takaya hardware

8/17/2019 takaya hardware

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Fixtureless Tester

APT 9400CE/CJ

Operator s guide

TAKAYA CORPORATION


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1

Preface

Takaya Fixtureless tester APT-9400 is the in-circuit tester (MDA) with four indendently moving

probes that does not require any pin board jig (Bed-of-nails). It is designed as the high performance

tester with various useful functions so that it can be used for testing production board from a small

to medium lot, a wide range of sizes, prototype and SMD board tests. It can also be used for

repairing.

This operator s guide, which is separated into two parts (Hardware section, Software section),

contains all information needed for an optimal use of your tester. Please read this operator s guide

before using your tester. Then keep this operator s guide handy for answers to any questions youmay have.

If you have any questions or thoughts you would like to share with us ! we would like to hear from

you.

(NOTE)

The design of the tester and software are under constant review and while every effort is made to

keep this operator s guide up to date, the rights is reserved to change specifications and equipment

at any time without prior notice.

And this operator s guide assumes that you have a standard knowledge about your computer and

the Windows NT operating system. If you have questions, please consult your computer and

Windows NT reference documentation.

Copyright 1999, 2001 TAKAYA CORP. All rights reserved. No portion of the contents of this

publication may be reproduced or transmitted in any form or by any means without the expresswritten permission of TAKAYA CORP.

Microsoft Windows and Windows NT" is the trademark of Microsoft Corporation.


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Safe Symbols & Labels

Pay special attention to the symbols described in this operator s guide.

Symbol Explanation

Calls attention to a procedure, practice, or condition that could possibly cause

serious accident or death.

Calls attention to a procedure, practice, or condition that could possibly cause

bodily injury or damage to the tester.

Calls attention to a procedure, practice, or condition that could possibly

damage to the tester.

Calls attention to general instruction.

Failing to follow this could loss of data stored on disks, cause possibly misjudge

the unit under test, or damage to the tester.

Calls attention to especially key operation. It navigates you to operate the

process.

Calls attention to #One-point advice$ which should be useful when you are at a

loss to operate the tester.

Also, the tester is labeled with some important messages that invite your utmost attention.

Hand hazard

This label calls attension to possible crushing/punching

hands or fingers. Please never put any part of your body

nearby the moving parts/area to avoid the serious

accident.

Electrical shock hazard

This label calls attension to the possibility of electric shock.

Please never open the panel to avoid the serious accident.

This label calls attension to the possibility of accident or

trouble. Please never open, disassemble or modify this

part to avoid the serious problem.

(IMPORTANT)

1) Do not peel these seals off.

2) Do not write any contents on these seals.

3) Do not shift these seals to another location.

3) Do not remodel these seals.


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Precautions

All instructions below are very important !

Do not attempt to install and/or use the tester unless you could understand any of

them.

(1) Like any other delicate electronic device, the tester should be put in a suitable location. This

location should be dry and kept away from direct sunlight or water. Otherwise it may possibly

cause an electric shock or other bodily accident.

(2) Place the tester on a flat, sturdy floor or position where can enough sustain the weight of the

tester. Otherwise it may possibly cause such serious accident like a falling floor. After placed

the tester, fix it tightly with adjuster feet.

(3) Never modify or repair any part of the tester by yourself. Otherwise it may possibly cause an

electric shock or other bodily accident.

(4) For safety reason, it is recommended that only one person operate the tester. If not, the tester

may cause an unthought of action and a serious accident as the result.

(5) Never attempt to put a part of your body in the working area of the tester. Otherwise it may

possibly cause a serious accident.

(6) When the tester is operated, always close the Safety cover. Failure to observe this warning

may result in a serious bodily accident.

(7) Once some smoke or bad smell came from the tester, it may possibly cause a burning or

electric shock and is very dangerous. In such cases happened, switch the power off and stop

operating the tester on the spot, then consult to our local distributor for the solution. Do not use

the tester until safe operation can be verified by service-trained personnel.

(8) Once some liquid or foreign material was put in the tester, it may possibly cause a burning or

electric shock and is very dangerous. In such cases happened, unplug the tester and stop

operating the tester on the spot, then consult to our local distributor for the solution. Do not use

the tester until safe operation can be verified by service-trained personnel.

