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Table of Contents

Company Profile .................................................................................................................................................................... 1 What We Offer........................................................................................................................................................................ 2

Consulting and Staffing Support ......................................................................................................................................... 2 Documentation Services ..................................................................................................................................................... 2 Engineering Services and Automation ............................................................................................................................... 2 Policy Training .................................................................................................................................................................... 2 Safety Apparel .................................................................................................................................................................... 2 Safety Training .................................................................................................................................................................... 2 Technical Training............................................................................................................................................................... 2 Training Services ................................................................................................................................................................ 2

Customer List ........................................................................................................................................................................ 3 Testimonials .......................................................................................................................................................................... 3 Experience ............................................................................................................................................................................. 4

Automotive .......................................................................................................................................................................... 4 Food .................................................................................................................................................................................... 4 Metals ................................................................................................................................................................................. 5 Packaging ........................................................................................................................................................................... 5 Petroleum ............................................................................................................................................................................ 6 Pharmaceutical and Consumer Products ........................................................................................................................... 6 Utilities ................................................................................................................................................................................ 6

Computer Aided Design (CAD) ............................................................................................................................................ 7 Basic AutoCAD: .................................................................................................................................................................. 7 Advanced AutoCAD: ........................................................................................................................................................... 7

Electrical ................................................................................................................................................................................ 7 Basic Industrial Electricity: .................................................................................................................................................. 7 Switchgear Breaker Safety & Maintenance: ....................................................................................................................... 7 Reading Electrical Drawings: .............................................................................................................................................. 7

Human Machine Interface (HMI)........................................................................................................................................... 8 Allen-Bradley Basic Factory Talk View SE: ........................................................................................................................ 8 GE Fanuc Basic Proficy HMI/SCADA Cimplicity: ............................................................................................................... 8 GE Fanuc Proficy HMI/SCADA iFix: ................................................................................................................................... 8 Wonderware Basic Intouch: ................................................................................................................................................ 8

Hydraulics .............................................................................................................................................................................. 8 Basic Hydraulics: ................................................................................................................................................................ 8

Industrial Machinery ............................................................................................................................................................. 9 Basic Machine Alignment: .................................................................................................................................................. 9 Basic Rigging, Inspection, & Signaling: .............................................................................................................................. 9 Basic Weighing Systems: ................................................................................................................................................... 9 Industrial Brake Maintenance: ............................................................................................................................................ 9 Basic Mechanical Print Reading: ........................................................................................................................................ 9 Scaffolding: ......................................................................................................................................................................... 9 Overhead Crane Inspection & Maintenance: ...................................................................................................................... 9

Instrumentation ................................................................................................................................................................... 10 Basic Instrumentation: ...................................................................................................................................................... 10 Advanced Instrumentation: ............................................................................................................................................... 10 Troubleshooting and Tuning PID Loops: .......................................................................................................................... 10

Motors and Drives ............................................................................................................................................................... 10 ABB Platform and Drives: ................................................................................................................................................. 10 Allen-Bradley PowerFlex AC Drives: ................................................................................................................................ 10 Allen-Bradley PowerFlex DC Drives: ................................................................................................................................ 10 Allen-Bradley 1336 Plus AC Drive: ................................................................................................................................... 10 Allen-Bradley 1395 DC Drive: ........................................................................................................................................... 10 Avtron ADD-32 Drive Maintenance:.................................................................................................................................. 11 AC/DC Drive Fundamentals: ............................................................................................................................................ 11 Control Techniques DC Drives & Motors: ......................................................................................................................... 11 Control Techniques Unidrive AC Drive: ............................................................................................................................ 11

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Electrical Control Circuits & Troubleshooting: .................................................................................................................. 11 Magnetek Drives: .............................................................................................................................................................. 11 Motor Maintenance & Troubleshooting: ............................................................................................................................ 11 Robicon DC Drives: .......................................................................................................................................................... 12 Siemens 6RA70 Drives: .................................................................................................................................................... 12 Unico Drives: ..................................................................................................................................................................... 12

Process Lines and Facilities .............................................................................................................................................. 13 Process Line Fundamental & Tension Analysis: .............................................................................................................. 13 Cogen Facility Operation & Maintenance Training: .......................................................................................................... 13

Programmable Logic Controllers ...................................................................................................................................... 14 Allen-Bradley Basic PLC 5: ............................................................................................................................................... 14 Allen-Bradley Advanced PLC 5: ....................................................................................................................................... 14 Allen-Bradley Basic ControlLogix: .................................................................................................................................... 14 Allen-Bradley Advanced ControlLogix: ............................................................................................................................. 14 Allen-Bradley Basic ControlLogix Maintenance & Troubleshooting: ................................................................................ 14 Allen-Bradley SLC 500: .................................................................................................................................................... 14 GE Fanuc Basic 90-30 using Proficy ME Software: ......................................................................................................... 15 GE Fanuc Basic 90-30 using LM90 or VersaPro Software: ............................................................................................. 15 GE Fanuc Advanced 90-30 using Proficy ME Software: .................................................................................................. 15 GE Fanuc Advanced 90-30 using LM90 or VersaPro Software: ...................................................................................... 15 GE Fanuc Basic 90-70 using Proficy ME Software: ......................................................................................................... 15 GE Fanuc Basic 90-70 using LM90 or VersaPro Software: ............................................................................................. 15 GE Fanuc Advanced 90-70 using Proficy ME Software: .................................................................................................. 15 GE Fanuc Advanced 90-70 using LM90 or VersaPro Software: ...................................................................................... 15 GE Fanuc Basic PACSystems RX3i: ................................................................................................................................ 16 GE Fanuc Advanced PACSystems RX3i: ........................................................................................................................ 16 GE Fanuc Basic PACSystems RX7i: ................................................................................................................................ 16 GE Fanuc Advanced PACSystems RX7i: ........................................................................................................................ 16 GE Fanuc Series Six and Genius I/O: .............................................................................................................................. 16 Modicon Basic PLC with ProWorx 32: .............................................................................................................................. 16 Modicon Advanced PLC with ProWorx 32: ....................................................................................................................... 17 Siemens Basic PLC 505: .................................................................................................................................................. 17 Siemens Basic PLC S7-300: ............................................................................................................................................ 17

