TABLE OF CONTENTS - Talas Electric...1 TABLE OF CONTENTS 2 TALAS DRYER 4 TALAS MEASURER 7 TALAS...
Transcript of TABLE OF CONTENTS - Talas Electric...1 TABLE OF CONTENTS 2 TALAS DRYER 4 TALAS MEASURER 7 TALAS...
0
1
TABLE OF CONTENTS
2 TALAS DRYER
4 TALAS MEASURER
7 TALAS PORTABLE DRYER
9 TALAS LEAKER
11 TALAS STARTER
14 TALAS AUXILIARY
17 APPENDICES
ALL P IC TU R ES SH O W N ARE FO R REFER ENC E O NLY
AC TU AL PR O D U C T M AY VAR Y D U E TO PR O D UC T EN H AN C EM EN T
2
Talas Dryer
TD-30/50
General Information Currently electric motors with low insulation resistance are eitherreplacedortakentoadryingoven.TheTalasDryerconstantlymoni-torsthewindinginsulationresistanceandkeepstheinsulationdryatalltimes.Thefullyautomateddryingprocedurestopsaftertheinsula-tionresistancehasreachedthespecifiedvalue.TheTalasDryerisconnectedtotwoofthephasesandthegroundoftheelectricmotorfeedcircuit.Theunititselfispoweredbythemainselectricity (220-240 VAC) and has a RS485 interface with Modbusprotocol for transferring data to the Talas Monitoring system andmost process control systems. The Talas Monitoring service allowstheusertomonitorelectricmotorsfromanycomputerorsmartde-vice.SMSande-mailnotificationscanalsobeactivated.
Main Features • Automatic windings insulation resistance measuring, insula-
tiondryingandstandbyheatingofelectricmotorscombinedinonedevice
• Suitablefordryingasynchronousmotorsupto300A(200kW/400Vand320kW/690V)
• Suitableforstandbyheatingofasynchronousmotorsupto1000A
• When installed next toMCC, no additional cabling betweenthemotorandMCCrequired
• Polarization index (PI) and dielectric absorption ratio (DAR)datacanbemonitoredandprocessed
• ModbusprotocolutilizingRS485interfacefordatatransfer• InsulationresistancecanbemeasuredevenwhenVFDorSoft
Starterisconnectedtomotorcircuitwithoutisolationcontac-tor.
Model Range
DeviceName ItemNumberTalasDryer10A TD-10/50TalasDryer20A TD-20/50TalasDryer30A TD-30/50TalasDryer50A TD-50/50TalasDryer90A TD-90/50TalasDryer130A TD-130/50
3
Type Designation
Technical Specifications SPECIFICATIONS:TalasDryerInputvoltage 220-240VAC(mains)Testvoltage 50VDC(optional105VDC)Communicationprotocol ModbusCommunicationinterface RS485Measuringrange 0.2-20MΩ(optional0.3-60MΩ,test
voltage105VDC)IP IP20
Weight & External Dimensions TD-10/50–TD-50/50
TD-90/50–TD-130/50
Casing(pcs) 1 2Depth(mm) 298 320Height(mm) 302 302Widthwithfeet(mm) 242 242Widthwithoutfeet(mm)
222 222
Weight(kg) 12-16 18-20
Appendices Appendix1.1.TalasDryerdimensionsAppendix1.2.Electricmotorscapacity(dryingmode)Appendix1.3.PowerandcurrentconsumptionAppendix1.4.Installationexamples
4
Talas Measurer
TM50-MCC
TM50-DD
Talas Measurer 50, 105 and 250 VDC Talas Measurer 50, 105 and 250 VDC are automatic insulationresistancemonitoringdevicesforelectricmotors(ACandDC).TheTalasMeasurerisrecommendedtobeinstalledclosetothemotorcontrol center (MCC) and is connected to one phase and thegroundoftheelectricmotorfeedcircuit.
Talas Measurer 50/105VDC (MCC) TheTalasMeasurer50/105VDC (MCC) isanautomatic insulationresistance monitoring device for electric motors (AC and DC)mounted directly on the motor control center (MCC) or otherelectric cabinet. It is connected to onephase and the groundoftheelectricmotorfeedcircuit.
