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Transcript of TABLE OF CONTENT - Galebmetalpack.galeb.com/wp-content/uploads/2010/03/GMP-Catalog-2012... · TABLE...

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TABLE OF CONTENT

ABOUT COMPANY - QUALITY POLICY ..........................................................................................................1

METAL SHEET CUTTING ...............................................................................................................................2

CTP (computer to plate) ..............................................................................................................................2

METAL SHEET COATING ...............................................................................................................................3

METAL SHEET LITHOGRAPHY ......................................................................................................................3

ALUMINIUM CAPS PRODUCTION ................................................................................................................4

ALUMINIUM CAPS ......................................................................................................................................5

CAPS FOR WINE BOTTLES ...........................................................................................................................6

ALUMINIUM TUBES .....................................................................................................................................7

ALUMINIUM PHARMACEUTUCAL CAPS ......................................................................................................7

CROWN CORKS ............................................................................................................................................8

TINS AND CANS FOR CHEMICALS ...............................................................................................................9

TINS AND CANS FOR CHEMICALS ..............................................................................................................10

TINS FOR FOOD PRODUCTS .......................................................................................................................11

DECORATIVE TINS ......................................................................................................................................12

PLASTIC AND PET PRODUCTS ....................................................................................................................13

ADVERTISING MATERIAL ...........................................................................................................................14

ADVERTISING SHELFS ...............................................................................................................................14

TECHNICAL SUPPORT ................................................................................................................................15

ENGINEERING AND DEVELOPMENT .........................................................................................................16

REFERENCE LIST .........................................................................................................................................17

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Packaging Product Factory, Sabac

ABOUT COMPANY - QUALITY POLICYGood and high quality wrapping material is the best advertisement for your products and therefore we offer our wide range of wrapping/packaging material for food, chemical and pharmaceutical industry as well as PET per-forms. Our employees and the state-of-the art equipment we have will certainly be able to meet all your needs. Metal Packaging Material Plant has merged large production giants of ex Yugoslavia in this field which, after priva-tization process, have become the part of Galeb Group d.o.o. The factory Limoprodukt from Novi Sad has the lon-gest tradition among them as it has been operating in this field since 1922. By constant investment into purchase of state-of-the-art machines and new technology, Metal Packaging Material Plant strives to gain a leading position in this field in the Balkans. More information you can find out on our internet page. As we have completed pro-duction process, all in one, we would like you to become our business partner. We can offer you the best quality packaging/wrapping material from our production lines and make new products based on your needs and wishes.

GALEB METAL PACK achieves the aforementioned goals by using and constant improving integrated Quality Management System (ISO 9001:2008), environmental protection (ISO 14001:2004), health protection and occu-pational safety (OHSAS 18001:2007), HACCP - CAC/RCP 1-1969, Rev. 4-2003 Recommended international code of practice – General principles of food hygiene and IFS which includes:

applying all quality control measures to increase customers’ satisfaction; continuous following global trends of products of our product range; managing leadership role by management; top quality and safety of our products at all times; employees participate in planning, realization and evaluation of all activities in production process; establishing and managing production of packaging/wrapping products that contribute to customers’ satisfaction; constant product control and managing the process of purchase of raw material, production, storing and

selling products, marketing; developing partnerships with suppliers; constant production improvement; decision making based on collected and analyzed data; taking all necessary measures to achieve reduction of environmental impact on living condition in terms of

air emission, water release , soil pollution and disposal of harmful and harmless waste; rational consumption of power and natural resources necessary for production; care about employees’ health and safe working conditions by applying preventive actions that will block or

minimize impact of noise, vibration, dangerous materials, high working temperatures, equipment, trans-port vehicles and other risks posed on employees and visitors;

training and increasing awareness of all employees about the need and importance of their engagement and contribution to successful operation of integrated production system;

applying Good Manufacturing Practice (GMP) and Good Hygiene Practice (GHP) rules;

GALEB METAL PACK quality policy is always available and periodically reviewed by employees and interested parties.