(9) Once you felt something strange during the operation (i.e. noise, smell, malfunction, etc.),

switch the power off, unplug the tester and stop operating the tester on the spot, then consult

to our local distributor for the solution. Do not use the tester until safe operation can be verified

by service-trained personnel.


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(10) Make sure that the tester must use power source shown on the rated label. Otherwise it may

possibly cause a burning or electric shock.

(11) The tester power must be OFF before plugging in/out.

(12) The tester power must be OFF and unplugged before relocating the tester.

(13) The tester power must be OFF and unplugged when the tester is serviced for maintenance or

cleaning. Needless to say, these services must be made by service trained personnel only

who are familiar with electronic circuitry and understand the hazard involved.

(14) The tester power must be OFF and unplugged when either the peripheral devices or internal

PC boards (i.e. Measuring card, Scanner card) are connected or removed

(15) Make sure that the tester is earthen using a thick wire (0.75mm or more).The GND terminal

should not be grounded to such location (Ex. a conveyor rail) where may be not grounded

properly. Otherwise it may cause serious electric shock and is very dangerous.

(16) Unplug unless the tester would be powered for a long period of time.

(17) Do not store disks near motors, telephones or other magnetic sources. If the data is critical,

always make sufficient backup copies under your responsibility.

Also, the manufacturer has no responsibility for disappearance of test data resulting from

interruption of electric service or other accident.

(18) The manufacturer has no responsibility for such defect resulting from misuse or unauthorized

modification by user, as well as operation outside of the environmental specifications for the

tester.


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a

b c d e f

g h i j k

l m n o p

q r s t


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Size and Weight

3 8 0

Front conveyor rail

1 2 3 0

1 6 5

1 9 5

8 7 0

Fig. 1 Top view

9 5 0

1 8 1 5

3 3 0

5 3 5 675 1325

F L

9 0 0

Conveyor level

2000

Fig. 2 Front view

Dimension: W 2,000mm ! D 1,230mm ! H 1,815mm (including Signal towe)

(Excluding the Monitor/Keyboard arm)

Weight: Approx. 1,100 Kgs


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Name of Components

Safety cover

Emergency stop SW

Power ON/OFF SW

Power ON lamp

Operation panel

Reset SW

Tester terminal

Signal tower

Operation panel(Conveyor/Supporter)

Emergency stop SW

Safety cover

Fig. 3

Supporter SW

Conveyor run SW

Reset SW

TRAY OUT SW

TRAY IN SW

AUTO RUN SW

AUTO STOP SW

Tray operation & AutoRum/Stop Operation oanel (Conveyor/Supporter)

Fig. 4

Rear panel

Earth terminal

Rear panel

regulatorAir filter

Air IN

Relief valve

AC IN

Safetycover SW

Safetycover SW

Safetycover SW

Fig. 5


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Safe System

This section contains the important information to use the tester safely. Please read

this section carefully prior to your operation. If you mis-operate the tester, it may

cause serious accident.

Various safety functions are built in the tester to avoid any serious accident. Never

modify or makeover those safety function by yourself. If you done, we get off any

responsibility of the accident.

The APT-9400 is equipped with safety system to suspend their moving mechanism on the spot for

an accidental trouble. Once Emergency Stop SW and/or Safety Cover SW operated, it suspends

every mechanical movement.

Fig. 6 Safe system

Emergency stop SWPressing the Emergency Stop SW, the power supply to the moving mechanism is forcibly cut and

the tester stops every operation on the spot. During this stop, it shows #Device is now suspended by

emergency stop!$ error on the display.

To release the Emergency Stop, turn the Emergency Stop SW clockwise until it sounds click, then

depress the Reset SW. (No cancellation of the emergency stop is possible while the safe cover is

open)

Be sure to release the Emergency stop SW while the safe cover is closed. Otherwise

it cannot be released.

Emergency stop SW

Signal tower

Safety cover

Emergency stop SW

Power ON/OFF SW

Power ON lamp

Safety cover

Reset SW


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Safety cover

The tester is designed not to operate while the safety cover is open. Once the safety cover opened

during the operation, the power supply to the moving mechanism is forcibly cut and the tester stops

every operation on the moment. During this stop, a message #Cover is open!$ appears on the

display.

