentrates at 100 set- was de-

    scribed well by the Arrhenius relationship:

    WOO = v= exp WRT) (3)

    Magnitudes of the activation energy (E,) of the concentrates

    ranged from 2.0 to 3.0 kcallmole and were within the range

    of values reported by others (Harper and El Sahrigi, 1965; Rao

    et al., 1981).

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    Effect of concentration. The relationships between appar-

    ent viscosity and concentration were of the power type. The

    exponents did not vary much with either screen sizes or tem-

    peratures (Table 1). At 25X, for all screen sizes the exponent

    of the power relationship was 2.24 with a correlation coeffi-

    cient of 0.954; this magnitude is in the range of values: 2.5

    and 2.0 reported by Rao et al. (1981) and Harper and El Sabrigi

    (1965), respectively.

    Effect of screen size

    Shear rate-shear stress data of a 20% T.S., JE concentrate

    are shown in Fig. 1. From the data, it can be ascertained hat

    in general smaller FSO (theoretically smaller particle size dis-

    tribution) yielded lower apparent viscosities. However, the

    concentrates from 0.027 in. screen had the highest apparent

    viscosity among the four screen sizes. Similar results were

    obtained for tomato uice (Somsrivichai, 1986). It is interesting

    to note that particle size distributions of samples from 0.027

    in. and 0.045 in. screens were similar to each other on one

    hand (Fig. 2) and those using 0.020 in and 0.033 in. were

    similar to each other on the other hand (Fig. 3).

    The observed influence of screen size may be explained in

    that small screens reduce the size of the particles. However,

    at the same time t hey remove some of the large particles from

    the finished products resulting in t omato concentrateswith nar-

    row particle size distribution and a small amount of large par-

    ticles. Based on theories of suspension heology (Jinescu, 1974),

    small suspendedparticles may give high viscosity due to their

    greater surface area. Large particles contribute to high viscos-

    ity also. Therefore, small screen sizes can affect the gross

    viscosity of tomato concentrates n two opposite manners: one

    is enhancing gross viscosity due to l arge surface area of small

    particles and the other one is diminishing the gross viscosity

    due to the exclusion of large particles. Screen size of 0.020 in

    may produce tomato concentrates with too small particle size

    distribution and very small amount of large particles resulting

    in small magnitude of viscosity while 0.027 in. screen may

    produce small particles as well as allow some of the large

    particles to be in the tomato concentrates. t may be that using

    0.027 in. screen resulted in tomato uice and concentrateswith

    appropriate particle sizes which yielded the highest viscosity.

    Effect of methods of concentration

    Effect of methods of concentration on qloo of tomato con-

    centrates with 16% T.S. from three different processes: uice-

    evaporation, serum-evaporation, and serum-reverse osmosis,

    can be seen n Fig. 4. At low concentrations, apparent viscos-

    ities of SRO and SE concentrates were not significantly dif-

    ferent At higher concentrations, concentrates from serum-

    evaporation were exposed to heat for longer periods of time,

    therefore, their apparent viscosities were less than that of con-

    centrates rom serum-reverseosmosis. Nevertheless, both SRO

    and SE concentrates showed higher apparent viscosities than

    that of JE concentrates at the same concentrations.

    From data in Fig. 4 it appears that concentrating tomato

    serum by means of evaporation or reverse osmosis does not

    have significant effect on apparent viscosity of reconstituted

    concentrates with unheated pulp. When heat is applied to the

    whole tomato uice, both serum and pulp are subjected o heat.

    Structure of pulp may be affected by heat. Particle sizes or

    volume of the pulp may be reduced during the heat treatment.

    Moreover, concentrating tomato juice and tomato serum by

    heating to the same Brix requires different heating time be-

    cause tomato juice has lower heat transfer coefficient than the

    serum (Kopelman and Mannheim, 1964).

    Kopelman and Mannheim (1964) found that SE concentrates

    had much lower viscosity than JE concentrates. They con-

    cluded that lower consistency in SE may be attributed to the

    centrifugation during serum separation (which was not speci-

    fied in their publication) which led to crushing of the cells and

    the disruption of the solid suspension structure of the juice.

