Table A: QUALITY ASSURANCE PLAN FOR PIPES Pre-Delivery … · 2018. 10. 26. · Vendor Inspector...

Table A: QUALITY ASSURANCE PLAN FOR PIPES

S No

Test Object tested

Characteristic sought for

Sample size

Test procedure

Acceptance criterion

Form of record

Pre-Delivery Inspection (PDI)

Test performed by

Test witnessed by

Record reviewed by

1. Visual examination

Pipes Surface finish 100 % Visual examination

Workmen-like finish

Inspection report

Vendor Inspector Inspector

2. Chemical analysis

Specimen from pipes

Chemical composition

1 per heat ASTM A 751

ASTM A 312 Material certificate

Vendor’s or Third party laboratory

- Inspector

3. Mechanical test

Specimen from pipes

Mechanical properties

1 per lot ASTM A 370

ASTM A 312 Material certificate


- Inspector

4. Dimensional check

Pipes Dimensions 100 % Metrology ASME B 36.10/ 36.19

Inspection report

Vendor - Inspector

5. Pressure test Pipes Structural integrity

100 % ASTM A 530

ASTM A 530 Test certificate


6. Ultra-sonic test

Pipes of size ≥ DN 25

Internal flaw detection

100 % ASTM E 213

ASTM E 213 Test certificate


7. Eddy current test

Pipes of size ≤ DN 20


100 % ASTM E 426

ASTM E 426 Test certificate


8. Flattening test

Specimen from pipes

Ductility and soundness

5 % ASTM A 530

ASTM A 530 Test certificate

Vendor - Inspector

9. Inter-Granular Corrosion test

Specimen from pipes

Susceptibility to corrosion

1 per lot ASTM A 262 (practice A/ E) /

ASTM A 262 (practice A/ E)

Test certificate


- Inspector

10. Cleanliness Pipes Cleanliness for Oxygen service

100 % CGA G-4.1/ ASTM G 93

CGA G-4.1/ ASTM G 93

Certificate Vendor Inspector Inspector

Note : Inspector: Third party inspection agency

Table B: QUALITY ASSURANCE PLAN FOR PIPE FITTINGS AND FLANGES

S No

Test Object tested

Characteristic sought

for

Sample size

Test procedure


Form of record


Test performed

by

Test witnessed

by

Record reviewed

by

1. Visual examination

Pipe fittings Surface properties

100 % Visual examination

No scratch, dent, surface irregularity, etc

Inspection report


2. Dimensional check

Pipe fittings Dimensions 100 % Metrology Relevant standard

Inspection report

Vendor - Inspector,

3. Chemical analysis

Specimen from pipe fittings and flanges

Chemical composition

1 per heat ASTM A 751 Relevant standard

Material certificate


- Inspector

4. Mechanical test


Mechanical properties

1 per lot ASTM A 370 Relevant standard



- Inspector

5. Inter-granular corrosion test


Susceptibility to corrosion

1 per lot ASTM A 262 Practice A/ E

ASTM A 262 Practice A/ E



- Inspector


Table C: QUALITY ASSURANCE PLAN FOR SUPER-INSULATED FLEXIBLE HOSES

S No

Test Object tested


Sample size

Test procedure


Form of record


Test performed by

Test witnessed by

Record reviewed

by

1. Material test Specimen from raw materials

Chemical composition and physical

properties

1 per heat/ lot

Relevant standard

Relevant material

specification


Sub-vendor/ vendor or Third party laboratory

- Vendor,

Inspector,

2.

Ultrasonic test for pipe stub (wherever applicable)

Pipe of size ≥ DN

25


100 % ASTM E 213 ASTM E 213 Test

certificate Sub-vendor/

Vendor -

Vendor/ Inspector,

3.

Eddy current test for pipe

stub (wherever applicable)

Pipe of size ≤ DN

20


100 % ASTM E 426 ASTM E 426 Test

certificate Sub-vendor/

vendor -

Vendor/ Inspector,

4 Welding joint

test (wherever applicable)

Butt welding

joint

Absence of defect

100 % Radiographic

test ASME,

Section IX Test

certificate Vendor - Inspector,

5. Dimensional

check Flexible

hose Dimensions 100 % Metrology

Relevant standard/

Department-approved drg.

Test report

Vendor - Inspector,

6. Pressure test Flexible

hose

Structural integrity

under stress 100 %

Relevant standard

Relevant standard

Test certificate


7. MSLD

leakage test Flexible

hose Leakage-tightness

100 % Article 10, Section V,

ASME

Purchase order

specification

Test certificate


8. Vacuum Hold Flexible

hose Leakage-tightness

100 % Purchase

order specification

Purchase order

specification

Test certificate


9. Cleanliness (if

applicable) Flexible

hose

Cleanliness for Oxygen

service 100 %



certificate Vendor Inspector Inspector


Table D: QUALITY ASSURANCE PLAN FOR MANUAL VALVES

S No

Test Object tested


Sample size

Test procedure


Form of record

Pre-Delivery Inspection (PDI) Test

performed by Test

witnessed by Record

reviewed by

1. Material test

Specimen

from raw

materials

Chemical

composition

and physical

properties

1 per lot Relevant

standard

Relevant

material

specification

Material

certificate

Vendor or

Third party

laboratory

- Vendor,

Inspector

2.

Bellows

cyclic life

test

(wherever

applicable)

Bellows Cyclic life

under fatigue

3 per

batch of

same

size and

type

BS 5352 BS 5352 Test

certificate Sub-vendor -

Vendor,

Inspector

3.