SAFETY ................................................................................................................................................................................ 17 OSHA 10-Hour General Industry Outreach Training Program: ........................................................................................ 17 Arc Flash Hazard Awareness Training for Qualified Personnel: ...................................................................................... 18 Fall Protection Training: .................................................................................................................................................... 18

Course Registration Form .................................................................................................................................................. 19 Driving Directions and Map ................................................................................................................................................ 20

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Company Profile

Crown Training & Development (CT&D) is a technical training and services company established in September of 1999 headquartered in Merrillville, Indiana. Its’ mission is to provide the highest quality technical training and services. Offerings - CT&D provides a variety of offerings, which include Consulting and Staffing Support, Documentation Services, Engineering Services and Automation Support, Safety Apparel, Safety Training, Technical Training, and Training Services. Experience – Our personnel average over 30 years of experience in industry and training. Industries – CT&D serves a number of different industries including Automotive, Food, Metals, Packaging, Petroleum, Pharmaceutical, and Utilities. Benefits – Customers benefit in many ways from CT&D training and services. These benefits include increased knowledge, greater job satisfaction, better productivity, improved maintenance and troubleshooting techniques, better organization, and reduced costs. Hardware and Software Expertise – CT&D personnel are familiar with a variety of manufacturer hardware and software such as; ABB, Allen-Bradley, Autodesk, Avtron, Control Techniques, General Electric, Intellution, Magnetek, Microsoft, Modicon, Omniflow, Omron, P&H, Reliance, Rexroth, Robicon, Rosemont, Siemens, Square D, Unico, Vickers, Westinghouse, and Wonderware. Facilities and Equipment – CT&D offers its’ customers a state of the art Technical Training Center in Merrillville, Indiana and uses the latest equipment and software. Catalog Courses - CT&D delivers regularly scheduled catalog courses throughout the year at its’ Technical Training Center. Topics taught include Computer Aided Design (CAD), Electrical, Human Machine Interface (HMI), Hydraulics/Pneumatics, Industrial Machinery, Instrumentation, Mechanical, Motors, Drives, Process Lines, Programmable Logic Controllers (PLCs), and Safety. Customization – CT&D can customize training to fit the customers’ application and emphasize maintenance and troubleshooting techniques. Hand-on and Practical – Our training is always hands-on and practical. Classes are very interactive. Our instructors don’t just read out of a book. They provide useful information, and have a knack for making difficult subjects easy to understand. Flexibility – CT&D always works with its’ customers to schedule training and services when it’s convenient for them. On-site – Courses can be delivered at the CT&D Technical Training Center or on-site at the customers’ location.

Keep your personnel trained, process running, and know that you can rely on Crown Training & Development to help.

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What We Offer

Consulting and Staffing Support

CT&D can aid your existing workforce by providing any of the following support professionals:

• Instrumentation Engineer/Technician • Maintenance Coordinator/Consultant • Maintenance Supervisor • Metallurgical Defects Consultant • Procurement Coordinator • Quality Assurance Consultant • Safety Coordinator/Consultant • Systems Consultant

Documentation Services

CT&D can print, revise, or develop any of the following:

• Drawings (Electrical, P&ID, etc.) • Lockout/Tagout (LOTO) Procedures • Maintenance Manuals • Safe Job Procedures (SJPs) • Safety Manuals • Standard Operating Procedures (SOPs) • Study Guides • Test Development • Training Manuals • Troubleshooting Guides

Engineering Services and Automation

CT&D in conjunction with Crown ESA, satisfies our customer’s engineering services and automation requirements by utilizing professionals that can design, build, install, and service projects. Services include:

• Engineering • Field Service • Information Technology • Machine Design • Manufacturing • Process Control • Project Management • System Integration • 24/7/365 Emergency Service

Policy Training

CT&D can assist your company by teaching personnel the various policies that they are expected to understand such as;

• Company Policy • Safety Policy • Standard Operating Procedures (SOPs)

Safety Apparel

CT&D is an authorized Bulwark Protective Apparel reseller. Please contact us for a Bulwark catalog and our competitive pricing. Also, see our ad on the back cover of this catalog:

Safety Training

CT&D offers safety training that cover the following topics:

• Arc Flash Hazard – NFPA 70E • Burning Safety • Confined Space • Emergency Action Plans • Fire Protection and Prevention • Ladders and Stairways • Lockout/Tagout (LOTO) Procedures • Machine Guarding • OSHA 10-hour General Industry • Personal Protective Apparel (PPE) • Safe Job Procedures (SJPs)

Technical Training

CT&D offers both catalog and customized technical training in the followings areas:

• Computer Aided Design (CAD) • Electrical • Human Machine Interface (HMI) • Hydraulics/Pneumatics • Industrial Machinery • Instrumentation • Mechanical • Motors and Drives • Process Lines • Programmable Logic Controllers (PLCs)

Please see the Table of Contents of this catalog for more specific topics.

