Talpa FSR 1330 and Talpa FSR...

Talpa FSR 1330 and Talpa FSR 2060System Modules and Accessories Schwalm Robotic

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Schwalm Robotic

Between tradition and modernism ........................................4 – 5

Flexibility and module principle ................................................6 – 7

The sewer rehab robots

Talpa FSR 1330 ...................................................................................8 – 9

Talpa FSR 2060 ............................................................................ 10 – 11

System modules and accessories

The tools .............................................................................................. 12 – 15

Air motors and extensions .................................................... 16 – 17

Wheels and axle extenders .................................................. 18 – 19

The cameras MiNa and MiMoZo ..................................... 20 – 21

Digital Control System .............................................................. 22 – 23

Automatic cable drum ...........................................................................24

Dual hose .........................................................................................................25

OverviewThe product range of Schwalm

Robotic GmbH ............................................................................... 26 – 29

Addresses, imprint ...................................................................................30

Technical datasheet (annex) .............................................................31

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From the beginning, it was our objective to develop sewer rehab robots that could be used as many ways as possible. Simple handling and the highest possible robustness in extreme conditions were intended to provide for maximum practical suitability. The rest is tradition, craftsmanship, and passion for detail.

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Tradition We systematically extended the fields of application for robotics over the course of years and decades. The requirements within the sewer could hardly be higher. Confinement opposes freedom. However, don‘t difficulties form the best basis for ideas to overcome them?

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Modernism We do not rest. State-of-the-art production standards have long beenimplemented. Sewer rehab robots of the Schwalm brand are produced with the utmost diligence in small-scale series. Component by component. This is what our company stands for.

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See Camera-supported inspection, actual conditions, do-cumentation, quality assurance, work preparation, control during work. Our robots deliver them: razor-sharp images.

Acting For example: feather edging projecting nozzles, processing short liner material, removing penetrated roots and incrustations, removing concrete, removing projecting metal parts. And do not forget to clean up afterwards.

Moving From A to B. Maneuvering lateral connection packers to the repair location in order to set short liners and hat seals. Delivery, installation, later collection. In pipe formats between DN 130 and DN 600.

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The cameras Extended visual nerve instead of simple tunnel vision. High-resolution, fast lens, robust.

The tools Matching the action: A whole range of high-qua-lity tools is available. Powered by high-torque air motors.

Wheels and axle extenders Adapt the chassis of the robots from pipe format to pipe format.

Digital control, automatic cable drum, dual hoseNo action without nervous system. The digital control allows you to control everything. Additionally, the umbilical cords of our sewer rehab robots to the outside: the auto-matic cable drum for power, control and video signals, and the dual hose for compressed air and water.

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Decide what's going to be on the tube by finding out what's in it With the agile Talpa FSR 1330, you are spectator, director, and craftsman all in one person. On all public service and private channels from 130 to 300 millimeters. Of course, you receive the entire program: cleaning, rehabilitation, inspection.

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Application Sectors● Trenchless partial rehab of sewer lines● Primary line rehab with short liner segments*,

Accessible I.D. range: DN 130 – DN 300● Rehab of lateral connections with hat seals*,

Accessible I.D. range: DN 90 – DN 250● Localized TV inspection of main lines and laterals for

internal QA

* Using Schwalm lateral connection packers

Degrees of Freedom of the Talpa FSR 1330● Robot carriage: drives forwards/backwards● Access arm: swivels up/down● Access arm: swivels clockwise/counterclockwise● Tooling mount: swivels about transverse axis up/down● Camera: 270-degrees camera swiveling in lateral axis

(+/- 135°)

Robot Functions● Milling of concrete, ceramics, organic substances, plastics● Cutting of protrusions and foreign materials● Cleaning with specialized brushes, high-pressure jetters● Maneuvers and positions lateral connection packers● Clamping, transporting and releasing of compression

plugs

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Our strong argument against any sewer issues Fully equipped, the Talpa FSR 2060 weighs nearly 100 kilograms. This provides for stability. And this is to your advantage when heavy-duty work must be performed in a remotely controlled manner. For ex-ample, removing concrete.