    However, their tomato concentrates were made by cold break

    method (60C). Pectic enzymes may still have been active in

    the concentrates resulting in subsequent oss of consistency.

    Effect of heat in concentration step. It has been known

    for a number of years hat when tomato concentratesare diluted

    to lower concentration, the diluted products have lower vis-

    cosity than if they are concentrated straight from the juice. In

    the present study, this effect was first observed for a JE con-

    centrate. Figure 5 contains the apparent viscosities of two 16%

    T.S. JE tomato concentrates: one prepared by straight concen-

    tration of juice and the other by dilution of a concentrate with

    41% total solids. It is clearly seen hat the straight concentrate

    had higher apparent viscosity than the diluted concentrate.

    Figure 6 shows that SE tomato concentrates prepared from

    dilution also have lower apparent viscosity than the straight

    concentrates. In this case, only the serum experienced heat.

    Structure of the pulp should be the same n both concentrates,

    diluted and straight, only the nature of the serum was different.

    Heat alters the structure of pectic substancesby means of hy-

    drolysis. Colloidal properties of serum may be altered by heat

    resulting in l ower apparent viscosity of reconstituted tomato

    concentrates with unheated pulp. In this respect, Caradec and

    Nelson, (1985) reported that viscosity of tomato juice serum

    decreasedwith heat treatment. The observation of Caradec and

    Nelson (1985) is i n agreement with the present results in that

    heat treatment reduces the viscosity of serum and juice.

    Marsh et al. (1977) found that pulp lost bound water as a

    result of the physical forces that developed as concentration

    progressed and the loss altered their ability to i nfluence con-

    sistency. Therefore, water removal by means of evaporation

    may irreversibly affect the rheological properties of the final

    products.

    Labuza (1977) suggested that the apparent loss of consis-

    tency or viscosity was most likely due to the failure of the

    macromolecular polymeric substances, comprising the water

    insoluble solids, to resorb to their maximum extent. Pectic

    substancesand other long-chair carbohydrate polymers can be

    hydrolyzed by heat (Kertesz, 1951) resulting in smaller mol-

    ecules. Colloidal properties exhibited by pectic substancesare

    changed. Cell wall materials become less rigid and smaller in

    size when heat is applied.

    Yield stresses of tomato concentrates

    Yield stressesof tomato concentrates rom juice evaporation

    process using four FSO were determined over the concentra-

    Table l-Slope of the plot in (q,& versus In (total solids) of tomato concent rates from different processes

    Screen

    Temperature (C)

    size

    Process

    (in.) 5 10 15 25 35

    40 45 55 70

    Juice evaporation

    0.020 2.29 - 2.63 2.64 2.82

    - 2.85 - -

    Juice evaporation

    0.027 - 2.55 - 2.46 -

    2.50 - 2.64 2.82

    Juice evaporation

    0.033 - 2.86 - 2.94 -

    2.91 3.08 2.97

    Juice evaporation

    0.045 - 2.77 - 2.80 -

    2.77 q 2.84

    3.16

    Serum evaporation

    0.033 - - - 2.36 -

    - - - -

    Serum reverse osmosis

    0.033 - - - 2.82 -

    - - - -

    alq~ is apparent viscosity at a shear rate of 100 x-1.

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    EFFECT OF PROCESSING ON TOMATO VISCOSITY. .

    JE Concentrates, 20 XT.S., 25 C

    * 0.020 in. screen

    0.027

    .5 0

    A

    0.033

    c

    E

    \

    z

    5 -

    c

    3

    4.5 -

    t

    41 ) I I I

    4 4.5

    5 5.5 6

    6.5 7

    Ln (f. xc-)

    Fig. l-Shear rate ( -shear stress (T) data at 25 C of 20% juice

    evaporated (JE) concentrates that were made using tomato juices

    from different finisher screens.

