Table of Contents€¦ · Found as a Die Engineering & Pattern shop Developed and produced solid...
Transcript of Table of Contents€¦ · Found as a Die Engineering & Pattern shop Developed and produced solid...
Table of Contents
Main Products
Production Equipment
Business Area
History
1) Process Flow
Production lead time
Company view
2) Strength of GAON
Organizational chart
Overview
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1) Company name: GAON Auto Co.,Ltd. 2) Date of establishment : Oct . 2000 3) Address : 20-1, Cheomdan-ro 285beon-gil, Danwon-gu, Ansan-si, Gyeonggi-do, KOREA Tel. +82-70-5117-1650 / Fax. +82-31-497-4150 home page:http://www.gaonauto.com 4) Number of Employees : 27名 5) Capital : USD 420,000 6) Annual Sales Turnover
1. Overview
Country 2016 2017 2018
Korea 2.0 2.5 1.7
Japan 1.7 1.9 2.0
Maxico 0.7 1.3 1.3
Total 4.4 5.7 5.0
Unit:million USD
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【 Biggest in Korea】
Exchange rate:1 USD=1,200won
2.History
2000.10
Found as a Die Engineering & Pattern shop Developed and produced solid pattern production technology for the first time in Korea
2002.03
Registered as a supplier of solid pattern to major automobile companies in Korea - KIA Motors, Korea GM, Ssangyong Motors Began exporting pattern to Sakamoto as a Mazda automobile casting company in Japan
2009.10 Enlarged pattern machining capacity to 10 NC machine by adding 2 new ones
2010.10
Initiated production and supply of all kind of cast iron & cast steel material to world wide tool shop, particularly, to sale focusing on full hardening cast steel “ TCS11”
2012.11 Renamed as “ GAON Auto Co., Ltd “ from TL Eng. Co., Ltd and take stock holder changes
2014.03 Sold of cast steel business
2016.05 GAON Auto Co., Ltd. Acquired by Shinhan Casting Iron IND
2019.05
Selected as a venture company
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3. Organizational Chart
Pattern Machining
Assembly/ finishing
Revising
CAD/CAM
Manufacturing
Inspection
Export and Import General affairs,
HR, Finance
GAON AUTO
Pattern Management Trade Team
Shin-han casting (Mother company of GAON)
Sales Division (Gyeonggi province)
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4. Business Area Pattern
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We manufacture high quality patterns based on customer’s design data.
Casting/Machining
Including Shin-han casting, We have a close partnership with the best casting companies in Korea.
坂本重工株式会社
Major Customers Major Customers
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1) Process Flow
① Quotation Listening to customer’s requests, We will submit the production schedule and the best price
② CAD/CAM
Data
Preparing
Preparing CAD and CAM data according to customer specifications.
③ Design Proposal
2D→3D Conversion、 Parting、
Apply machining allowance etc.
For shapes that is difficult to cast, we will propose the optimum shape that is easy to cast.
Need reinforcement
Increasing slide allowance for inclined slide surface
Ex)
①
Quotation
③ ④ ⑤ ⑥ ⑦ ⑧ ⑨
Design Proposal
Pattern
Machining
Pattern manufacturing(In house) Casting manufacturing
(Outsourcing)
②
CAD/CAM
data
preparing
Assembly/
finishing
Inspection/
Revising
Shipping
(pattern)
Casting/
Machining
Inspection/
Shipping
(casting)
Need reinforcement
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④ Pattern
Machining
Based on the CAM data, Manufacturing with an N/C machine
⑤ Assembly/
finishing
Material Slicer
Material setting
and Machining
Assembly each part and finish surface soften
Assembly
Chamfering, tape adhesion, OKA FLAT coating
Put a lettering
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⑥ Inspection/
Revising
Dimensions and visual inspection.
We revise occurred any defects and customer specifications
⑦ Shipping
(Pattern)
Outgoing inspection
Customer
inspection
We ship our patterns without any problem of quality that damages or deformations
Shipment(pattern)
Even if it is highly difficult to revising,
it can be revising quickly and accurately.
Deliver to the casting company
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⑧ Casting/
Machining
⑨ Inspection/
Shipping
(Casting)
Shipment
According to customer's order volume, load, conditions, etc.,
We select and order a suitable partner supplier.