After the tester was suspended by opening the safe cover, close the safe cover again, then depress

the Reset SW.

Reset SW

The Reset SW enables to release the supension of the tester caused by inputting the Emergency

stop SW and/or opening the safe cover. After the suspension was released, all probes moves back

to the home position.

Be sure to press the Reset SW after the safe cover was closed and the Emergency

stop SW was released.

Disposal of emergency

In case of the emergency, depress the Emergency Stop SW to stop the operation immediately. (In

addition, power off the tester if you judged it necessary.)

To release the Emergency Stop, first remove all cause which suspended the tester, next turn the

Emergency Stop SW clockwise until it sounds click, then depress the Reset SW.

When the tester was powered off, next turn the Emergency Stop SW clockwise until it sounds click,

then power on the tester again.

If you judges the tester could not run in succession, power off the tester, and unplug

the AC cable as soon as possible. Then contact your local distributor.


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Rail height FL=900mm (-15mm / +65mm)

Positioning PCBs Stoppers

Reform PCB warp By automatic side clamp mechanism

Belt Synthetic rubber belt

Signal tower 3 colors lamp (red/green/yellow) with buzzer

LED (red/blue) light source for the camera systemMain function

Printer (40 column red/black dot impact type, fail ticket width: 114.3mm / 4.5$)

Power su l AC 200 220 240V / 50/60Hz / 2.5KVA

Operation sound Maximum 66 dB

Air supply 0.5~0.7 Mpa, dry and clean air, 11L/min (at usual operation)

Environmental requirementsTemperature: 15 ~ 30 degree centigrade

Humidity: 35 ~ 70% / Altitude: lower than 1,000m

Preservation/Transportation Temperature !25 ~ 55 degree centigrade / Humidity 20 ~ 80% (no condensation)

Dimension / weight 2,000mm(W) ´ 1,230mm(D) ´ 1,830mm(H) / 1,100Kgs (without any option system)

System Requirements

Computer type PC/AT compatible PC (IBM clone), Tower type

CPU Pentium III 500MHz or higher

Memory 128MB or more (256MB recommended)

VRAM 4MB or more (16MB recommended)

FDD 3.5 inch (2HD) drive

CD-ROM 1 drive for System software install (CD-RW system recommended)

HDD 4GB or more (Free space needs approx. 30MB for system installation)

Operating system Microsoft WindowsÒ NT 4.0 (SP6)

Expansion slots 2 PCI slots or more

Monitor 17$ CRT XGA (1024 x 768 or higher resolution) High (65,535) colors or more

Keyboard Full type

Mouse PS/2 type

Centronics compatible port (for printer, LPT port)

RS-232C serial port (COM port)

Keyboard port (PS/2)Interface

Mouse port (PS/2)

More than 170 mm (W) ´ 300 mm (D) ´ 280 mm (H)Dimension (Computer)

Less than 220mm (W) ´ 500mm (D) ´ 500mm mm (H)

D300 D500

H 5 0 0

W220W170

H 2 8 0

Fig. 7 Computer Dimension (Minimum/Maximum)


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Installation

This section contains information to aid in your installing the APT-9400.

When the tester is relocated, be sure to deal it with two persons or more. Also, pay your

attention not to squeeze a part of your body into the casters and the level pads.

Never fail to check that the AC power cable is unplugged and the tester is powered off

before you start installing the tester.

Be sure to select a flat and hard floor where can sustain the weight of this tester.

Otherwise it may cause such serious accident like a falling floor.

How to Install

1. Unpack your tester, and bring up four level pads to ground the casters.

2. Move the tester to a suitable location where is flat and sturdy, then place it with the level pads.

Use the hand-lift whenever the casters are useless to move the tester.

3. Unscrew all hexagon socket head cap screws at position (1) ~ (3) in Fig.5 that fix the moving

mechanisms not to make them interfere each other during the transportation.