Main Features • Automaticwindinginsulationresistancemeasurer• Polarization index (IP) and dielectric absorption ratio
(DAR)canbemonitoredandprocessed• ModbusprotocolutilizingRS485 interface fordata trans-
fer• MeasuringandoperationaldataistransferredtotheTalas
MonitoringsystemviaM2M-modem• Threemeasurementvoltagesavailable:
-50VDC(range0-20MΩ),-105VDC(range0-60MΩ),-250VDC(range0-1000MΩ)
• CanbecalibratedtomeasureinsulationresistanceevenwhenVFDorSoftStarterisconnectedtomotorcircuitwithoutisolationcontactor
• Onemeasurerunitcanbeusedformeasuringseveralmo-tors
• Optionally TM50-MCCandTM105-MCC canbedeliveredinIP65casewithhighIPcircularconnectors.
5
Model Range DeviceName Item
NumberDINRailattachment*
TalasMeasurer50VDC TM50-1DD DirectTalasMeasurer50VDC TM50-1DI IndirectTalasMeasurer50VDC(MCC) TM50-MCC TalasMeasurer105VDC TM105-1DD DirectTalasMeasurer105VDC TM105-1DI IndirectTalasMeasurer105VDC(MCC) TM105-MCC TalasMeasurer250VDC TM250-DD DirectTalasMeasurer250VDC TM250-DI Indirect
*FormoreinformationaboutDIN-railattachmentscheckAppendices2.3and2.4
Type Designation
Technical Specifications SPECIFICATIONS:TalasMeasurer50/105VDCInputvoltage 220-240VAC(optional110-120
VAC),50/60HzInputcurrent 1ATestvoltage 50VDCor105VDCMax.motorvoltage 690VAC (direct connection to the
phaseL1)1000VAC (connection via NC con-tacttothephaseL1)
Communicationprotocol ModbusCommunicationinterface RS485Measuringrange 0.2-20MΩ,0.3-60MΩIP IP54
6
SPECIFICATIONS:TalasMeasurer50/105VDC(MCC)Inputvoltage 100-240VAC,50/60HzInputcurrent(maxpeak) 1ATestvoltage 50VDCor105VDCMax.motorvoltage 1000VACCommunicationprotocol ModbusCommunicationinterface RS485Measuringrange 0.2-20MΩ,0.3-60MΩIP IP20
SPECIFICATIONS:TalasMeasurer250VDCInputvoltage 220-240VAC,(optional110-120
VAC),50/60HzInputcurrent(maxpeak) 1ATestvoltage 250VDCMaximummotorVoltage 690VAC (direct connection to the
phaseL1)1000VAC (connection via NC con-tacttothephaseL1)
Communicationprotocol ModbusCommunicationinterface RS485Measuringrange 0-1000MΩIP IP54
Weight & External Dimensions TM50-1DD,TM-105-1DD,TM250-DD
TM50-1DI,TM-105-1DI,TM250-DI
TM50-MCC,TM105-MCC
Depth(mm) 69 69 104Height(mm) 275 275 136Width(mm) 175 175 175Weight(kg) 2,26 2,4 0,93Boxwallthickness(mm)
2,50 2,50
Appendices Appendix2.1.ConnectiondiagramwithoutstartcontrolAppendix2.2.ConnectiondiagramwithstartcontrolAppendix2.3.TM50-1DI/TM105-1DITechnicaldrawingandspecificationAppendix2.4.TM50-1DD/TM105-1DDTechnicaldrawingandspecificationAppendix2.5.TM50-MCC/TM105-MCCTechnicaldrawingandspecificationAppendix2.6.TM50/105ConnectorsAppendix2.7.I/OPinList(MCC)
7
Talas Portable Dryer
PTD90
General Information Currentlyelectricmotorswith low insulation resistanceareeither re-placed or taken to the drying oven. Portable TalasDryer can dry themotorwithouttimeconsumingdisassembly.Thefullyautomateddry-ing procedure stops after the insulation resistance has reached thespecifiedvalue.Thedevice isconnectedtotwophasesandthegroundoftheelectricmotorfeedcircuitbyconvenientalligatorclips(alsowidelyusedforcarbatterycharging).Itispoweredbythemainselectricity(220-240VAC)and includesacellularmodemfortransferringoperationalandmeas-urementdata.TheTalasMonitoringserviceallowsitsuserstomonitortheirelectricmotorsfromanycomputerorsmartdevice.SMSand/oremailnotificationsarealsoavailable, forexample,signalingabouttheendofthedryingprocess.