    Tomato Juice Solids

    8 high value= 160 ,,

    8

    0 Screen ize

    1.143mm

    0

    High or Low Value

    2

    p 60

    ,a

    1C 40

    20

    40

    SiefL Size

    100

    Fig. 2-Volume of pulp retained on sieves for juice samples

    from finisher screens of 0.027 in. (0.686 mm) and 0.045 in. (1.143

    mm).

    tion range 9 to 14%. These concentrations were selected in

    order that t he most sensitive torque measuring head (50 g-cm)

    of the viscometer could be used. Their magnitudes, shown in

    Fig. 7, depend on total solids of the concentrates as well as

    on FSO. Regression analysis of concentration versus In of yield

    stress resulted in quadratic equations as found earlier by (Rao

    et al., 1981). The use of l arger finisher screens resulted in

    concentrates with higher yield stress. Also, as total solids of

    the concentrates increased, the magnitude of yield stress in-

    creased.

    When values of yield stress are determined for a fluid, an-

    other flow model containing the yield stress erm, such as that

    of Herschel-Bulkley (Eq. 4), must be employed to fit the vis-

    cometric data.

    T = TOH + KH 9

    (4)

    In Eq. (4), 7 is the shear stress, i, is the shear rate, r0H is the

    yield stress, KH is the consistency index, and nH is the Bow

    behavior index.

    It should be pointed out that magnitudes of rheoiogical param-

    eters obtained from this analysis in which yield stress was

    included will be somewhat different f rom t he analysis based

    Tomato Juice Solids

    0 ScreenSize 0.508mm

    a

    80

    E

    60

    8

    +- - High or Low Value

    0 ScreenSize 0.838mm

    8 - High or Low Value

    SiZCeSize

    100

    1

    Fig. 3-Volume of pulp retained on sieves for juice samples

    from finisher screens of 0.020 in. (0.508 mm) and 0.033 in. (0.838

    mm).

    0.2

    z-

    E

    -0.3

    \

    m

    z

    * SE Concentrate, 16.62 XT.S.

    0 JE Concentrate. 15.98 2T.S.

    -1.3

    0.0028

    0.00305 0.0033 0.00355 0.0038

    l/T (K)

    Fig. 4-Apparent viscosity at 100 set- (q,& as a function of

    temperature of 16% concentrates made by evaporation of juice,

    evaporation of serum, and reverse osmosis concentration of

    serum.

    -0.2

    Q Diluted Concentrate

    0 Straight Concentrate

    P

    q

    ::

    0.0028

    0.0029 0.003

    0.0031 0.0032

    0.0033

    0.0034

    l/T (K)

    Fig. &Apparent viscosity at 700 set- (q,& as a function of

    temperature of straight and diluted, 15% total solids, juice evap-

    orated concentrates, from 0.033 in. screen.

    on the simple power law model (Eq. 1). However, apparent

    viscosities will be the same in both analyses, only the flow

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    2.2 2.45

    2.7

    2.95

    3.2

    Ln (Concentration. 2T.S.)

    Fig. (T-Plot of In concentration (% total solids) versus In appar-

    ent viscosity (Pa.s) at 25 C of serum evaporated straight and

    diluted concentrates from 0.033 in. screen.

    4

    I

    * 0.020 in. screen

    3.5 -

    0 0.027

    n 0.033

    3 - 0.045- 0

    E

    \

    z

    _ 2.5 -

    L

    :

    2 -

    1.5 -

    1

    I

    I

    I

    I

    9

    10 11

    12 13 14

    Concentration (5T.S.)

    Fig. 7-Yield stress (NlmZ) of juice evaporated (JE) tomato con-

    centrates from different finisher screens as a function of con-

    centration (% total solids).

    behavior index, n, and the consistency ndex, K, will be dif-

    ferent.

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    Ms. received 4118186;evised 8/22/86; accepted8/22/86.

    Oneof us (TS)was he recipient f a scholarshiprom he AnandhaMahidolFoun-

    dation, Bangkok, hailand.

    his work also was supported by funds from the

    Hatch

    act.

    Based on a paper presented at the 46th Annual Meeting of the Institute of Food

    Technologists, June 15-18, Dallas, TX.

    Volume 52, No. 1, 1987-JOURNAL OF FOOD SCIENCE-145