4. Cut a vinyl band which is installed at position (4) in Fig.5 by using a diagonal clipper, etc.

AA

SA940-35249W0Fitting for X-armFixing point for X-arm( 1 )

Fitting for Y-armSA940-45969W0 Viewed from arrow-A

Fixing point for Y-arm ( 3 )

Here is tied with a vinylband.

Fixing point for Z-arm( 4 )

Here is tied with avinyl band.

Fitting for Y-armSA940-45969W0

Fixing point for Y-arm( 3 )

Fixing point for Z-arm( 4 )

M5X45

Hexagon scoket head

Fitting for supportc.screw( 2 )

Fig. 8 Top View

In cutting the vinyl band, care should be taken that the other wires are not cut,

stretched or loaded.


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5. Set FL (=the height from the floor to the conveyor rail) for #900mm$ by four adjuster bolts as

per Fig.9.

Machine base

F L

:

9 0 0

Adjuster bolt

Level pad

Conveyor rail

Water Level

Fig. 9 Side View

2

3

Water Level

Water Level

4 Water Level

1 Water Level

Fig. 10 Top View

6. Put a water level on the position (1), (2) in Fig.10, and fine-tune the adjuster bolts while

checking the water levels if the tester is placed horizontally with accuracy of 0.2 mm / 1,000

mm or less. (Refer to Fig.11 ,12)7. Put a water level on the position (3), (4) in Fig.10, and fine-tune the adjuster bolts while

checking the water levels if the tester is placed horizontally with accuracy of 0.2 mm / 1,000

mm or less. (Refer to Fig.11 ,12)

8. Put a water level on the position (1) ! (4) in Fig.10, and check the water levels if the tester is

placed horizontally with accuracy of 0.2 mm / 1,000 mm or less. If 0.2 mm / 1,000 mm or less

was not achieved, repeat the above procedure.

9. Make sure again if the FL is 900 mm. If not 900 mm, repeat the above procedure.

10. All that you need to do for the installation finished. Next, setup your PC peripheral devices.


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How to increase FL

Insert an iron rod (f10) in the adjuster bolt, and turn it clockwise while fastening the nut by hand.

Rod (accessory)

Increase

Nut

Adjuster bolt

Increase

Level pad

Fig. 11 Increase FL

How to decrease FL

Insert an iron rod (f10) in the adjuster bolt, and turn it counterclockwise while fastening the nut by

hand.

Decrease

Decrease

Fig. 12 Decrease FL

It may be necessary to adjust this adjuster bolt more than once.


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Installing Signal tower

This section contains information to aid in the installing a signal tower.

WARNING Never fail to check that the AC power cable is unplugged and the tester is powered off before

you start installing the tester.

How to Install Signal tower

1. Remove the rear panel.

2. Install the signal tower on the cover and fasten it with the hexagon nut.

3. Connect the relay cable and wire the cable not to touch any moving part.

4. Install the rear panel.

5. Fix the hexagon nut tightly by using the spanner or screw wrench.

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srotcennoC

tunnogaxeH

tunnogaxeH

lenaPraeR

rewotlangiS

924-SHAYAKATelbacyalerrewotlangiS

Fig. 1 Signal tower


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Installing PC peripherals

This section contains information to aid in your installing the PC peripherals.

Never fail to check that the AC power cable is unplugged and the tester is powered off

before you start installing the tester.

How to Install PC peripherals

1. Put the CRT on the monitor plate. (Refer to Fig.14, 15)

Keyboard

Mouse

Monitor Plate

PC rack

Fig. 2 Overview

Monitor plate

Monitor

Fig. 15 Monitor set


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Mouse

Keyboard

Keyboard base

Keyboard attachement

Fig. 3 Keyboard & Mouse

2. Install both the keyboard and the mouse. (Refer to Fig.16)

3. Install the personal computer in the PC rack. (Refer to Fig. 17)

CoverPersonal Computer

Fig. 4 PC installation

4. Fix the personal computer with the standard fittings as per Fig.18.

D500D300

H 2 8 0

W170W220

H 5 0 0

Fig. 5 PC dimension (Minimum and Maximum size)


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Earthing / Air supply

This section contains information to aid in the connection of GND, the air piping and the powercable.

WARNING

Never fail to check that the AC power cable is unplugged and the tester is powered off before

you start installing the tester.