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CTP (computer to plate) We use the latest technology CTP equipment for prepress, format B0, which enables the best quality produc-tion and complicated graphical design. The Prepress Department for graphic preparation is able to produce the newest graphic design in a very short time based on the customer’s request.

CTP equipment for prepress

METAL SHEET CUTTING The plant is equipped with high technology line LITTELL for cutting metal sheets from coils.

TECHNICAL DATASheet thickness from 0.125 mm to 0.525 mmCoil width from 600 mm to 1250 mmCutting length from 457 mm to 1700 mmThere is a possibility of cutting by scroll knives

LITTELL scrolling and cutting line

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Average working capacity of each line separately is 4.500 sheets per hour. Metal sheets with thickness of 0.14 – 0.5 mm, minimum size of 500 x 700 mm and maximum of 1100 x 950 mm can be printed. By our own techni-cal and design preparation, we have a completed process from conceptual design up to offset plate making. Tin plate coating and printing services are rendered to clients as well, and they are intended for packaging/wrap-ping industry’s needs regarding food products and technical contents.

METAL SHEET LITHOGRAPHY Two high-productive coating lines and two lines for printing on tin plate and aluminium sheet are installed for metal sheet varnishing and printing. Only lacquers of the best known global producers, resistant to pasteuriza-tion and sterilization, are used for varnishing. Quality control is equipped with modern equipment, which guar-antees continuous, high quality of products.

Printing line

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METAL SHEET COATING Two lines for coating, one for tin plate sheets and one for aluminum sheets are installed. Only the lacquers of the best known global producers, resistant to pasteurization and sterilization, are used for varnishing. It is possible to coat metal sheets thickness from 0,14 to 0,5 mm minimal dimension 500 x 700 mm and maximum 1100 x 950 mm.

Coating line

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ALUMINIUM CAPS PRODUCTION According to constant investments in equipment and production capacity, Galeb Metal Pack has a very fast and modern press for deep drawn caps which uses for stel-cap production.

Our modern five-color line for the lateral printing of aluminium caps will allow us to make any graph-ic design according to your needs and wishes.

The latest investment is a new line of a high capacity for assembling and rolling machine of the well known manufacturer Bortolin Kemo.The line is for production of all dimensions of stel-cap program, with all kinds of inserts.

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ALUMINIUM CAPS Aluminium caps are used for closing of glass bottles filled with mineral and natural waters, non-alcoholic and alcoholic beverages, pharmaceutical and technical contents, juices. Caps are packed in polyethylene bags and five-layer cardboard boxes. The way of packing disables contamination of caps. Caps have certificate of health safety. Caps are delivered with sealants made of expanded polyethylene or with dosage safety valve.

Aluminium closures ”Stel-cap” are used for closing glass bottles filled with alcoholic beverages, wine and other drinks. Closures are packed in polyethylene bags and five-layer cardboard boxes. Closures have health safety certificate.

TECHNICAL DATA - Stel-cap CLOSURES

TECHICAL DATA – SCREW CAPSCap dimensions are as follows (d x h): ø 20 x 15 mmø 28 x 15 mmwith PVC free sealantø 28 x 18 mm ø 28 x 22 mmø 31,5 x 18 mmø 31,5 x 24 mm

Closure dimensions are as follows (d x h):ø 28 x 38 mmø 30 x 60 mmø 31,5 x 40,5 mmø 31,5 x 44 mmø 31,5 x 57 mmø 31,5 x 60 mm

d

h

d

h

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CAPS FOR WINE BOTTLES Following the global trends in modern wine industry we developed a special program for packaging and storing good quality wines. Working together with our business partners we can offer caps which can be modified according to customers’ needs.By using modern technologies we can offer different kinds of multiple layers caps which will prolong the quality of wine and its uniqueness.

TECHICAL DATA – SCREW CAPSø 30x60 mm sarantinø 30x60 mm saranex ø 28x38 mm sarantinø 28x38 mm saranex

3D Measuring table

SaranSuitable for storing and keeping wines up to 3 years, accessible/suitable for diameter of ø 28 mm and ø 30 mm.