Cast iron:Shinhan cast
and other
2 supplier
Cast steel: 2 supplier
Casting order Casting Machining order
3 Suppliers
Holder Bottom surface finish
Trim Die 3D
shape finish
Casting inspection
We ship our product without any problem of quality that damages or deformations
2) Strength of GAON
Advanced Technology
With the cooperation of excell
ent staff and excellent partner
companies, we have a system
to produce high quality produ
cts in a short delivery time.
We also preparing 3D CAD/CA
M DATA, and 3D conversion to
automate the operation of NC
machines.
High-quality and Strict delivery
There are many casting and
mold manufacturers with a tra
ck record of trading, ranging
from Korea's leading automob
ile manufacturers to small
mold manufacturers. Match
suppliers with customer order
s, loads, conditions, etc., we s
elect and provide high quality
products with quick delivery.
If casting is not possible
in GAON's view,
we propose the optimal shape
and thoroughly pursue quality
stability and delivery.
Design Proposal
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Item Name Specification Quantity Usage Place of
installation
NC Machine 6MX2.5M 5
Pattern cutting 1st floor manufacturing place 5MX2.5M 1
Material slicer 2.4MX1.2MX1.2M 1 Pattern material slice 1st floor manufacturing place
Band Saw Medium & Large
scale 5
Material cutting and assembly
1st & 2nd floor manufacturing place
Dust collector 25hp 1 Dust collection Outdoors
Letter press 1 Letter production 2nd floor letter production cubic
Material production desk
3MX2M 6 Bonding material assembly
1st & 2nd floor
Weighing beam 2 Weighting pattern 1st floor Shipping area
Fork Lift 3ton 1 Loading materials Outdoors
5. Major manufacturing facility status
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S/W status
CAD S/W
NXUG 5
CAD data preparing 2nd floor CAD/CAM area
CATIA 2
AUTO CAD 3
CAM S/W POWERMILL 2 CAM data preparing
6.Production lead time
Material Item Pattern casting Inspec
tion
Transportation
(Shipping - Japan Port)
Total (day)
Cast iron
UPR,LWR Holder(big size)
8 20 1 5 34
Trim Die (small size)
5 14 1 5 25
Cast steel
Body Side Otr CAP(big size)
8 29 1 5 43
Trim Die (small size)
5 25 1 5 36
Type Item Set up Bottom or
Shape Other
Total (day)
Bottom face full cutting
UPR,LWR Holder(big size)
3 14 3 20
3D shape
SEC DIE (small size)
2 25 - 27
2)Casting
3)Machining
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Capability
Pattern (1month Volume )
Casting (MAX per 1 piece)
FC FCD
1,000 ton
45 ton 15 ton
Item CAD
DATA CAM DATA
Machining
Assembly
Finishing
Inspection
Total (day)
UPR,LWR Holder(big size)
1 1 2 2 1 1 8
Trim Die (small size)
1 1 1 0.5 0.5 1 5
1)Pattern
※Lead time can be
different depending on
customer specifications.
7. Main Products
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1)Pattern
① Automobile Press Die
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②Die-casting Die
2)Cast iron
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①Automobile Press Die
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Product Name
Fixed Product Name
Mavable Product Name
Die base
Weight 7,100kg Weight 7,600kg Weight 4,500kg
Material FCD550 Material FCD550 Material FCD550
②Diecasting Die
Product Name
LOWER CAP Product Name
CAM SLIDER DIE
Product Name
SEC DIE
Weight 3,500kg Weight 800kg Weight kg
Material AMC-5 Material AMC-5 Material AMC-5
3)Cast Steel
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①Automobile Press Die
Product Name
UPPER HOLDER Product Name
TRIM DIE
Weight 10,000kg Weight kg
Material FC250 Material FCD650
4) Machining
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8. Company view
CAD/CAM ROOM
Pattern manufacturing place
Finishing Area Inspection & Revising Area Shipping Area
Factory view
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GAON AUTO is always trying to be your best partner
Thank you
CEO, Jong-Woong, Park M.P) 010-9384-7759 , e-mail : [email protected]
Contact Manager, Yoon-Soo An M.P) 010-6650-1851, e-mail : [email protected]
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