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Application Sectors● Trenchless partial rehab of sewer lines● Primary line rehab with short liner segments*,

Accessible I.D. range: DN 200 – DN 600● Rehab of lateral connections with hat seals*,

Accessible I.D. range: DN 90 – DN 250● Localized TV inspection of main lines and laterals

for internal QA

* Using Schwalm lateral connection packers

Degrees of Freedom of the Talpa FSR 2060● Robot carriage: drives forwards/backwards● Access arm: swivels up/down● Access arm: swivels clockwise/counterclockwise● Tooling mount: swivels about transverse axis up/down● Camera: 270-degrees camera swiveling in lateral axis

(+/- 135°)

Robot Functions● Milling of concrete, ceramics, organic substances, plastics● Cutting of protrusions and foreign materials● Chiseling concrete debris● Cleaning with specialized brushes, high-pressure jetters● Maneuvers and positions lateral connection packers● Clamping, transporting and releasing of compression

plugs

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Piranha - Special Ball-Shaped Milling Machine*● Drive: air motors, see pages 16 and 17● Available in two sizes● Razor-sharp cutting blades made of industrial diamond● Application: processing mineral and organic substances, plastic materials,

and liner material, fine corrections

Piranha - Special Cone-Shaped Milling Machine*● Drive: air motors, see pages 16 and 17● Available in two sizes● Razor-sharp cutting blades made of industrial diamond● Application: processing mineral and organic substances, plastic materials, and liner material,

fine corrections

* Piranha and mushroom-head milling machine are a joint development of Schwalm Robotic and Schneider Diamantwerkzeuge. These tools were optimized specifically for the application of the sewer rehab robots Talpa FSR 1330 and Talpa FSR 2060. The products are sold exclusively by Schneider Diamantwerkzeuge by direct selling. For contact details see page 30.

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Mushroom-Head Milling Machine*● Drive: air motors, see pages 16 and 17● Available in two sizes● Solid cutting blocks made of industrial diamond● Application: removing mineral and organic substances, strong abrasive milling effect

* Mushroom-head milling machine see note to the left

Angle Grinder● compressed air angle grinder (transverse axial, air motor integrated)● Cutting blade made of industrial diamond● Variant: longitudinal axial arrangement of the cutting disk, direct installation at the separate

air motors, see pages 16 and 17● Application: e.g. removing projecting metal obstructions

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Chisel Compression Plug Tool● Compressed air chisel (air motor integrated)● Only for sewer rehab robot Talpa FSR 2060● Different chisel tips available● Application: removing concrete and tenacious incrustations

Compression Plug Tool● Compressed air-powered wrench (air motor integrated)● Application: Clamping, releasing, transporting compression plugs● For compression plugs according to the Schwalm system● Compression plugs available in the sizes DN 100, 125, 150, 200

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Jet Nozzle● High-pressure jet nozzle with pressure hose (extendable)● Cylindrical block for attachment to the tool support● Different nozzles available● To be connected to commercially available high-pressure jet aggregates

Brushes● Technical brushes with robust wire bristles● Variants: pan shape and plate shape● Correspond to the commercially available technical brushes

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Air Motors● High-torque tool drives● 4 air motors available: 1320-P, 1530-P, 2025-P, 2560-P● 1320-P and 1530-P recommended for Talpa FSR 1330● 2025-P and 2560-P recommended for Talpa FSR 2060● Air motor 2560-P with planetary gear ● All four air motors can be used on both sewer rehab

robots in principle

● 1320-P for pipe widths DN 130 – DN 200● 1530-P for pipe widths DN 150 – DN 300● 2025-P for pipe widths DN 200 – DN 250● 2560-P for pipe widths DN 250 – DN 600● For use in extreme conditions in the sewer● With check valve against penetrating water

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Air Motor Extensions● Available in the sizes 10 cm, 15 cm, 20 cm● Only for air motor 2560-P● Increases the range of attached tools, e.g. when

working in connecting pipes

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The conical wheel shape optimizes the traction of the robot carriage in the sewer. Furthermore axle extenders and spacer disks are made of solid brass. This increases the robot‘s weight, which is advantageous for its stability. Thus, the Talpa FSR 2060 weighs 90 kilograms and more when fully equipped. The stability is an important property in order to perform milling work or remove concrete in a stable manner.