Saranex (Standard)Suitable for storing and keeping wines up to 4 years, accessible/suitable for diameter of ø 28 mm and ø 30 mm.

Sarantin Suitable for storing and keeping wines up to 10 years, accessible/suitable for diameter of ø 28 mm and ø 30 mm.

Opening moment control

Control and adjustment of vertical closing force

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ALUMINIUM TUBES Tubes are used for filling with cosmetic, pharmaceutical, food and other contents. Al-u tubes have health safety certificate.

TECHNICAL DATADimensions of aluminium tubes are as follows:ø 19 x 85-120 mmø 22 x 105-135 mmø 25 x 110-145 mmTubes are made with closed neck (membrane)Tubes are delivered with capsAlso they may have a rubber ring

Types of Al-u caps are as follows:1. Combined Al-u cap VK-33 mm2. Combined Al-u cap KK-13 mm3. Al-u cap ø 13 and ø 20 mm according to ISO 8362-7 standard4. Al-u caps for bottle with penicillin neck DIN-58366 BG2 type 135. Penicillin closure – non-lacquered ø 20.56x7.3 and ø 20.56x7.5 mm Combined Al-u caps VK-33 and KK-13 consist of Al-part and plastic cover.

ALUMINIUM PHARMACEUTUCAL CAPS

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CROWN CORKS Caps are internally protected with a coater which is resistant to the content with which the bottles are filled. Caps are externally protected with special varnishers. At customer’s request, caps are printed in several colors. Lacquers and inks are resistant to pasteurization and sterilization conditions. Crown caps are used for closing of glass bottles filled with alcohol (up to 15% of alcohol), non-alcoholic beverages and technical contents. Caps are packed optionally into cardboard boxes, octabines and metal containers. Caps have health safety certificate.

TECHNICAL DATAClosure diameter: ø 32.1 ± 0.2 mmClosure height: ø 6.0 ± 0.15 mmNumber of teeth – 21

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TINS AND CANS FOR CHEMICALS WITH SNAP ON LID – PATENT CANS

TECHNICAL DATA – TINS FOR CHEMICALS Diameter d (mm) Standard height h (mm) Capacity (ml) ø 73 76 250 ø 100 94 500 119 750 149/155 1000 166 1100 225 1500

TECHNICAL DATA – CANS FOR CHEMICALS Diameter d (mm) Standard height h (mm) Capacity (ml)ø 153 166 2500 185 3000

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TINS AND CANS FOR CHEMICALSTINS WITH NECK TOPCANS WITH NECK TOPCONICAL CANS

TECHNICAL DATA – TINS WITH OUTLET NECKDiameter d (mm) Standard height h (mm) Capacity (ml)ø 83/24 187 900 210 1000 ø100/42 94 500 119 750 149 800 166 1100 225 1500

TECHNICAL DATA - CANS WITH OUTLET NECKDiameter d (mm) Standard height h (mm) Capacity (ml)ø 153/42 166 2500 185 3000 240 4000 295 5000

TECHNICAL DATA - CONICAL CANS Diameter d (mm) Standard height h (mm) Capacity (ml)ø 290/300 210 12000 348 22000 385 25000

Type of cans: without lid, with star lid and with lid with neck top.

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TINS FOR FOOD PRODUCTSDEEP DRAWN TWO PIECE TIN

TECHNICAL DATADiameter d (mm) Capacity (gr)ø 73 90ø 73 95ø 73 100 ø 73 140 ø 73 150

The two piece tin for food products is the winner of the world magazine The Canmaker’s Annual Award.