Training Services

In addition to our catalog courses and custom training, CT&D’s can also provide the following training services:

• Apprenticeship Program Development • Computer Based Training (CBT) • Testing • Training Coordinator • Training Needs Assessments

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Customer List

Abbott Labs Air Products & Chemicals Alumina Partners of Jam. Amgen AM General Ameren Energy Generating American Licorice Ann Arbor Machine Apollo America Corporation Applied Power & Controls Arcelor Mittal Steel Bacardi & Co. Bayer Corporation Beta Steel Boeing BP US Pipelines &Logistics Bull Moose Tube Car.-Sweetwater Paper Cargill, Inc. Chemical Lime Company Chevron Phillips Citizens Gas & Coke Util. Compania Electrica Conagra Foods Con. Grain & Barge Control Techniques Corn Products

Crown ESA Cummins, Inc. Dietrich Industries Dome Pipeline Dominion Troy Energy Dow Chemical DTE Energy DuPont East Bay Municipal Utility Eastman Chemical Exxon Mobil Feralloy Processing Co. Fermilab Flame Logic Ford Motor Company General Electric General Mills Georgia Pacific Gerber Food Products Goodrich Great Lakes Metals Harley Davidson Honeywell Hydro Aluminum IBEW/NCEA I/N TEK/KOTE ISA

Jupiter Aluminum Kelloggs Kinder Morgan Knauf Fiber Glass Littelfuse Magnetek Maple Leaf Farms Marathon Ashland Pipeline McGill Machine Rebuild Meade Electric Merit Steel Metro. Water Rec. District Minnesota State University M-TEC NASA Glenn Research Natural Ovens Navy Public Works Nestle Niagara LaSalle Nicor Gas NIPSCO/NISOURCE Northern Electric Novelis Nucor Steel Ohio State University Pall Medical Corp. Corporation

Pfizer Prairie Packaging Praxair Precoat Metals Purdue University Regen. Pharmaceuticals Roche Vitamins, Inc. Sargent & Lundy Scheffer, Inc. Siemens Solo Cup Steel Technologies Steel Warehouse Sullair Swagelok Tate & Lyle The Ohmart Corp. Thermal Process Unilever US Filter Control Systems US Gypsum USS POSCO U.S. Steel United Parcel Systems Virgin Is. Water & Power Visteon West Shore Pipeline Weyerhaeuser Products

Testimonials

“Well prepared and presented. Instructor relates well with students, and firmly grounds the training with practical applications.”

“Of all the electrical classes I have been in, this was the most informative and helpful in my day to day job.”

“The course was very well set up. The instructor was knowledgeable about the industry and the equipment”

“The course was fun, informative, and educational. The instructor was fantastic. He was very enthusiastic and knowledgeable about the drives, and how they work.”

“Instructor put you at ease and made you feel comfortable.”

“I learned a lot of useful information. The instructor was able to present the material at the level we needed, based on our knowledge coming into the course. He was very flexible in his plan, based on our needs.”

“Excellent presentation of drive information and basics! Instructor presents information in a way that all of the classroom attendees can understand. Very good labs.”

“The content of this class was excellent! They incorporated our actual equipment into classroom setting very professionally. One of the better classes I’ve taken! Visuals of our actual equipment were clear and informative.”

“Instructor explained any questions you have without making you feel bad. He did a great job. Great program!”

“The instructor always made sure we understood the material before going further. I’m glad I came, and will suggest it to others as well.”

“Glad we had real problems to work on. Especially the communications problems rack to rack. The small class helped a lot to foster Q & A’s. Thanks for the REAL help.”

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Experience

Automotive

• Assembly Plant - AB RSView HMI Maintenance and Troubleshooting

• Parts Manufacturing Plant - Siemens PLC and Control System Training

• Stamping Plant - AB PLC 5 Maintenance and Troubleshooting

• Assembly and Stamping Plant – AutoCAD Training

Food

• Corn Processing Facility - AB 1336 and Powerflex Drives Training

• Corn Processing Facility - AB Controllogix PLC Maintenance and Troubleshooting

• Food Processing Plant - Siemens PLC and System Maintenance Troubleshooting

• Corn Processing Facility - Instrumentation Training

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Metals

• Blast Furnace - AB 1395 Drive Maintenance and Troubleshooting

• Blast Furnace - Skip Hoist System Training

• Continuous Caster - GE 90-30 PLC using Genius I/O and Machine Edition

• Continuous Caster - GE 90-70 PLC Maintenance and Troubleshooting

• Crane – Electrical and Mechanical Maintenance and Troubleshooting

• EGL - SLC 500/Avtron Drive System Training

• Hot Strip Mill - Quality Control Training

• Hot Strip Mill - Slab Depiler Electrical Control System Maintenance and Troubleshooting

• Pickle Line - AB Controllogix using RSLogix 5000

• Sheet Mill - Switchgear Breaker Maintenance Training

• Tin Mill - AB RSView SE Training

• Power House - Start-up Assistance and instrumentation Training

Packaging

• Packaging Facility - Control Techniques Mentor DC Drive System Training

• Package Handling Company - Electrical Safety -Training

• Container Company - AB ControlLogix Maintenance and Troubleshooting Training

• Packaging Facility - Control Techniques Unidrive SP Training

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Petroleum

• Arc Flash Safety Training based upon the NFPA 70E

• Basic and Advanced PLC (AB, GE, Omron, and Siemens) for Pipeline Operator Qualifications

• Basic Measurement: Standards and Practices

• Basic Rigging Training

• Basic Station Fault Recognition and Resolution

• Electrical and Motor Control Circuits and Troubleshooting

• Medium Voltage and Relay Coordination Training

• Operation and Maintenance of OmniFlow Computers

• Pipeline and Terminal Lockout/Tagout (LOTO) Procedure Writing

• Programming and Troubleshooting of SEL Protective Relays

• SEL Relay Programming and Troubleshooting Training

• Shock Hazards Safety Training for Office Personnel (Computer Based Training: CBT)