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Talpa FSR 1330 – Wheels and Axle Extenders● Carbide-surfaced wheels, conical

with solder-bonded carbide texturing● Carbide wheels, 150 mm diameter,

with increased ground clearance● Solid-rubber surfaced wheels with

stud treading● DN 200 extender – widens wheel base,

for DN 200 and up● DN 250 extender – widens wheel base,

for DN 250 and up● DN 300 extender – widens wheel base,

for DN 300

Talpa FSR 2060 – Wheels and Axle Extenders ● Solid-rubber surfaced wheels with

high-grip treading● Carbide-surfaced wheels, conical with

solder-bonded carbide texturing● Jumbo wheel, with solid rubber tires● Disc sets available in widths of 25 mm /

30 mm / 50 mm● For line diameters DN 250, DN 300,

DN 350 – DN 400, DN 500 – DN 600

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The MiNa Camera: Robust Sewer Camera, Compact Version● Image sensor: 1/3-inch Sony Super HAD CCD II● Resolution: 600 TV lines, PAL or NTSC● Minimum illumination: 2.0 Lux (daylight mode, real-time color mode)● Swivel feature: +/- 135-degrees (backward view), wear-resistant friction clutch● Watertight: pressure monitoring to 0.2 bar (7 psi) with indicator light● Quick mount: assembly to the robot with a few steps

The MiMoZo Camera: Robust High-Performance Sewer Camera with Zoom● Image sensor: 1/4-inch CCD● Resolution: 520 TV lines, PAL or NTSC available● Minimum illumination: 2.5 Lux (daylight mode, real-time color mode)● Zoom lens: 10x optical, Focus: automatic and manual● Electronic shutter: automatic and manual (8 steps)● Swivel feature: +/- 135-degrees (backward view), wear-resistant friction clutch● Watertight: pressure monitoring to 0.2 bar (7 psi) with indicator light● Quick mount: assembly to the robot with a few steps

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Bright and contrast-rich images are an essential condition for a successful interventi-on in the canalization. Regardless of whether during TV inspection or the progressing work of the robot: trenchless sewer rehabilitation requires the best visibility.

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Digital Control System from Schwalm● Controls robot functions● Power supply: 110 V or 230 V● NTSC and PAL systems● Control unit with serial interface: alphanumeric display of date,

time and robot position (ft or m)● Operating panel with two joysticks, options: keyboard, flat screen● Available as 19-inch stationary rack module or portable module in

aluminium carrying case with integrated screen

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Digital Control System in action. View over the shoulder of the operator. Well-developed visual thinking is absolutely required. The joystick supports the intuitive understanding for the actions of the sewer rehab robot far away in the sewer.

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Automatic Cable Drum● Electrically powered cable feed with self-levelling winding● Cable length: 140 m, operates from 110 V or 230 V power● Output and retrieval: automatic or manual● Winding tension and speed: closed or open-loop control● Cable length reading accurate to nearest 1 cm● With digital display reset function for positioning to defined zero points

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Dual Hose ● Seamless hose-in-hose system● For compressed air and water supply to robot● 100 m in length, extension segments available for additional length● With hose reel for feed and retrieval

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MiNa MiMoZo, Zoom

Digital Control System Automatic Cable Drum Dual Hose

Air motor extensions Air motor 1320-P Air motor 2025-P Air motor 1530-P Air motor 2560-P

Axle extenders 1330 (left) and 2060 (right) Solid carbide wheelsJumbo wheels Rubber-surfaced wheels

