“Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold...

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“Tailings Storage and Heap Leaching in a Combined Facility – A First for the Mining Industry” Thomas F. Kerr, P.E., Knight Piésold and Co. Michael G. Skurski, P.E., Newmont Mining Co. Peter D. Duryea, Ph.D., P.E., Knight Piésold and Co.

Transcript of “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold...

Page 1: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

“Tailings Storage and Heap Leaching in a Combined Facility – A First for the

Mining Industry”

Thomas F. Kerr, P.E., Knight Piésold and Co. Michael G. Skurski, P.E., Newmont Mining Co. Peter D. Duryea, Ph.D., P.E., Knight Piésold and Co.

Page 2: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Overview

New La Quinua gold mill at the Yanacocha Mine

has a thickened tailings storage facility (TTSF) contained entirely within a large (530 Mt and 130 m high) active heap leach pad (HLP)

Unprecedented in the mining industry

Provides the operator with cost, land use and closure efficiencies Constructed between 2006 and 2008 as part of the staged expansion of the La Quinua HLP –

tailings deposition commenced in April 2008

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Page 3: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

General Arrangement Plan

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Page 4: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Artificial Oblique View Looking North

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Page 5: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Aerial View Looking West During Construction

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Page 6: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Key Design Issue

Leach ore embankments retaining tailings needed to provide the high level of security required of other major tailings dams

However, the leach ore is placed in thick (16 m) uncompacted lifts to maintain

adequate permeability for leaching and is irrigated with a high solution rate

(10 L/hr/m2)

Loose structure made static and dynamic liquefaction a key issue

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Page 7: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Design Approach

Keep the ore that becomes

saturated or near saturated when

under leach well-removed

from the outer faces of the

embankments and contained

behind large unsaturated

structural shells

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Page 8: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Design Solution

Provide the embankments with wide cross sections to support loading and leaching and thus wide shells

Place the ore in coarser (lower) and finer (higher) zones to promote vertical downward drainage and reduce lateral spread of flow

Thicken the tailings to reduce the amount of water entering the combined facility

Use a rotational tailings deposition method from the inside crests of the embankments to build drained and stable beaches against the embankments

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Wide Zoned Cross Sections

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Page 10: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Drained Beach Development

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Page 11: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Hydraulic Model Results

Saturated zone is in center of embankment – flow vectors are vertically down – consistent with design objective

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Page 12: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Seismic Risk of the Site

Maximum Design Earthquake (MDE) is equal to the Maximum Credible

Earthquake (MCE)

Deep intraplate event below the Andes

Magnitude 8.0

Distance and depth 90 and 100 km, respectively

Resulting peak horizontal ground acceleration at the site is 0.41 g

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Page 13: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Design Earthquake

Maximum Design Earthquake (MDE) is equal to the Maximum Credible Earthquake (MCE)

Deep intraplate event below the Andes

Magnitude 8.0 Distance and depth 90 and 100 km,

respectively

Resulting peak horizontal ground acceleration at the site is 0.41 g

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Page 14: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Dynamic Stability Model Results

Shear bands from earthquake loading closely match the critical slip surfaces from static limit equilibrium analyses – along liner interface

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Page 15: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Dynamic Stability Model Results

Contours of total deformation - Maximum horizontal 15 cm along liner - Maximum vertical 25 cm at crest 16

Page 16: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Actual Leach Ore Placement

Sonic drill used to provide continuous samples of ore in the HLP

Not adequate differentiation of fines content in designated zones

Operation will put more emphasis on maintaining adequate unsaturated outer shells via controls on leach solution application and monitoring of instrumentation

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Page 17: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Heap Leach Ore Piezometer Results Section B

MINERA YANACOCHA S.R.L.

Figure A.20 MSSF - La Quinua Heap Leach Pad Stage 4&5 - Cross Section B' - Vibrating Wire

Piezometers Data

-3

-2

-1

0

1

2

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09-O

ct-

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08-N

ov-0

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08-D

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07-J

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31-J

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01-A

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30-J

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Date

Pre

su

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ea

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me

ters

of

wa

ter)

LQMYVP07-04

LQMYVP07-05

LQMYVP08-02

LQMYVP08-03

LQMYVP08-04

LQMYVP08-06

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Tailings Facility Piezometer Results MINERA YANACOCHA S.R.L.

Figure A.27 MSSF - La Quinua Heap Leach Pad Stage 5&6 - DAM - Vibrating Wire Piezometers Data

-3

-2

-1

0

1

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10-A

ug-0

7

09-S

ep-0

7

09-O

ct-

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08-N

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08-D

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07-J

an-0

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06-F

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07-M

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05-J

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02-D

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Date

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3500

3510

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tio

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m)

LQMYVP07-06 LQMYVP07-07

LQMYVP07-08 LQMYVP07-09

LQMYVP07-10 LQMYVP07-11

LQMYVP07-12 LQMYVP07-13

LQMYVP07-14 LQMYVP07-15

LQMYVP07-16 LQMYVP07-17

Avg Elevation of Mill

Initial Discharge of

Mill Sands

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Water Management System

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Page 20: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Tailings Deposition System

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Page 21: “Tailings Storage and Heap Leaching in a Combined Facility ... · Overview New La Quinua gold mill at the Yanacocha Mine has a thickened tailings storage facility (TTSF) contained

Conclusions

The La Quinua TTSF is unique Contrary to standard tailings dam practice, it contains

embankments of leach ore placed in thick, uncompacted lifts that are subject to application of large quantities of leach solution and percolation flows

Dynamic analyses have shown that there is the potential for liquefaction or strain softening of saturated or near saturated internal zones but the overall predicted deformations are minimal

Ultimate control on stability is by leach solution application rate

Operation to date is meeting design objectives

A comprehensive geotechnical investigation will be completed with follow-up dynamic deformation analyses based on actual materials placed 25