Air inlet

GND terminalPower cable

Relief valve Air filter / Regulator

Fig. 7 Rear panel

1. It is always necessary to earth the GND terminal on the rear tester using a thick wire (0.75mm

or more), with the except that the tester is properly grounded through the power cable in which

the earth lead is included as standard.

WARNINGThe GND terminal should not be grounded to such location (ex. your conveyor)where may be not grounded properly.Otherwise it may cause serious electric shock and is very dangerous.

2. Plug in the standard air hose to # Air inlet$ on the rear tester, and plug in another side of the air

hose to your air source. (Refer to Fig.20)

3. Then check the air pressure gauge to see if the air pressure is 0.5 MPa while supplying the air

to the tester. If it was out of rating value, verify if the air pressure from the air source is 0.5 MPa

-0.51 MPa. (Refer to Fig.21)

In case that the correct air pressure could be verified, pull up the adjustable knob of the air


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filter regulator to readjust the air pressure to be 0.5 MPa. After adjusted, presses down the

adjustable knob to the original position.

Fig. 21 Air configuration

4. On the tag plate on the rear tester, Power requirement, Maximum current consumption and

Maximum voltage consumption are listed.

WARNING

Be sure to use clean dry air which excludes oil, foreign body and moisture.Otherwise the pneumatic actuators may be damaged.

5. Be sure that your local power source complies with our power specification before you plug inthe power cable.

WARNING

Never supply wrong power voltage to the tester. Otherwise it may cause seriouselectric shock or fire and is very dangerous.

Pressure meter

Adjustable kncb

Air filter/Regulator

" # $ %

8

10

&

'( )*+,

%

1

0.4 0.6

2

6

4

0.2 0.8


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Operation panel

Arrow switches. (Probe moves in direction of arrow)

Used for inputting and correcting X/Y coordinates.

PROBE DOWN Set probes in the #down$ position. Once the SW is pressed, the probe

remains down until any other key is pressed.

FAST Increase the moving speed of probes.

SLOW Decrease the moving speed of probes.

STEP Decrease the moving speed of probes to 2.5um/step movement.

PROBE 1-4 Verify and/or correct X, Y coordinates at Ste data review menu.

ENTER Enter XY coordinates.

PRINT Output fail report to the printer.

TEST START Move probes or start test run.

TEST STOP Stop test run.

RETEST Retest fail steps only (with printout).

F1 Restart the test run that was broken off.

F2 Retest fail steps only step by step (without printout).

F3 Output #all test results$ on the printer.

F4 Change the conveyor rail width.

F5 Move the conveyor rail to home position.


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Conveyor operation

TRAYOUT

TRAY AUTO AUTO

RUN STOPIN

Side Desk Switches

RESET

SWITCH

CONVEYOR RUN

SUPPORTER

Conveyor Switches

Fig. 22

TRAY OUT Used for pull out the tray from the test position to the side desk.

TRAY IN Used for put in the tray from the side desk to the test position.

AUTO RUN Used for starting the test (including conveyor movements).

AUTO STOP Used for stopping the test (including conveyor movements).

RESET SWITCH Used for reset the emergency stop signal.

Left Used for pull out the PCB from the test position to the side desk.CONVEYOR RUN

Right Used for put in the PCB from the side desk to the test position.

Up Used for supporting the PCB.SUPPORTER

Down Used for releasing the PCB support.


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Maintenance

Replacing Probe-1, 4

When you need to replace the probe, be sure to perform as follows:

Particular care should be paid to the keen-edged head of the probe pin to be

replaced. Otherwise it may be an injury to your body.

There is somespace

space

Probe socket

There is some

Viewed from arrow-A

Probe holder

Probe pin

Probe socket

Probe holder

Probe pin

Probe lead wire

A

Hex. bolt (A)

Hex. bolt (B)

Fig. 23 Probe replacement 1 or 4Name Type

Probe (Standard) XX-00222 (Crown type)

Probe (Option) XX-00221 (Needle type)

Probe socket SA941-46616P0

1. Select [Tool]ð [Self Diagnosis] ð [Adjust Probe] ð [Probe 1] (or [Probe 4]) on the APT menu.

2. Press [TEST START] SW on the operation panel.

3. Open the Safe cover, after the Z-1 axis (or the Z-4 axis) moved in the front side.

4. Release or loose the Hex bolt (A) to detach the probe holder unit from the Z-1 block (or the Z-4

block) as per Fig.23.