Angle grinder Chisel

Jet nozzle, pressure hose Technical brushes

Piranha milling heads (ball-shaped and conical)Mushroom milling heads

Sewer rehab robot Talpa FSR 2060, accessible I.D. range: DN 200 – DN 600

Sewer rehab robot Talpa FSR 1330, accessible I.D. range: DN 130 – DN 300

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Box structure● Customized according to the customer‘s request● Complete order: truck plus box● Vehicle provision by the customer

Vehicle variants, exemplary configurations● 12-ton trucks with operator room and workshop● 18-ton trucks with operator room, workshop,

and WC● Van with operator room and workshop

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Operator room● Robot control, TV inspection● Communication, internet access● Office and meeting

Workshop● Complete ergonomic equipment● Spacious work surfaces● Shelves and stowage space● Auxiliary aggregates: power, water

Comfort and hygiene● Order and cleanliness● Washing facility, WC● On-board kitchen, lounge● Air conditioning system and heating

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Rubber hat, size 5 Cropped brim Only for LCP 100 and LCP 125 Lateral lines DN 90 – DN 125

Rubber hat, size 4 Cropped brim Only for LCP 150 Lateral lines DN 90 – DN 150

Rubber hat, size 1 Lateral lines DN 90 – DN 125

Rubber hat, size 2, short Short rubber chamber Lateral lines DN 125 – DN 160

Rubber hat, size 2, tall Tall rubber chamber Lateral lines DN 125 – DN 160

Rubber hat, size 3 Lateral lines DN 160 – DN 250

Lateral Connection Packer LCP 100 Main line diameter DN 100





Lateral Connection Packer LCP 200 FT Main line diameter DN 200

Lateral Connection Packer LCP 250 – 300 FT Main line diameter range DN 250 – DN 300





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Straight Bladder / Pipe CushionType 7/15 = DN 70 – DN 150Type 10/20 = DN 100 – DN 200

● Available in different dimensions● Straight bladder / pipe cushion pan

Compression Plug System by Schwalm

● Sewer plug DN 100● Sewer plug DN 125● Sewer plug DN 150● Sewer plug DN 200● Sewer plug tool / air powered wrench

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Schneider Spezial-Diamantwerkzeuge Gottlieb-Daimler-Straße 18 76703 Kraichtal-Münzesheim

Telefon +49 7250-922 110 Telefax +49 7250-922 113

E-Mail info@schneider-diamantwerkzeuge.dewww.schneider-diamantwerkzeuge.de

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Available brochures:

● Schwalm Robotic GmbH Company brochure

● Schwalm Kanalsanierung / Willi Schwalm, Inh. Martin Schwalm e.K. Company brochure

● Sewer rehab vehicles Short version, 4 pages Long version, 16 pages

● Sewer rehab robot Talpa FSR 1330 Short version, 4 pages

● Sewer rehab robot Talpa FSR 2060 Short version, 4 pages

● The sewer rehab robots Talpa FSR 1330 and Talpa FSR 2060 System modules and accessories, long version, 32 pages

● Lateral connection packer Short version, 4 pages Long version, 12 pages

● Compression plug Compression plug system according to Schwalm, 4 pages

● Consumable material For the use of lateral connection packers, 4 pages

All brochures also available as download at: www.schwalm-robotic.de and www.schwalm-kanalsanierung.de

Imprint:© Schwalm Robotic GmbH, Bad Hersfeld, 01.2013

Design, technical data, and functions subject to changes. Photos may deviate from the current product status.

Printed to FSC-certified paper for sustainable forestry.