Main Features • ThePortableTalasDryerissimilartoanordinarymegaohmme-
terbutitalsoallowsdryingthewindinginsulationandstartingthemotorsafely
• Suitable for all electricmotors up to 320A (200kW/400V and300kW/690V)
• Motordisassemblynotrequiredforinsulationdrying• Motordryingcanbecarriedout fromtheMCC (recommend-
ed)• DatatransferviaM2MmodemtotheTalasMonitoringSystem• SMS and/or e-mail notification available when the motor is
readytostart• Heavydutyprotectivecase
Model Range DeviceName ItemNumberPortableTalasDryer50A PTD50PortableTalasDryer90A PTD90PortableTalasDryer130A PTD130
8
Type Designation
Technical Specifications SPECIFICATIONS:PortableTalasDryerInputvoltage 220-240VAC(mains)Max.inputcurrent 5A(50A),8A(90A),10A(130A)Max.powerconsumption 1200W(50A),1500W(90A),1800W
(130A)Max.phase-to-phaseresistancefornominaldryingcurrentoutput
PTD50,0.25Ω;PTD90,0.12Ω;PTD130,0.1Ω
Testvoltage 50VDC(optional105VDC)Communicationprotocol M2M-modemMeasuringrange 0.2-20MΩ(optional0.3-60MΩ,test
voltage105VDC)IP IP67Protectivecasecolor Black,greenororange
Weight & External Dimensions PTD50 PTD90 PTD130
Depth(mm) 372 372 372Height(mm) 670 670 670Width(mm) 510 510 510Weight(kg) 31,8 35 38
Appendices Appendix3.1.PTD50/PTD90/PTD130Technicaldrawingandspecification
9
Talas Leaker ‘
TEL60
General Information The Talas Leaker is an automatic device for monitoring alternatingcurrent(AC)leakage.Unlikearesidualcurrentdevice(RCD),oursallowsfullmonitoringofleakagecurrentandnotifieswhenitsvalueisincreas-ing.Monitoringtheleakagecurrentmakesitpossibleto identifyprob-lemspriortoRCDcuttingthepower.ThedeviceisinstalledonaDINrailincloseproximitytothemonitoredequipment.Thehighaccuracyclampsensorisplacedaroundthethreephases and the neutral or protective earth (PE) cable. Installation isquick, easy and can be done without disconnecting any cables. ThesimpledesignoftheTalasLeakermakesiteasytorelocatethedevice.Alsoavailableastwoclamps-onecontrolunit.
Model Range ItemNumber MeasurementRange ClampSizeTEL60 0.0mA–60A 25x30mmTEL600 0.0mA–600A 35x40mmTEL1000 0.0mA–1000A Φ68mm
Type Designation
10
Technical Specifications SPECIFICATIONS:TalasLeakerInputvoltage 100-240VAC,50/60Hz
Inputcurrent(max.peak) 1ACommunicationprotocol Modbus
Communicationinter-face
RS485
IP IP54Dimensions(mm) 55.10Hx142Wx222DWeight(g) Controlbox–1162
ClampTEL60–104ClampTEL600–132ClampTEL1000–530
Appendices Appendix4.1.LeakagecurrentmeasuringprinciplesAppendix4.2.ClampSensordimensions
11
Talas Starter Harmonic free, multifunctional, ready to use AC motor control center with reduced current soft start.
General Information During direct on-line start of asynchronous motors, the shaft acceleratesrapidly resulting in increased starting current. This causes shock loadingwhich can result inpermissible valuesbeingexceeded.VariableFrequencyDrives(VFD)andSolidStateSoftStartersarewidelyusedtosolvethisprob-lem,howeverthis isnotalwaysconsideredtobethebestoptionbasedonlower reliability, increased maintenance cost, complexity of operationand/orhigherinvestmentcost.TheTalas Starter is anoff-the-shelf electricmotor control centerdesignedfor shock-free soft starting of motors for pumps, fans, conveyer belts,geared traveling and traversing cranes. Its design reduces starting currentand torque; the Talas Starter guarantees enhanced reliability, energy effi-ciency,higherserviceperformanceofelectricmotordrivesandcostsavings.