5. Pull out the probe lead wire straight from the probe.

6. Loosen the Hex bolt (B), and pull out the probe as per Fig.23.

7. Put a new probe in the probe socket and put them together into the probe holder tightly as per

Fig.23.

8. Fasten the probe with the Hex bolt (B).9. Connect the probe lead wire to the probe.


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10. Install the probe holder unit on the Z-1 block (or the Z-4 block) and fasten it with the hexagon

socket head cap screw.

11. Close the safety cover, and depress [RESET] SW then select #Continue$ button on the screen.

12. Depress [TEST STOP] SW.

13. Set the Machine Reference Point at the Master mode again.

14. After replaced the probe-4 block, be sure to readjust the Camera offset at the Master mode.

(NOTE)

Please detach the probe holder whenever you would like to replace the probe. If not, it may possibly

break the probe holder itself.

The probe must be tightly inserted so as the flange is in contact with the probe holder.


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Replacing Probe-2, 3

When you need to replace the probe, be sure to perform as follows.

Particular care should be paid to the keen-edged head of the probe pin to bereplaced. Otherwise it may be an injury to your body.

Probe lead wire

Probe holder

Probe pin

Hex. bolt (A)

A Probe holder

Probe pin

Probe socket

Hex. bolt (B)

Probe socket

Viewed from arrow-A

There is some

space

spaceThere is some

Fig. 24 Probe replacement 2 or 3

Name Type

Probe (Crown type) XX-00222(Crown type)

Probe (Needle type) XX-00221(Needle type)

Probe socket SA941-46616P0

1. Select [Tool]ð [Self Diagnosis] ð [Adjust Probe] ð [Probe 2] (or [Probe 3]) on the APT menu.


3. Open the Safe cover, after the Z-2 axis (or the Z-3 axis) moved in the front side.

4. Release or loose two Hex bolts (A) to detach the probe holder unit from the Z-2 block (or Z-3

block) as per Fig. 24.

5. Pull out the probe lead wire straight from the probe.

6. Loosen the Hex bolt (B), and pull out the probe as per Fig. 24.

7. Put a new probe in the probe socket and put them together into the probe holder tightly as per

Fig. 24.

8. Fasten the probe with the Hex bolt (B).

9. Connect the probe lead wire to the probe.

10. Install the probe holder unit on the Z-2 block (or the Z-4 block) and fasten it with the hexagon


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socket head cap screw.




(NOTE)

Please detach the probe holder whenever you would like to replace the probe. If not, it may possibly

break the probe holder itself.

The probe must be tightly inserted so as the flange is in contact with the probe holder.


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Replacing Probe holder unit (Probe-1 or 4)

When you need to replace the whole probe holder unit, be sure to perform as follows.

There is somespace

space

Probe socket

There is some

Viewed from arrow-A

Probe holder

Hex. bolt

Probe pin

Probe socket

Probe holder

Probe pin

Probe lead wire

Hex. bolt

A

Fig. 25 Fig. 26

1. Select [Tool] ð [Self Diagnosis] ð [Adjust Probe] ð [Probe 1] on the APT menu. (Refer to

Fig-27)


3. Open the Safe cover, after the Z1 axis moved in the front side.

4. Unscrew a hex. bolt, and remove the existing probe holder unit from the Z1 axis. (Refer to

Fig-25)

5. Pull out the probe lead wire straight.

6. Install a probe pin in the probe socket of the new probe holder unit. (Refer to Fig-26)

7. Connect the probe lead wire to the probe pin.

8. Install the new probe holder unit on the Z1 axis and fix it with the hex. bolt.

9. Close the Safe cover and press [Reset] SW, then click on [Continue] button.

10. Click [Probe 4] button on the Adjust Probe menu.

11. (The Z1 axis goes back, and then the Z4 axis comes in the front side.)