Schwalm Robotic GmbHIndustriestraße 1636251 Bad Hersfeld-Asbach

Phone +49 6621 79578-0Fax +49 6621 79578-11

Email [email protected]

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Sewer rehab robots Talpa FSR 1330 and Talpa FSR 2060

Degrees of freedom Drive Camera options Dimensions Weight Supply

Talpa FSR 1330

Carriage: forwards/backwards

Access arm: lift/lower

Access arm: rotate longitudinally axial

Tool support: rotate transversally axial

Camera: swivel transversally axial

Carriage: electric motor

Access arm: hydraulics 60 bar

Tools: air motors 6 bar

MiNa

MiMoZo (zoom)

Width 10 cm

Height 11 cm

Length 100 cm

without weights

35 kg in basic

configuration

Power: 220 – 230 Volts

Air motors (tool drive): compressor 6bar

Water: cleaning camera lens

Water (high-pressure): for sewer cleaning

Talpa FSR 2060

Width 15 cm

Height 16 cm

101.5 cm

with weights

50 – 95 kg

Schwalm sewer camera systems MiNa and MiMoZo

TV systems Sensor Resolution TV lines Light sensitivity* Zoom lens Tightness Voltage

MiNaNTSC

PAL

1/3 inch CCD NTSC: 811 (H) x 508 (V)

PAL: 795 (H) x 596 (V)

> 600 0.02 Lux - passive pressure monitoring

at 0.2 bar

Control LED

12 V DC

MiMoZoNTSC

PAL

1/4 inch CCD NTSC: 811 (H) x 508 (V) 525 0.07 Lux 10x optic, automatic or manual

(optionally)PAL: 795 (H) x 596 (V) 625

Digital control

Control panel functions Technical data Supply Optionally available as Components

Robot carriage: forwards/backwards

Access arm: lift/lower, rotate left/right

Tool support: rotate transversely to the robot arm

Camera: up/down,

Shutter, zoom, illumination, lens flushing

Input voltage: 110 V, 230 V

TV system: NTSC, PAL

PC connection: serial/RS-232

Weight: approx. 20 kg

Dimensions H x W x D: approx. 40 x 53 x 36 cm

110 V, 230 V Box control in compact aluminum case

Console for stationary installation (19 inch rack)

Control insert

Control panel with 2 multi-function joysticks

Flat screen

Keyboard (QWERTZ/QWERTY)

Transport box made of aluminum

Air motors

DN min/max Talpa FSR Technical data (at 6 bar operating pressure) Drive shaft extenders Particularities

1320-P 130 – 200 1330 820 Watts, 18,000 rpm, 1,050 L/min, 0.9 Nm load, 1.8 Nm stalling torque none

1530-P 150 – 300 1330, 2060 820 Watts, 18,000 rpm, 1,050 L/min, 0.9 Nm load, 1.8 Nm stalling torque none

2025-P 200 – 250 2060 1,200 Watts, 10,800 rpm, 1,470 L/min, 2.3 Nm load, 4.6 Nm stalling torque none Check valve

2560-P 250 - 600 2060 820 Watts, 3,900 rpm, 1,050 L/min, 4.0 Nm load, 8.0 Nm stalling torque 3 extensions available: 10, 15, and 20 cm Check valve, with planetary gear

Automatic cable drum

Power supply Cable length Winding and unwinding Meter counter Force , speed

110 V, 230 V 140 m automatic, manual

Forced winding

accurate to the centimeter

Memory function (reset): defined zero point

automatic operation

can be controlled manually

* Comment on the light sensitivity: The Lux values we specified refer to the color rendering in daytime mode. Sewer cameras are operated in daytime mode and not in nighttime mode! Only in daytime mode the cameras deliver useful moving images in a sufficiently good color quality. That is, images without noise and artifacts. The fast lens LEDs of our cameras generate the ambient light required for the aforementioned. Lower Lux values (i.e. higher sensitivity in thousandths and tenths) are be represented technically, but do not provide any further benefit.

Schwalm Robotic GmbH, Bad Hersfeld, Germany, www.schwalm-robotic.de

Schwalm Kanalsanierung, Bad Hersfeld, Germany, www.schwalm-kanalsanierung.de

Main page of Schwalm Robotic and Schwalm Kanalsanierung: www.schwalm-kanal.de 12.2

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