• Standard Operating Procedure Writing

• Troubleshooting and Repair of Pumping Stations

Pharmaceutical and Consumer Products

• Pharmaceutical Plant - AB SLC 500 PLC Training

• Pharmaceutical Plant - AC Motors and Drives Maintenance Training

• Pharmaceutical Plant - Machine Alignment Training

• Soap Production Facility - AB PowerFlex Drive Training

Utilities

• Boiler House - Operator Training

• Power Generating Plant - AB PLC and HMI System Maintenance and Troubleshooting

• Power Generating Plant - High Voltage Breaker Maintenance Training

• Powerhouse - Instrumentation Training

• Water Treatment Facility - Instrumentation Training

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Computer Aided Design (CAD)

Basic AutoCAD: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $750

This course is an introduction to computer-aided drafting (CAD) using the AutoCAD LT software program. Topics covered include AutoCAD LT graphics and text windows, user interface, drawing setup parameters, rectangular and polar coordinate entry, display control functions, 2D geometric objects, selection sets, object snap modes, X and Y coordinate filters, inquiry commands, text creation and modification, and 2D editing commands. The course applies the AutoCAD LT program to electrical schematic, mechanical, and architectural drawings. Prerequisites: Prior experience with Microsoft Windows

1/23/12 4/9/12 7/23/12 10/22/12

Advanced AutoCAD: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $750

This course introduces the more advanced features of the AutoCAD LT software program. The topics covered in this course include editing polylines and splines, dimensioning and dimension variables, hatching patterns and techniques, printing and plotting a drawing, creating and setting up paper space layouts, blocks, attributes and external references, isometric drawing and dimensioning. Prerequisites: Basic AutoCAD

3/5/12 5/14/12 8/20/12 11/26/12

Electrical

Basic Industrial Electricity: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This is a 4-day introductory course. Course topics include: Basic electrical wiring, electrical safety and theory, Digital multi-meters, lighting circuits, electro-mechanical relays, motor operation, and basic motor control. Prerequisites: None

1/30/12 4/30/12 9/10/12 Switchgear Breaker Safety & Maintenance: Course hours – 8:00 am to 4:00 pm; Monday – Wednesday $995

Upon completion of this course, the student should be able to describe and perform the racking of a breaker in/out with a strong emphasis on safety. Topics covered include: overview of NFPA 70E PPE requirements while racking in/out; defining low, medium, and high voltage; breaker status indicators; protective relaying; substation components; single-line, elementary, connection, and interconnection diagrams; ANSI/IEEE device/function number; breaker X/Y anti-pump circuit; start, run breaker; stored/magnetic energy closing/opening; synchronous motor field application timed/frequency, and trip circuit. Prerequisites: None

3/12/12 8/27/12 11/5/12

Reading Electrical Drawings: Course hours – 8:00 am to 4:00 pm; Friday $350

This is a one-day seminar designed to improve your ability to read, interpret and analyze electrical ladder diagrams. Topics covered are electrical symbols, ladder diagram layout, basic rules of ladder drawings, and types of control devices, differences between electromechanical and solid-state relays, and the role of the programmable controller in electrical control. Prerequisites: None

2/10/12 4/20/12 8/10/12 11/9/12

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Human Machine Interface (HMI)

Allen-Bradley Basic Factory Talk View SE: Please call for a quote

Students will create and configure a project and set up communications with a PLC using RSLinx. Additionally, participants will create graphic displays, enter and manipulate data tags, develop and manipulate operator displays, configure and run alarms, set up trends and security and start up settings. GE Fanuc Basic Proficy HMI/SCADA Cimplicity: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

Participants will configure a project and I/O Drivers to communicate with Cimplicity. Create and edit Point Database Tags and Graphic Screens. Configure a system for operator controls, alarming, logging, and security. Develop and modify operator screens, alarm viewers, and trend charts. Prerequisites: Working knowledge of Windows environment

2/20/12 6/18/12 10/15/12 GE Fanuc Proficy HMI/SCADA iFix: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course is designed for those who develop, configure, and use applications with an iFIX system. Participants will configure iFIX nodes and I/O Drivers to communicate with iFIX. Create and edit Process Database Tags and Graphic Screens. Configure a system for operator controls, alarming, logging, and security. Develop operator screens, alarm screens, and trend screens. Prerequisites: Working knowledge of Windows environment

4/16/12 8/27/12 12/10/12 Wonderware Basic Intouch: Please call for a quote

This course is designed for those who will maintain and modify applications with a Wonderware Basic Intouch system. Students will create and configure a project and set up communications with a PLC. Additionally, participants will create graphic displays, enter and manipulate data tags, develop and manipulate operator displays, configure and run alarms, set up trends, security and start up settings.

