Tactical Engineering Solutions Global Professional Service Team

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Tactical Engineering Solutions A Global Professional Services Firm 2009
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Transcript of Tactical Engineering Solutions Global Professional Service Team

Page 1: Tactical Engineering Solutions   Global Professional Service Team

Tactical Engineering Solutions

A Global Professional Services Firm

2009

Page 2: Tactical Engineering Solutions   Global Professional Service Team

TES LocationsTES has offices strategically placed to support our clients needs

North American Headquarters101 West Big Beaver Road, 14th FloorTroy, MI 48371248-535-3353

TES of Canada1824 Friar Tuck CourtSuite 101Mississauga ON Canada L5K 2L4

TES of Europe74 Swan CourtChelsea ManorLondon United Kingdom SW3 5RU

TES/Axiem of MexicoBlvd. Bernardo Quintana 526Col.Arboledas C.P. 76140Santiago de Queretaro Mexico

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TES Global Presence

Canada

Japan

Mexico

United Kingdom

United States

South Africa

Brazil

ArgentinaAustralia

France

TES has successfully completed Manufacturing Engineering projects in 13 countries

Israel

Chile

Germany

Page 4: Tactical Engineering Solutions   Global Professional Service Team

Recent Manufacturing Engineering Clients

Page 5: Tactical Engineering Solutions   Global Professional Service Team

Manufacturing and Engineering Services

Tactical Engineering Solutions (TES) is known world wide as the leader in manufacturing and industrial engineering providing “Best in Class” strategies to Clients that increase efficiency, reduce costs and maximize

productivity. We are a hands-on and collaborative service, embedded into our clients activities.

Advanced Planning

•Establish goals and objectives

•Develop/validate/select concepts

•Establish process management procedures

•Develop project schedule/budget

Project Management

•Schedule and budget maintenance

•System integration

•Document Control

Manufacturing & Industrial Engineering•Facility planning

•Process development

•Work measurement (MODAPTS)

•Material flow and discrete event simulations

Facilities Engineering

•Site and building requirement

•Utility usage studies

•Plant communications and monitoring systems design

•Power distribution/facility ventilation systems design

Quality Operating Systems

•Supplier Quality Management

•APQP, PPAP and PSW

•Quality Mapping Programs

•Voice of the Customer Centers

Material Handling Systems & Automation Design

•Conveyors and Controls Systems

•Transfer Devices

•Body/Part Carriers

•Tool rail and Line Lighting

Bid Specification & Procurement Packages

•Mechanical/Electrical conveyor and equipment specifications

•Facility functional & safety specifications

•Equipment installation specifications

•Facility communications/monitoring system specifications

ERP / MES Implementations•ERP/MES Installation and integration

•Metrics development

•Automated Visual Factory / Andon Systems

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TES Strengths

TES is known worldwide as the leader in manufacturing and industrial engineering providing “Best in Class” solutions to Clients that increase efficiency, improve flow, reduce costs and maximize productivity.

Seasoned, experienced professionals

We offer a hands-on and collaborative service, embedded in our client’s team, providing:

Productivity Improvement through Industrial Engineering

Quality improvement utilizing TES’s Zero Defect Processes

Page 7: Tactical Engineering Solutions   Global Professional Service Team

Productivity Improvement Process

TES’s proven Six Phase methodology for manufacturing process improvement will deliver a plan that will increase efficiency and reduce costs.

1. Process Database Development and Update

2. Value Stream Mapping

3. Work Measurement (MODAPTS)

4. Rebalance Development

5. Development of an Optimized Work Place Layout

6. Drive Implementation

Page 8: Tactical Engineering Solutions   Global Professional Service Team

Quality Improvement Process

TES’s depth of experience in Quality Improvement projects will improve First Time Through, reduce Warranty and increase Customer Satisfaction.

Quality defect analysis and implementation of permanent corrective actions

TES’s Quality Mapping Process

Robust process improvements for repeatable results

Error proofing strategies and technology

Risk assessment and elimination

Page 9: Tactical Engineering Solutions   Global Professional Service Team

Tactical Engineering Solutions

Case Studies

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Case Study

TES implemented new line layouts, workload leveling and standardized work to increase productivity and throughput at Eclipse Aviation to help improve order to delivery for their customers.

A list of 42 high impact suppliers were analyzed in six weeks and TES engaged with key suppliers to break constraints and improve throughput

TES developed a line simulation, accounting for the measured variability and then developed an optimal layout solution

Eclipse was able to increase throughput from 1 aircraft every 54 days to 1.5 aircraft per day, despite supplier shortages

“Tactical did outstanding work at Eclipse and we’re grateful for the hard work and great results.”

- Todd Fierro - VP of Manufacturing

Page 11: Tactical Engineering Solutions   Global Professional Service Team

Case Study

TES rebalanced the production and sub-assembly areas, integrated a complete warehouse management and MRP system to their existing ERP system.

The main production line was rebalanced resulting in an increase in capacity of approximately 35% with only a 5% increase in operator requirements.

Integrated a warehouse management system utilizing WIFI bar code scanners, increasing inventory accuracy from 83% to almost 96%, reducing time to record serial and lot number and decreasing the headcount in the warehouse by 20%.

Implemented an MRP system allowing for a decrease in raw material and work in process inventory of over $7 million.

Page 12: Tactical Engineering Solutions   Global Professional Service Team

Case Study

Utilizing Land Rover’s “Lean Master Class” process the Defender team and TES developed and implemented productivity improvements

Defender built 12 months of volume in a 9 month period

Achieved a 540 line rate – the highest volume ever produced on a single shift

Body Shop achieved a 50% reduction in scrap

Page 13: Tactical Engineering Solutions   Global Professional Service Team

Case Study

Leading Manufacturer of Construction and Mining Equipment

TES implemented the Quality Mapping Process driving over 300 quality concerns back to the base operations for permanent corrective actions

Results improved First Time Through, increased productivity by almost 30% and enabled substantial cost reductions

Page 14: Tactical Engineering Solutions   Global Professional Service Team

Tactical Engineering Solutions

Benefits & Other Services

Page 15: Tactical Engineering Solutions   Global Professional Service Team

TES Lean Learning Center

TES offers a wide variety of training to streamline your business operation with little time needed from employees to learn processes effectively:

Quality Management

Statistical Process Control for Managers

Root Cause Resolution & Problem Solving

APQP / PPAP for quality professionals

Lean Manufacturing

An overview of Lean

TES Front Loading Technique

5S and Visual Control

Waste Elimination

Standardized Work

MODAPTS Certification

MODAPTS Certification Training

Page 16: Tactical Engineering Solutions   Global Professional Service Team

Benefits

TES has typically provided a minimum of 5 times the ROI for our services, and has a proven track record of:

Identifying and eliminating waste

Increasing First Time Through

Increasing Production without increasing Labor

Reducing Labor while maintaining existing production and quality performance

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Tactical Engineering Solutions

Why TES?

Results oriented, professional, experienced engineers with a “Do whatever it takes” philosophy and attitude.

TES has the staff and experience to drive Quality Improvements at your company

TES has documented success stories for improving Quality, Throughput and Productivity for our clients worldwide.

Page 18: Tactical Engineering Solutions   Global Professional Service Team

Tactical Engineering Solutionswww.tacteng.com

Dave KunselmanEmail: [email protected]: (+1) 248 – 535-3353

Dave AdamsEmail: [email protected]: (+1) 248 – 310-4713