Energy Efficiency Power factor (Соsj) of asynchronousmotors (e.g.with capacity up to 18kW)dependsonratedspeedanddesignfeaturesand,asarule,wouldnotexceed the value of 0.88.When sizing an electricmotor, it is common tooversize the motor in case of short-term overload situations. As a result,motorsaremostlyunderloaded,andfactualoperatingСоsjdecreases.Accordingtostatistics,thefactualaverageoperatingСоsjcandropdownto0.65.When electricmotors are operated at a constant rate butmostly atverylightloads(escalators,conveyors,skiliftsetc.),theaveragedailyСоsjcan drop down as low as to 0.20. Variable Frequency Drives do helpcorrecting the power factor but since the use of power factor correctingcapacitorsisnotallowedwithVFDs,thepowerfactorwillremainlowwhenelectricmotors are operated at light loads (Соsj < 0.5). The use of suchcapacitorsisalsonotallowedwithsolidstatesoftstarters.TheTalasStarter isdesigned toactivatepower factorcorrectingcapacitorsafterthesoftstartphase.CapacitanceisspecifiedtomatchtheratedСоsjof the electricmotor and can be adjusted to the factual load. Continuouspowerfactorcompensationwhile inoperationhelpstoincreasepowerfac-torupto0.94-0.98.Higherpowerfactormeanssmallertransformers,circuitbreakers,wiresandcables;andoverallbetterenergyefficiency.
12
Main Features • Themostdurableandenergyefficientelectricmotorcontrolcenter
intheworld• 100%Harmonicfree• Fullscalemotorcontrolcenter.Justplugandplay!• Energyefficiencyduetocontinuousreactivepowercompensation• Advancedreliability• Nosemiconductiveconverters• Easeofmaintenanceduetonocomplexpowerelectronics• Increasedlifeofcontactorsduetoreductionofstartingcurrents• Designedforharshclimateconditions• Softstopfeaturesavailable(optional)• Easeofinstallation/removal• Convenientconnectionviastandard400V16Аand32Аpowerout-
lets• Built-inconnectivitytoTalasDryerandTalasMeasurerdevicesfor
monitoringanddryingofwindinginsulationresistance
Model Range TalasStarterItemNumber MotorRating(400V) Recommended
CircuitBreakerTS-7.5/16А Upto7.5kW C16ATS-11/20А Upto11kW C20ATS-13/25А Upto13kW C25ATS-18/32А Upto18kW C32A
TheTalasStarterisalsoavailableforhighercapacitymotors.FordetailspleasecontactTalasElectricOyoryourdealer.
Technical Specifications SPECIFICATIONS:TalasStarterInputvoltage 380-440VAC(mains)
(optional690VAC)Outputvoltage 380-440VAC(optional690VAC)Electricmotorratedca-pacity
4-18kW(tobespecifiedbeforeplacinganorder)
Typeofelectricdrive Constantspeed,singlemotorNumberofstartstages 3RatedСоsj ≥0.94Controlmode Remote,NoStart(safetyfeature),Local
&Equipment’sownstartingmechanismStartmode Three-stagesoftstartConnectiontoTalasDryerorTalasMeasurerdevice
Yes
13
IP IP44Indicationandalertsys-tem
Yes
Automation Forautomationintegration(controlandmonitoring)TalasStarterisalsoavaila-blewithModbusprotocolandRS232/RS485interfaces.
Remotecontrolandoff-lineoperation
Remotecontrolviaasmartdevice,PC,sensorsetc.availableuponrequest.Prescheduledoff-lineoperationavaila-bleuponrequest.
Appendices Attachment5.1.TalasStarter.Dimensionaldrawing
14
Talas Auxiliaries ‘
TMX3-50A
TATEX-10A
Talas Multiplexer TheTalasMultiplexerisaspecialjunctionboxthatallowsoneTalasDryerdevice to be connected to 2 or 3 motors. The Multiplexer is a cost-effectivesolutionwhenseveralmotorsarebeingoperatedfromoneelec-tricalroom.
Talas ATEX Box TheTalasATEXBoxisaVTT(TechnicalResearchCentreofFinland)certi-fiedjunctionboxforfeedingmeasuringanddryingcurrenttoEx-classifiedcircuitsandmotors.ItisinstallednexttotheTalasDryer.Itscompactsizeand high IP rating (IP65)makes installation easy and flexible. This ATEXBoxisavailableforallTalasDryers.