Hydraulics

Basic Hydraulics: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course is designed for those who are responsible for the operation and maintenance of industrial hydraulic systems. Also, those who simply wish to acquire a basic knowledge of hydraulic systems will benefit from this course. Basic hydraulic principles and laws will be covered, along with detailed descriptions of the theory and operation of all essential components. Hands on exercises will be conducted using industrial grade equipment. Various pumps will be discussed including power requirements to drive these pumps. Detailed maintenance practices directed to promote reliable equipment service is part of the presentation. Troubleshooting and construction of basic systems are incorporated in the lab exercises. Prerequisites: None

2/13/12 6/4/12 10/29/12

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Industrial Machinery

Basic Machine Alignment: Course hours – 8:00 am to 4:00 pm; Monday – Wednesday $995

This course presents the basics of Machine Alignment. Assessments, Tools, and Field Exercises are included in the curriculum. Upon completion, the student should be able to: discuss why alignment is beneficial, read and interpret measuring instruments, describe a soft foot, make shim size calculations, demonstrate straight edge alignment techniques, demonstrate the use of a dial indicator in an alignment application, and operate laser alignment equipment. Prerequisites: None

4/2/12 8/6/12 12/10/12 Basic Rigging, Inspection, & Signaling: Please call for a quote

Crown Training and Development will customize this program for your specific application. Topics include safety, rigging equipment, rigging fundamentals, determining weight of a load, moving and manipulating loads, inspections of slings and hardware, and the completion of required forms. Basic Weighing Systems: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course presents an introduction to Weighing Systems. The following topics are covered; tension strain gage load cells, motion weighing, how a load cell works, how to troubleshoot load cell and weighing systems, calibration methods, and how Handbook 44 applies to weighing systems. Prerequisites: None

1/9/12 4/30/12 8/27/12 Industrial Brake Maintenance: Please call for a quote

Crown Training and Development will customize this program for your specific application. Training includes field adjustment instruction. Your specific type of brakes will be covered. Basic Mechanical Print Reading: Course hours – 8:00 am to 4:00 pm; Friday $350

This course provides the student with the fundamentals essential to reading and interpreting Basic Mechanical Prints. Subjects include drawing and measurement tools, tolerances, clearances and fits, types of drawings/prints, types of material, bolts and fasteners, and types of gearing and couplings. Prerequisites: None

2/3/12 4/27/12 7/27/12 10/5/12

Industrial Machinery

Scaffolding: Please call for a quote

This course consists of subjects designed to provide an understanding of the various aspects of erecting scaffolds “from the ground up.” Included in this course are: the base of scaffolds, access, fall protection while on scaffolds, bracing of scaffolds, tying in of scaffolds, support structures, platforms, falling object protection, electrical hazards and inspections and tagging. The Scaffold Training Course can be altered and designed for specific industries to fit your needs, such as: Steel Mills, Off-Shore Oil Operations, Masonry, Petro-Chemical, Nuclear Power Plants, Coal Burning Facilities, Natural Gas Facilities, Mining Operations Parts 46 & 48, Commercial Construction and Waste Water Treatment Plants. This course can be delivered for “User Training,” “Competent Person Training” and “Inspector Training.” Overhead Crane Inspection & Maintenance: Please call for a quote

Crown Training and Development will customize this program for your specific application. Topics may include your inspection and maintenance programs, SJPs, LOTO procedures, Documentation, Overhead and Mobile Crane Operator Training.

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Instrumentation

Basic Instrumentation: Course hours – 8:00 am to 4:00 pm; Monday – Friday $1250

This course uses classroom and laboratory exercises to build a foundation in industrial measurement and control. The basic concepts of pressure, level, flow, and temperature are covered. Reading and interpreting basic piping and instrument drawings (P&ID) is also included. Students will calibrate transmitters and test measurement loops. Prerequisites: None

1/30/12 6/4/12 10/1/12 Advanced Instrumentation: Course hours – 8:00 am to 4:00 pm; Monday – Friday $1250

This course covers installation, calibration, and maintenance of measurement devices. An examination of the devices used in measurement and control systems, such as PID (Proportional, Integral, and Derivative) controllers, transmitters, transducers, and recorders is covered. Topics covered are loop characteristics, test equipment, calibration, and configuration, maintenance and installation, working in hazardous locations, and trends. Reading and interpreting advanced Piping and Instrument Drawings (P&ID) will also be included. Prerequisites: Knowledge of Basic Instrumentation

3/5/12 7/9/12 11/5/12 Troubleshooting and Tuning PID Loops: Course hours – 8:00 am to 4:00 pm; Monday – Friday $1250

This course reviews and then build upon the concepts of proportional, integral and derivative control with advanced topics such as cascade, ratio and feed-forward control being covered. Various methods of controller tuning are reviewed and practiced. Control loop troubleshooting techniques for single-loop and multi-loop systems are included. A review of reading and interpreting advanced Piping and Instrument Drawings (P&ID) is also covered. Prerequisites: None

4/2/12 7/30/12 12/3/12

Motors and Drives

ABB Platform and Drives: Please call for a quote

This is a customized class. Crown Training and Development will customize this program for your specific application. This course targets personnel who maintain ABB Drives. Motor theory, troubleshooting, and drive power circuit operation is covered depending upon your application. Allen-Bradley PowerFlex AC Drives: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course is for those who install and maintain the Allen Bradley PowerFlex family of AC drives. Basic AC motor and drive theory will be covered with emphasis placed on the parameter sets associated with this drive. The expanded communications capability of these drives will also be addressed. Prerequisites: None

2/27/12 6/25/12 10/22/12 Allen-Bradley PowerFlex DC Drives: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course is for those who install and maintain the Allen-Bradley PowerFlex family of DC drives. Basic DC motor and drive theory will be covered with emphasis placed on the parameter sets associated with this drive. The expanded communications capability of these drives will also be addressed. Prerequisites: None

4/23/12 8/20/12 12/17/12 Allen-Bradley 1336 Plus AC Drive: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course targets personnel who maintain Allen-Bradley AC Drives. AC motor theory, drive power circuit operation, accessing and modifying drive control parameters, and troubleshooting are covered. Prerequisites: None

1/23/12 5/21/12 9/24/12 Allen-Bradley 1395 DC Drive: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course targets personnel who maintain Allen-Bradley DC Drives. DC motor theory, drive power circuit operation, accessing and modifying drive control parameters, and troubleshooting are covered. Prerequisites: None