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DECORATIVE TINSROUND AND RECTANGLE TINS WITH PLASTIC LID AND WIRE TIGHTENER ROUND AND OVAL TINS WITH FOLDING LID

TECHNICAL DATADiameter d (mm) Standard height h (mm)ø 73 65-200 ø 89 65-300 ø 110 65-300 ø 130 65-300 ø 153 65-300 ø 200 65-300 ø 104 x 65 65-120

TECHNICAL DATADiameter d (mm) Standard height h (mm) ø 100 65-300 ø 108 x 75 75-150

TINS WITH FOLDING LIDTINS WITH PLASTIC LID AND WIRE TIGHTENER

TINS FOR COSMETICTECHNICAL DATACapacity (ml)4 10 20 30 60 75 150 300

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PLASTIC AND PET PRODUCTS PET preforms with 28 mm thread are intended for production of bottles for carbonated and non-carbon-ated beverages and water. Possible capacities are 110 million units per year. PET preforms are produced on equipment of renowned Japanese producer NISSEI ASB.

TECHNICAL DATA – PCO 28 mmPreform weight Bottle volume Preform length Thickness of preform wall 20,5 gr 0,25/0,5 liters 99,30 mm 2,50 mm 23,0 gr 0,33/0,5 liters 99,30 mm 3,00 mm39,0 gr 1 / 1,5 liters 139,6 mm 3,22 mm42,5 gr 1,5 liters 139,6 mm 3,60 mm44,5 gr 1,5 / 2 liters 149,47 mm 3,53 mm46,5 gr 2 liters 150,30 mm 3,53 mm48,0 gr 2 liters 150,30 mm 3,70 mm 49,0 gr 2 liters 150,00 mm 4,00 mm52,5 gr 2/2,5 liters 150,70 mm 3,75 mm

TECHNICAL DATA – BPF 28 23 gr 0,33/0,5 l 99,3 mm 3 mm39,5 gr 1 / 1,5 litara 139,6 mm 3,22 mm42,5 gr 1,5 litara 139,6 mm 3,60 mm44,5 gr 1,5 / 2 litra 149,47 mm 3,53 mm48,0 gr 2 litra 150,30 mm 3,70 mm

PCO 28 mm BPF 28 mm thread

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ADVERTISING MATERIAL

ADVERTISING SHELFS

TECHNICAL DATA - TRAYSDiameter d (mm) Diameter of upper edge (mm) Standard height h (mm)ø 340 ± 1 360 ± 2 48 ± 0,5The internal sides of trays are coated with non slippery lacquer.

TECHNICAL DATA - COASTERS FOR DRINKSDiameter d (mm) ø 89 ø 110

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TECHNICAL SUPPORTGaleb Metal Pack Company provides a unique technical support to its clients. With over 50 years of experience in the packaging field we guaranty the best support at any time all over Europe.

Our main goal is building partnerships with our clients, which is based not only on high quality products but also on keeping high quality services on all levels in all cycles of products’ life and providing good consulting. With good communication and regularly visiting our clients we are building excellent relationships.We have a team of very experienced engineers who are ready to fulfill any client’s wishes and needs. We have experience in all technical processes and systems in the packaging industry. Our engineers are highly specialized to give technical support in the following areas:

1. Filling and packaging of strong alcoholic beverages2. Filling and packaging of wine3. Filling and packaging of beer4. Filling and packaging of food products5. Filling and packaging of pharmaceutical products6. Filling and packaging of chemical products

We understand that price of product, efficiency production, expenses due to delays because of production inter-ruption ext are very important to our clients. In our everyday work we are trying to find out the best solutions that will enable us to fulfill your needs in the next areas:

1. Choosing the right material2. Analyzing and adapting technological processes to improve efficiency3. Redesigning and adapting products to improve their performance4. Logistic support to improve performance of all connected suppliers

Do not hesitate to ask us for help regarding to choosing the right packaging/wrapping material for your products or developing new products. We can help you with improving production process, choosing, moving and assem-bling your equipment or working start new equipment.

WE HAVE THE RIGHT SOLUTION FOR YOU!