Talas Indication Light Box (Mimic Panel) Talas Electric Oy can supply an indication light box together with itsMeasurers.Thismimicpaneldisplaysallimportantalertsandoperationalstatuseswhich canbe checkeddirectly in the field. Indication lights canbeplacedinanenclosurethatmeetscustomer’sspecifications.
Model Range DeviceName ItemNumberTalasMultiplexerforTalasDryerfor2motors(upto50A)
TMX2-50A
TalasMultiplexerforTalasDryerfor3motors(upto50A)
TMX3-50A
TalasMultiplexerforTalasDryerfor2motors(upto90A)
TMX2-90A
TalasMultiplexerforTalasDryerfor3motors(upto90A)
TMX3-90A
TalasMultiplexerforTalasDryerfor2motors(upto130A)
TMX2-130A
TalasMultiplexerforTalasDryerfor3motors(upto130A)
TMX3-130A
TalasATEXBoxforTalasDryerfor10A TATEX-10A
TalasATEXBoxforTalasDryerfor20A TATEX-20A
TalasATEXBoxforTalasDryerfor30A TATEX-30A
TalasATEXBoxforTalasDryerfor50A TATEX-50A
TalasATEXBoxforTalasDryerfor90A TATEX-90A
TalasATEXBoxforTalasDryerfor130A TATEX-130A
IndicationLightBoxfor1TalasMeasurer50/105VDC
TM-LB-50/105-1
15
IndicationLightBoxfor2TalasMeasurers50/105VDC
TM-LB-50/105-2
IndicationLightBoxfor1TalasMeasurer250VDC
TM-LB-250-1
Type Designation
16
Technical Specifications SPECIFICATIONS:TalasMultiplexerInputvoltage 220-240VAC(optional110–120
VAC),50/60HzInputcurrent 1ACommunicationprotocol Modbus
Communicationinter-face
RS232orRS485
IP IP65Dimensions(mm) 500Hx400Wx203DWeight(kg) 12.6(2motors),12.9(3motors)
SPECIFICATIONS:TalasATEXBoxInputvoltage 220-240VAC(optional110–120
VAC),50/60HzInputcurrent 1AIP IP65Dimensions(mm) TATEX10-30A
300Lx200Wx130D
TATEX-50A400Lx200Wx130D
TATEX-90A400Lx300Wx130D
TATEX-130A400Lx300Wx130D
Weight(kg) 2.5-5.5(dependingonthemodel)
Appendices Appendix6.1.Multiplexer2motorlayoutAppendix6.2.Multiplexer3motorlayout
17
Appendix 1.1. Talas Dryer dimensions
Image1.TalasDryer,overalldimensiondrawing.
Appendix 1.2. Electric motors capacity (drying mode) SpecificationsofTalasDryerSeries
ItemNo. TD-10/50 TD-20/50 TD-30/50 TD-50/50 TD-90/50 TD-130/50
Electricmotorcapac-ity*,kW
2-15 10-30 20-50 40-90 75-200 75-300
Electricmotorcapac-ity(heatingmode)*,kW
6-30 30-90 60-150 120-225 200-400 200-600
Max.dryingcurrent,A
10 20 30 50 90 130
Max.measuringvolt-age,V(VDC)
50** 50** 50** 50** 50** 50**
Max.resistancebe-tweenphasesL1andL2fornominaldryingcurrentoutput,Ω
2.1 1.1 0.5 0.25 0.12 0.1
*Indicative value.ContactTalasElectricOyoryourdealerformoreinformation**105VDCoptionalsoavailable
18
Appendix 1.3. Power and current consumption Powerandcurrentconsumption
Model Power Max.current Recommendedfuse
10A 400W 3A 10C
20A 650W 4A 10C
30A 800W 4A 10C
50A 1000W 5A 16C
90A 1500W 8A 16C
130A 1800W 10A 16C
Appendix 1.4. Installation examples
Image2.Installationwithsteelpartition(left)andfree-standinginstallation(right).