12. Repeat the same process 3 to 9 above for the Z4 axis.

Fig.27 Adjust Probe menu- - -To be continued to the process 13 in the next page - - -


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Replacing Probe holder unit (Probe-2 or 3)

A Probe holder

Hex. bolt

Probe pin

Probe socket

Probe socket

Viewed from arrow-A

There is somespace

spaceThere is some

Probe lead wire

Probe holder

Probe pin

Hex. bolt

Fig. 28 Fig.29

13. Click [Probe 2] button on the Adjust probe menu.


15. Open the Safe cover.

16. Unscrew two hex. bolts, and remove the existing probe holder unit from the Z2 axis. (Refer to

Fig-28)


18. Install a probe pin in the probe socket of the new probe holder unit. (Refer to Fig-29)

19. Connect the probe lead wire to the probe pin.

20. Install the new probe holder unit on the Z2 axis and fix it with the hex. bolts.


22. Click [Probe 3] button on the Adjust probe menu.


24. Repeat the same process 15 to 20 above for the Z3 axis.


26. Select [Close] button on the Adjust Probe menu.27. Press [TEST STOP] SW on the operation panel.

28. Set the Machine Reference Point again. (Refer to Operation manual)

29. Then, next readjust the Camera offset according to the menu guidance.

30. Finish

Particular care should be paid to the keen-edged head of the probe pin to be

replaced. Otherwise it may be an injury to your body.


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Replacing Bottom probes

When you need to replace the probe (bottom probe), be sure to perform as follows.

Pay attention to handle the tip of the probe not to be injured somebody.

Probe pin

Socket

Bottom probe

Probe pin

Socket

Needle nose plier

Fig. 30 Bottom probe replacement

Name Type

Probe (Crown type) C-2SLL-HD

1. Pull the probe pin out from the socket, using a needle nose plier, so on.

2. Insert a new probe pin into the socket.

(NOTE)

The probe must be tightly inserted so as the flange is in contact with the probe socket. The probe

socket must be tightly inserted so as the flange is in contact with the bottom probe.


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Replacing Sensor probes (IC Open test system)

When you need to replace the sensor probe (IC Open test system), be sure to perform as follows.

X-direction

AA

blockblock

Sensor probe

Connector

Antenna driveAntenna drive

Sensor probe

Hex.bolt Hex.bolt

Connector

Fig. 31 Sensor probe replacement

Name Type

Sensor Probe CS9000-A23

Sensor Plate CS8000-S21

1. Open the safety cover.

2. Loosen the Hex bolt and detach the sensor probe from the antenna drive block as per Fig. 31..

3. Disconnect the connector.

4. Replace the sensor probe with new one.

5. Connect the connector and fix the Hex bolt tightly.

6. Set the Sensor Probe/Probe offset at IC Open menu in Option mode.

There issome space

Holder

Sensor Probe

X-direction

A border line between green sideand white side should be in parallelwith the X-direction.

Fig. 32 Remark point of sensor probe replacement


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Replacing Probe lead wire (Probe-1 or 4)

When you need to replace the probe lead wire, be sure to perform as follows.


Probe holder

Hex. bolt

Probe lead wire

Relay PCB

Screw

Fig. 33 Layout of the probe lead wire

Cable lock

Mark-tube Cable lockMark-tube

Mark-tube

Cable lock

Fig. 34 Connection diagram

Name Type

Probe lead wire TAKAYA HS-432


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1. Proceed #Tool$ ð$Self diagnosis$ ð$ Adjust probe$ on the system menu, then select either

Probe-1 or 4 and depress [TEST START] SW.

2. Open the safety cover.

3. Release the Hex bolt, and detach the probe holder. (Refer to Fig.33)


5. Unscrew the screw on the Probe Relay PCB, and remove the probe lead wire.

6. Install a new probe lead wire to the Probe Relay PCB.

7. Wire and fix the probe lead wire with the cable lock as per Fig. 34.

(NOTE) In this case, be sure that #Mark-tubes$ locates as per Fig. 34.


(NOTE) The probe must be tightly inserted so as the flange is in contact with the probe holder.