3/26/12 7/30/12 11/26/12

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Motors and Drives

Avtron ADD-32 Drive Maintenance: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course targets personnel who maintain Avtron ADD-32 Drives. Drive power circuits and their operation are reviewed. Troubleshooting the drive will also be covered. You will set-up and start the drive, tune the drive, and send commands. Prerequisites: None

1/9/12 5/7/12 9/10/12 AC/DC Drive Fundamentals: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course will provide you with the opportunity to learn the basics for both AC and DC industrial drives. Hardware and operation are covered. You will also set-up a basic AC and DC drive. Prerequisites: None

1/16/12 5/14/12 9/17/12 Control Techniques DC Drives & Motors: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course targets personnel who maintain Control Techniques Drives. Drive power circuits and their operation are covered. Troubleshooting the drive will also be discussed. You will set up and start the drives, tune the drives, and send commands. Prerequisites: None

3/12/12 7/9/12 11/12/12

Motors and Drives

Control Techniques Unidrive AC Drive: Please call for a quote

This 4-day course covers Introduction and Servo Motors, Programming and Configuring the UniDrive in Open Loop, Closed Loop, and Servo modes of operation, and Drive set-up troubleshooting, and parameter review using the UniSoft set-up program. Electrical Control Circuits & Troubleshooting: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

Control circuits, troubleshooting, two-wire control with manual selection, overload protection, three-wire control-start/stop/jog/inch circuits, sequence start and stop, automatic sequence starting, reversing circuits, plug and anti-plug circuits, two speed motor control, and reduced voltage starting circuits. Prerequisites: None

3/19/12 7/16/12 10/1/12 Magnetek Drives: Please call for a quote

This course is designed for personnel who install, configure or maintain GPD Drives. Topics included are how to operate the drive, drive hardware, principles of operation, troubleshooting techniques, installation, configuring, maintenance, software options, common applications, energy savings, and an overview of network communications options. Motor Maintenance & Troubleshooting: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course is designed for motor maintenance personnel. This class presents the procedures needed to locate and correct a malfunction in an electric motor quickly and efficiently. Topics are electrical safety, magnetism, transformers, motors, DC motor control, motor maintenance, brakes, AC motor control, and AC motors. Prerequisites: None

2/20/12 6/18/12 10/15/12

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Motors and Drives

Robicon DC Drives: Please call for a quote

This course is for those who maintain Robicon DC Drives. Basic DC motor and drive theory will be covered, with emphasis placed on SCR operation and testing. The analogue techniques used by Robicon will be reviewed. Troubleshooting exercises at the component level will be included in this course

Motors and Drives

Siemens 6RA70 Drives: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course is designed for personnel who are required to maintain a Siemens 6RA70 Drive. Subjects covered are fault diagnosis, locating and rectifying faults to power electronic component level, distinguishing between drive unit and external faults, optimizing the drive unit using system setting, and using generated fault codes in troubleshooting. Prerequisites: None

2/6/12 6/11/12 10/8/12

Unico Drives: Please call for a quote

Crown Training and Development will customize this program for your specific application. This course target personnel who maintain Unico drives. Motor theory, troubleshooting, and drive power circuit operation is covered depending on your application.

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Process Lines and Facilities

Process Line Fundamental & Tension Analysis: Course hours – 8:00 am to 4:00 pm; Monday – Friday $1250

This course consists of subjects designed to provide an understanding of the various drives, which make up a process line and the application of electric motors, controls, and power supplies needed to satisfy their requirements. Practical application problems will be solved as part of the course. Included in the course are discussions on DC Motors, AC Motors, Multiple Motor Drives, Bridles, Helper Drives, Generators, Thyristor Power Supplies, Variable Frequency Power Supplies, Reels, Storage Devices, Levelers, and Slide Trimmers. A practical discussion of the principles of bridle operation and the engineering required to obtain successful operation will be reviewed. An in depth discussion of reels, their components, and their operation on various types of process lines will be presented. Tension Analysis calculations of a typical line will be discussed including how to calculate and handle bending and friction losses. During this course, students are encouraged to bring up particular problems for analysis. Prerequisites: None

4/9/12 8/6/12 12/10/12 Cogen Facility Operation & Maintenance Training: Please call for a quote.

Crown Training and Development can customize operation and maintenance training for your Cogen Facility personnel. Topics taught can include: Safety, Facility Layout, Equipment Identification, Electricity, Instrumentation and Control, Valves, Pumps, Compressors, Print Reading, Gas and Steam Turbines, Boilers, Feed Water, Water Treatment, Environment and Health, and Integrated Operation.

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Programmable Logic Controllers

Allen-Bradley Basic PLC 5: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This is a course that examines the PLC 5 hardware, system configuration and installation, basic instruction set and programming. Real World examples of motor control circuits, alarming circuits, predictive maintenance circuits, troubleshooting techniques, analog cards, scaling and much more topics are covered. Prerequisites: None

1/9/12 5/7/12 9/10/12 Allen-Bradley Advanced PLC 5: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This is a continuation of the Basic PLC 5 course and covers advanced instructions such as data transfer, bit manipulation, sequencers, file arithmetic logic, and PID Loops. Wiring a data highway and sending data between PLC’s via messages are also covered. Prerequisites: None

3/12/12 7/9/12 11/12/12 Allen-Bradley Basic ControlLogix: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course is for those who have little or no working experience with ControlLogix systems and who need to interpret, make changes to, and/or draft Ladder Logic. Participants will identify the hardware associated with a Basic ControlLogix system, create and modify an RSLogix 5000 project, establish communications with a Controller, create and monitor Data Tags, document and search Ladder Logic. They will also modify and program Timers, Counters, Program Control Instructions, Compare Instructions, Compute Instructions, and Basic Math Instructions. Prerequisites: None