19
Appendix 2.1. Connection diagram without start control
20
Appendix 2.2. Connection diagram with start control
21
Appendix 2.3. TM50-1DD/TM105-1DD Technical drawing and specification
22
Appendix 2.4. TM50-1DI/TM105-1DI Technical drawing and specification
23
Appendix 2.5. TM50-MCC/TM105-MCC Technical drawing and specification
24
Appendix 2.6. TM50/105 Connectors
25
Appendix 2.7. I/O Pin List (MCC) Connector Socket Signal Voltage
TBW-5.0-K-7P J701
7 Out,CriticalInsulationResistanceLight 5-240VDCorAC
6 In,IndicationLightvoltage(voltageforJ701-7&J701-5)
5-240VDCorAC
5 Out,GoodinsulationresistanceLightOut 5-240VDCorAC
4 Out,MotorstartcommandtoMotor(voltagefromautomation)
5-240V(ACorDC)
3 Out,Motorrunninglight(voltagefromautomation) 5-240V(ACorDC)
2 Out,Toisolatingcontactorcoil(A1) 100-240VAC
1 In,ContactorControlvoltageinput(forJ701-2) 100-240VAC
Connector Socket Signal Voltage
5ESDV-04P J700
4 L1Powerinput 100-240VAC
3 NPowerinput 100-240VAC
2 N(-)StartCommand 5-240V(ACorDC)
1 L1(+)StartCommand 5-240V(ACorDC)
Connector Socket Signal Voltage
J703
5 N/A
4 N/A
3 N/A
2 N/A
1 N/A
Connector Socket Signal Voltage
EC381-V06P J702
6 Out,InsulationResistancePre-Alarm +12VDC
5 In,InsulationResistancePre-Alarm +12VDC
4 N/A
3 N/A
2 Out,Insulationresistancemeasurementvoltage +50VDCor+105VDC1 Out,Insulationresistancemeasurementvoltage -50VDCor-105VDC
Connector Socket Signal Voltage
EC381V-03P J705
3 MODBUSground,isolated
2 MODBUSdata,RS485 +3.3VDC
1 MODBUSdata,RS485 -3.3VDC
26
Appendix 3.1. PTD50/PTD90/PTD130 Technical drawing and specification
Image3.PTD50/PTD90/PTD130Technicaldrawingandspecification
27
Appendix 4.1. Leakage current measuring principles
Talas LeakerTALASLEAKER
TALASLEAKER
TALASLEAKER
RS485
ModBus RTU
A
L1L2L3N
B
L1L2L3
TL
TEL60CT 25x30mm
AC 0.0mA-60APhase to Neutral (LN) max.
600VAC CATIII
RS485
ModBus RTU
A
PE
BTL
TEL60CT 25x30mm
AC 0.0mA-60APhase to Neutral (LN) max.
600VAC CATIII
RS485
ModBus RTU
A
BTL
TEL60CT 25x30mm
AC 0.0mA-60APhase to Neutral (LN) max.
600VAC CATIII
The product images shown are for illustration purposes only and may not be an exact representation of the product.
Leakage current measuring principles
28
Appendix 4.2. Clamp Sensor dimensions
TL
TEL60CT 25x30mm
AC 0.0mA-60APhase to Neutral (LN) max.
600VAC CATIII
Talas Leaker ClampTEL60
30mm
40mm
60mm 15mm
115m
m
70mm
31mm
33mm
TL
TEL600CT 35x40mm
AC 0.0mA-60APhase to Neutral (LN) max.
600VAC CATIII
Talas Leaker ClampTEL600
40mm
43mm
66mm 15mm
122m
m
70mm
31mm
33mm
The product images shown are for illustration purposes only and may not be an exact representation of the product.
Talas LeakerClamp Sensor Dimensions
29
400
500
2
64
214
Appendix 5.1. Talas Starter. Dimensional Drawing
TalasStarterMotorSoftStarterTS-7.5/16A(7.5kW)Generalviewdrawing
30
Appendix 6.1. Multiplexer 2 motor layout
Image4.Multiplexer2motorlayout
Appendix 5.2. Multiplexer 3 motor layout
Image5:Multiplexer3motorlayout
31
Notes This document is copyright©February 9, 2018 Talas ElectricOy.All rights reserved. This document is provided forinformation purposes only; contents are subject to changewithout notice. It is notwarranted to be error-free, norsubjecttoanyotherwarrantiesorconditionsincludingimpliedwarrantiesandconditionsofmerchantabilityorfitnessforaparticularpurpose.