9. Install the probe holder on the Z-1 or 4 block and fasten it with the hexagon socket cap screw.




13. After replaced the probe-4 block, be sure to readjust the Camera offset at the Master mode.


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Replacing Probe lead wire (Probe-2 or 3)

When you need to replace the probe lead wire, be sure to perform as follows.


Mark-tube

Cable lock

Mark-tube

Cable lock

Hex. bolt

Probe lead wire

Probe holder

Relay PCB

Screw

Bead to 45 degrees

Terminal

Fig. 35 Replacing probe lead wire

Name Type

Probe lead wire TAKAYA HS-433

1. Proceed #Tool$ ð$Self diagnosis$ ð$ Adjust probe$ on the system menu, then select either

Probe-2 or 3 and depress [TEST START] SW.

2. Open the cover.

3. Release the Hex bolts, and detach the probe holder. (Refer to Fig. 35)4. Pull out the probe lead wire straight.

5. Unscrew the screw on the Probe Relay PCB, and remove the probe lead wire.

6. Install a new probe lead wire to the Probe Relay PCB.

7. Wire the probe lead wire with the cable holder as per Fig. 35.

(NOTE) In this case, be sure that #Mark-tubes$ locates as per Fig. 35.


(NOTE) The probe must be tightly inserted so as the flange is in contact with the probe holder.

9. Install the probe holder on the Z-2 or 3 block and fasten it with the hexagon socket cap screw.

10. Close the cover, and depress [RESET] SW then press #Continue$ button.




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Printer

Self-diagnosis function is equipped with the printer as standard.

1. Turn off the printer by using the Power SW.

2. Turn on the Power SW again with pressing [Feed SW].

3. After above operations, the self-diagnosis function is available and it automatically starts

printing out.

(All letters can be output by read and black.)

Power SW

Feed SWAlarm lamp

Fig. 36 Printer

If the printer does not work correctly after executes the self-diagnosis, the following situations

happen.

l The self-diagnosis function cannot be used and the printer doesn t work.

l After alarm sounds, the self diagnosis function is suspended.(The ALARM lamp (3)

lights.)

l The letter is not printed out by two colors (Red/Black).

l Even though the letter can be printed out by two colors (Red/Black), but the letter is

not completely.


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Feeder

The lubricating grease that is made from lithium soap, and is waterproof and heat-resident, is

applied to such mechanical parts as the ball screws and the slide rails before our delivery. So there

is no need to apply the grease within one year after being delivered. After this period, you should

check to see if the grease film is properly formed on the surface of both the ball crews and the slide

rails periodically (every half a year at least). When you found no grease film there, you should take

well care of applying the grease to these mechanical parts directly or through the grease nipple.

IMPORTANT

If the grease film was exhausted, the frictional resistance increases. As the result the test speed

badly goes down, along with the probe contact accuracy.

The lubricating grease can be applied as mentioned below.

Parts Position Method

Ball screw (Refer to Fig. 37 A) direct

Rail (Refer to Fig. 37 B) directLM guide unit

Rotation holder (Refer to Fig. 37 C) through greaseX arm

LM guide Rail (Refer to Fig. 37 D) direct

Ball screw (Refer to Fig. 37 E) direct

Rail (Refer to Fig. 37") directY arm LM guide unit

Rotation holder (Refer to Fig. 37G) through grease

Z arm LM guide Rail (Refer to Fig. 37 H) direct

P.C.B Unit LM guide Rail (Refer to Fig.38 I) direct

LM guide (traveling) Rail (Refer to Fig.38 J) direct

LM guide (up/down) Rail (Refer to Fig.38 K) directSupport unit

Gear/ LM guide Gear/Rail (Refer to Fig.38 L) direct

Stopper unit LM guide (traveling) Rail (Refer to Fig.38 M) direct


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Location of grease nipple -1

A B A

B

C

D

E E E E

F F F F

G G

X1 arm

BA A CY1 arm Y2 arm Y3 arm Y4 arm

B

X4 arm

X2 arm

X3 arm

Z2 ,3 a rmZ1 ,4 a rm

H H

Fig. 37 Lubrication map 1


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Location of grease nipple "2

Viewed from arrow-B

Viewed from arrow-A

BA

I

K L

M

LL K K

J J

I

KJL

Fig. 38 Lubrication map 2

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