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Assembly of Processing Equipment

Line for Automatic Packaging

Line for Beer Pasteurization

Dismanteling of Tunnel PasteurizerCNC Machines for Metal Treatment

ENGINEERING AND DEVELOPMENT The Engineering and Development Department operates within Galeb Metal Pack company. It is specialized in plan-ing, constructing and managing projects, turn key projects, consulting and servicing. Working together with other mem-bers of the Galeb Group d.o.o. we can offer a wide range of services:

1. Drafting and manufacturing tools and machines 2. Project management in performance and improvement of

production equipment/machines3. Full refurbishment service and assembly of production

equipment as one integrated system by turn key project4. Disassembly – assembly of all kinds of equipment as well

as its transport 5. Production process monitoring service with proposals for

improvement by production reorganization 6. Production process automatization

Our development is established on our own resources and incorporated knowledge based on long time experience in metal production industry. We work together with our tool workshop to produce all kinds of gears, chain wheels, snail wheels and snails, shafts and other spare and wear parts for all kind of industries for Galeb Group d.o.o. companies and other clients. We are a leading company in producing replacement parts in different dimensions and modules. We emphasize our ability to service in reversible engineering, development, produc-tion and finishing next tools and machines/equipment:1. Tools for punching and embossing2. Tools for plastic3. Tools for closing of tin cans4. Palletizer5. Wrapping machine for wrapping with foil stretch6. Assembling and rolling machine7. Transportation systems within process technology8. Machines for production of closures9. Tools produced accordingly to external requirements -tools

may be produced on our own or delivered construction for customers needs as well as on special request

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REFERENCE LISTCoca-Cola HBC AD SerbiaCoca-Cola HBC B-H d.o.o. Bosnia and HerzegovinaCoca-Cola HBC d.o.o. CroatiaCoca-Cola HBC BulgariaCarlsberg Group Procurement AG SwitzerlandCarlsberg d.o.o. SerbiaCarlsberg d.o.o. CroatiaApatinska Pivara DOO/ SerbiaTrebjesa Pivara – AD MontenegroZagrebačka Pivara CroatiaUjedinjene Srpske Pivare SerbiaAD BIP SerbiaValjevska Pivara AD SerbiaPivovarna Laško D.D. SloveniaBanjalučka Pivara Bosnia and HerzegovinaTuzlanska Pivara Bosnia and HerzegovinaSarajevska Pivara Bosnia and HerzegovinaBirra Tirana AlbaniaJagodinska Pivara SerbiaPivara Niš SerbiaA & P doo Beograd SerbiaLLC PepsiCo Holdings RussiaKnjaz Miloš SerbiaZvezda Helios AD SerbiaTikkurila Zorka DOO SerbiaNevena Color SerbiaYuhor Export SerbiaPajic Company SerbiaLim Samobor CroatiaAgrokombinat 13 Jul MontenegroKompanija Takovo SerbiaVršački Vinogradi SerbiaRubin SerbiaGalenika AD SerbiaHemofarm Koncern AD SerbiaCramele Halewood RomaniaProdvinalco RomaniaTikveš MacedoniaWinery Imako Vino MacedoniaOOO Eximet RussiaPolycan Aerosols CroatiaGiorgio Fanti ItaliaMr.Pack ItaliaGruppo Italiano Imballaggio RomaniaContinent LPG MacedoniaEuro Gaz AlbaniaPécsi Sörfőzde Zrt. HungaryCimislia Wineries MoldovaÖlgerðin Egill Skallagrímsson IslandPOLLAS GLASS SA Greece

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SRB 15000 Šabac I Pocerska 111 I Tel: +381(0)15/367 709, 367 700 I Fax: 367 726, 367 797

MNE 20000 Podgorica I Bulevar Pera Ćetkovića 56 I Tel/Fax +382(0)20/656 359, 656 360

BIH-RS 76300 Bijeljina I Cara Uroša 107 I Tel: +387(0)55/211 468, 055/211-471 I Fax: 211 469 78000 Banja Luka I Krajiških brigada 113 I Tel: +387(0)51/217 880 I Fax: 051/217 881