2/13/12 6/11/12 10/8/12 Allen-Bradley Advanced ControlLogix: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course is for those who develop, debug, program or maintain ControlLogix Controllers using Function Block Diagrams, Structured Text, and/or Sequential Function Chart Programming. Participants will create and organize a Project, communicate with local I/O. They will create Function Block Diagrams, program Logical Function Blocks, Timer Function Blocks, Counter Function Blocks, and Analog Function Blocks. They will also program in Structured Text and Sequential Function Chart Routines. Prerequisites: None

4/9/12 8/6/12 12/10/12

Programmable Logic Controllers

Allen-Bradley Basic ControlLogix Maintenance & Troubleshooting: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course is for those who are responsible for maintaining a ControlLogix system and who are familiar with basic ladder logic and controller concepts. Students will monitor and edit tags, edit ladder logic, document/print and search for project components, create trend charts and watch lists, force I/O and toggle bits. Participants will also troubleshoot controller problems, digital I/O problems, analog I/O problems, and power supply problems. Prerequisites: None

3/5/12 7/23/12 11/5/12

Allen-Bradley SLC 500: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course examines SLC 500 hardware, system configuration and installation, basic instruction set and programming. Real world examples of motor control circuits, alarming circuits, predictive maintenance circuits, troubleshooting techniques, analog cards, scaling, and much more is covered. Prerequisites: None

2/6/12 6/4/12 10/1/12

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Programmable Logic Controllers

GE Fanuc Basic 90-30 using Proficy ME Software: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course examines the Series 90-30 basic hardware and Proficy Machine Edition software. The back-plane, power supply, CPU, discrete and analog I/O modules are covered as well as project creation, hardware configuration, addressing, program organization and basic programming. This course includes routine maintenance such as: going online, uploading/downloading, project backup, changing modes of operation, battery replacement, setting of the PLC time/date, changing addresses and editing variable descriptions. Real world examples of control circuits, alarm circuits and analog scaling are incorporated. Troubleshooting features of the software and I/O card maintenance are also covered. Prerequisites: None

1/16/12 5/14/12 9/17/12 GE Fanuc Basic 90-30 using LM90 or VersaPro Software: Please call for a quote

GE Fanuc Advanced 90-30 using Proficy ME Software: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course is a continuation of the Basic Series 90-30 course and covers advanced instructions such as data transfer, bit manipulation, and PID Loops. Additionally, Genius I/O installation, configuration, Hand-Held Monitor, and troubleshooting are covered. Prerequisites: None

3/19/12 7/16/12 11/12/12 GE Fanuc Advanced 90-30 using LM90 or VersaPro Software: Please call for a quote

Programmable Logic Controllers

GE Fanuc Basic 90-70 using Proficy ME Software: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course examines the Series 90-70 basic hardware and Proficy Machine Edition software. The chassis, power supply, CPU, discrete and analog I/O modules are covered as well as project creation, hardware configuration, addressing, program organization and basic programming. This course includes routine maintenance such as: going online, uploading/downloading, project backup, changing modes of operation, battery replacement, setting of the PLC time/date, changing addresses and editing variable descriptions. Real world examples of control circuits, alarm circuits and analog scaling are incorporated. Troubleshooting features of the software and I/O card maintenance are also covered. Prerequisites: None

2/20/12 6/18/12 10/15/12 GE Fanuc Basic 90-70 using LM90 or VersaPro Software: Please call for a quote GE Fanuc Advanced 90-70 using Proficy ME Software: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course is a continuation of the Basic Series 90-70 course and covers advanced instructions such as data transfer, bit manipulation, and PID Loops. Additionally, Genius I/O installation, configuration, Hand-Held Monitor, and troubleshooting are covered. Prerequisites: None

4/16/12 8/13/12 12/17/12 GE Fanuc Advanced 90-70 using LM90 or VersaPro Software: Please call for a quote

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Programmable Logic Controllers

GE Fanuc Basic PACSystems RX3i: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course examines the PACSystems RX3i basic hardware and Proficy Machine Edition software. The back-plane, power supply, CPU, discrete and analog I/O modules are covered as well as project creation, hardware configuration, addressing, program organization and basic programming. This course includes routine maintenance such as: going online, uploading/downloading, project backup, changing modes of operation, battery replacement, setting of the PLC time/date, changing addresses and editing variable descriptions. Real world examples of control circuits, alarm circuits and analog scaling are incorporated. Troubleshooting features of the software and I/O card maintenance are also covered. Prerequisites: None

1/23/12 5/21/12 9/24/12 GE Fanuc Advanced PACSystems RX3i: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course is a continuation of the basic RX3i course, and covers advanced instructions such as data transfer, bit manipulation, user-defined function blocks, function block diagrams, structured text, and PID loops. Additionally, Genius I/O installation, hand-held monitor, configuration, and troubleshooting are covered. Prerequisites: None

3/26/12 7/23/12 10/29/12 GE Fanuc Basic PACSystems RX7i: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course examines the PACSystems RX7i basic hardware and Proficy Machine Edition software. The chassis, power supply, CPU, discrete and analog I/O modules are covered as well as project creation, hardware configuration, addressing, program organization and basic programming. This course includes routine maintenance such as: going online, uploading/downloading, project backup, changing modes of operation, battery replacement, setting of the PLC time/date, changing addresses and editing variable descriptions. Real world examples of control circuits, alarm circuits and analog scaling are incorporated. Troubleshooting features of the software and I/O card maintenance are also covered. Prerequisites: None

2/27/12 6/25/12 10/22/12

Programmable Logic Controllers

GE Fanuc Advanced PACSystems RX7i: Course hours – 8:00 am to 4:00 pm; Monday – Thursday $1250

This course is a continuation of the basic RX7i course, and covers advanced instructions such as data transfer, bit manipulation, user-defined function blocks, function block diagrams, structured text, and PID loops. Additionally, Genius I/O installation, hand-held monitor, configuration, and troubleshooting are covered. Prerequisites: None

4/23/12 8/20/12 12/3/12 GE Fanuc Series Six and Genius I/O: Please call for a quote

This course examines the Series Six hardware, system configuration and installation, basic instruction set and programming. Real World Examples of motor control circuits, alarming circuits, predicative maintenance circuits, troubleshooting techniques, fault tables, analog cards, scaling, Genius I/O installation, configuration, Hand-Held Monitor, and much more are covered.

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Programmable Logic Controllers

Modicon Basic PLC with ProWorx 32: Please call for quote

This course examines the Modicon Quantum PLC covering the installation, configuration, and maintenance of a typical system. Basic functions and capabilities will be explored through construction and programming examples. Discrete I/O, timers, counters, and block moves will be covered. Modbus communications networks will be incorporated. Modicon Advanced PLC with ProWorx 32: Please call for a quote

This course is a continuation of the basic Modicon course, and covers analog I/O, advanced instructions, such as data manipulation, sub routines, and mathematical functions. Redundant communications and Modbus Plus communications networks will also be explored.

Siemens Basic PLC 505: Please call for qoute

This course examines the Siemens PLC 505 hardware, system configuration and installation, basic instruction set and programming. Real world examples of motor control circuits, alarming circuits, predictive maintenance circuits, troubleshooting techniques, analog cards, scaling and much more are covered. Siemens Basic PLC S7-300: Please call for a quote

This course examines the Siemens PLC S7-300 hardware, system configuration and installation, basic instruction set and programming. Real world examples of motor control circuits, alarming circuits, predictive maintenance circuits, troubleshooting techniques, analog cards, scaling and much more are covered.

SAFETY

OSHA 10-Hour General Industry Outreach Training Program: Course hours – 8:00 am to 4:00 pm; Thursday – $450 8:00 am to 12:00 pm; Friday

This 10-hour program is intended to provide instruction on a variety of general industry safety and health standards to entry-level participants. Course topics covered include; Introduction to OSHA, Inspections, Citations and penalties, walking and working surfaces, means of Egress and fire protection, hazardous materials, personal protective equipment, machine guarding, hazard communication, blood borne pathogens, and safety and health programs Prerequisites: None

1/19-20/12 4/12-13/12 7/12-13/12 10/11-12/12

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SAFETY

Arc Flash Hazard Awareness Training for Qualified Personnel: Course hours – 8:00 am to 4:00 pm; Friday $350

This 8 hour course, based on the NFPA 70E, can provide a Standard for Electrical Safety in the workplace. Topics covered include: recognizing and avoiding electrical hazards, describing the hazards of an arc flash, reading and interpreting arc flash labels, describing the requirements for qualified personnel, identifying the types of Personal Protective Equipment, and the required Personal Protective Equipment based on the hazard risk category. Prerequisites: None

3/30/12 6/29/12 9/28/12 12/21/12

SAFETY

Fall Protection Training: Please call for a quote

This course consists of subjects designed to provide an understanding of the various Fall Protection techniques. Included in the course are: class discussions, PowerPoint Presentation, participant guide and practical hands-on. The Fall Protection Training Course can be tailored to fit your needs for both Commercial and Industrial requirements. The course will include Personal Fall Arrest System, Anchorage Points, Connections and Connectors, Lanyards, Self Retracting Lines, Vertical Life Lines, Horizontal Life Lines, Fall Protection Plans and Inspections of Equipment.

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Course Registration Form

Registrations are accepted by phone (219) 947-0845, or by faxing this form to: (219) 945-1868

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Please make all checks and Purchase Orders payable to: Crown Training and Development, Inc. Class Size is limited. Please register at least one week prior to the course. No cancellation charges will be made if Crown Training and Development is notified more than one week prior to the start of class. Fees include refreshments, lunch, and all necessary course manuals and materials. All catalog classes are held at Crown Training and Development, Inc., unless requested otherwise. Crown Training and Development, Inc. reserves the right to change prices, cancel and/or reschedule any classes. Customized and/or on-site training is also available upon request. Please call for details.

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Driving Directions and Map

Crown Training & Development, Inc. 2642 East 84th Place, Merrillville, IN 46410 Phone: 219-947-0845 Fax: 219-945-1868 From Indianapolis: I-65 North to exit 253A turn off onto ramp towards US 30 (East) to Colorado Street (Chicago Home Fitness on Right), turn right. Take to 84th Place and make a right. Take 84th Place approximately ½ mile and then turn right into CT&D complex. From South Bend: Take I-80 (I-94) West. At I-80 Exit 12A turn onto ramp towards I-65 Indianapolis. Merge onto I-65 (South-West). At I-65, exit 253A; turn off onto ramps towards US 30 Valparaiso. Continue East on US 30 to Colorado Street (Chicago Home Fitness on right). Make a right on Colorado Street and take to 84th Place. Make a right on 84th Place. Take approximately ½ mile and then turn right into the CT&D complex. From Chicago: Take I-294 South to I-65 South in Indiana. At I-65, exit 253A; turn off onto ramp towards US-30 -Valparaiso. Continue East on US 30 to Colorado Street (Chicago Home Fitness on right). Make a right onto Colorado Street and take to 84th Place. Make a right onto 84th Place. Take approximately ½ mile and then turn right into CT&D complex.

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