Welding joint

test

(wherever

applicable)

Butt welding

joints

Absence of

defects 100 %

Radiographi

c test

ASME,

Section IX

Test

certificate Vendor - Inspector

Socket

welding

joints

Absence of

surface

defects

100 %

Dye

penetrant

test

Relevant

standard

Test


4.

Soundness

test for

castings

(wherever

applicable)

Castings Absence of

defects 100 %

Radiographi

c or

ultrasonic

test

Relevant

standard

Test


5. Dimensional

check Valve Dimensions 100 % Metrology

Relevant

standard/

Department-

approved

drawing

Test

report Vendor - Inspector,

6. Pre-

assembly

hydraulic

shell

pressure test

Valve before

assembly

with bellows

Structural

integrity under

stress

100 % 1.5 times

maximum

rated

working

pressure

BS 6755 Part

1/

API 598/

ASME B

16.34

Test

certificate


Table D: QUALITY ASSURANCE PLAN FOR MANUAL VALVES

S No

Test Object tested


Sample size

Test procedure


Form of record


performed by Test

witnessed by Record

reviewed by 7. Final hshell

pressure test

Valve after

assembly

with bellows

Structural

integrity of

body under

stress

100 % 1.1 times

maximum

rated

working

pressure

BS 6755 Part

1/

API 598/

ASME B

16.34

Test

certificate


8. Hydraulic

seat

pressure test

Valve in

closed

position

Structural

integrity of

seat under

stress

100 % 1.1 times

maximum

rated

working

pressure

BS 6755 Part 1/ API 598/ ASME B 16.34

Test

certificate


9. MSLD shell

leakage test

Valve in

open

position

Leakage rate

across body

100 % ASME,

Section V,

Article 10

Purchase

order

specification

Test

certificate


10. MSLD jacket

leakage test

Vacuum

jacket

Leakage rate

across jacket

100 % ASME,

Section V,

Article 10

Purchase

order

specification

Test

certificate


11. MSLD seat

leakage test

Valve in

closed

position

Leakage rate

across seat

100 % ASME,

Section V,

Article 10

Purchase

order

specification

Test

certificate


12. Cleanliness Valve Cleanliness

for Oxygen

service

100 % CGA G-4.1/

ASTM G 93

CGA G-4.1/

ASTM G 93


Table E: QUALITY ASSURANCE PLAN FOR PNEUMATICALLY-ACTUATED VALVES

S No

Test Object tested


Sample size

Test procedure


Form of record


performed by

Test witnessed

by

Record reviewed

by



properties

1 per heat/ lot

Relevant standard

Relevant material

specification


Vendor or Third party laboratory

- Vendor,

Inspector,

2.

Bellows cyclic life test

(wherever applicable)

Bellows Cyclic life

under fatigue

3 per batch of same

size and type


certificate Sub-

vendor -

Vendor, Inspector,

3. Welding joint


Butt welding joints

Absence of defects

100 % Radiographi

c test ASME,

Section IX Test


Socket welding joints

Absence of surface defects

100 % Dye

penetrant test

Relevant standard

Test certificate

Vendor - Inspector,

4.

Soundness test for

castings (wherever applicable)

Castings Absence of

defects 100 %

Radiographic or

ultrasonic test

Relevant standard

Test certificate

Vendor - Inspector,

5. Dimensional


Relevant standard/

Department-approved drawing

Test report

Vendor - Inspector,

6. Pre-assembly hydraulic shell pressure test

Valve before assembly with bellows

Structural integrity under stress

100 % 1.5 times maximum rated working pressure

BS 6755 Part 1/ API 598/ ASME B 16.34

Test certificate


7. Final hydraulic shell pressure test

Valve after assembly with bellows

Structural integrity of body under stress


BS 6755 Part 1/ API 598/ ASME B 16.34

Test certificate


Table E: QUALITY ASSURANCE PLAN FOR PNEUMATICALLY-ACTUATED VALVES

S No

Test Object tested


Sample size

Test procedure


Form of record


performed by

Test witnessed

by

Record reviewed

by 8. Hydraulic seat

pressure test Valve in closed position

Structural integrity of seat under stress


BS 6755 Part 1/ API 598/ ASME B 16.34

Test certificate


9. MSLD shell leakage test

Valve in open position

Leakage rate across body

100 % ASME, Section V, Article 10

Purchase order specification

Test certificate


10. MSLD jacket leakage test

Vacuum jacket

Leakage rate across jacket



Test certificate


11. MSLD seat leakage test

Valve in closed position

Leakage rate across seat



Test certificate


12. Cleanliness (if applicable)

Valve Cleanliness for Oxygen service

100 % CGA G-4.1/ ASTM G 93



13. Response time test

Valve Response time 100 % Vendor’s standard


Test certificate

Vendor - Inspector

14. Hazardous area certification (if applicable)

Electrical and electronic parts

Compatibility with environment

IEC/ ATEX

IEC/ ATEX IEC/ ATEX and purchase order specification

Test certificate

Accredited agency

- Vendor, Inspector,


Table F: QUALITY ASSURANCE PLAN FOR CONTROL VALVES

S No

Test Object tested


Sample size

Test procedure


Form of record


performed by

Test witnessed

by

Record reviewed

by



properties

1 per heat/ lot

Relevant standard

Relevant material

specification



- Vendor,

Inspector,

2.

Bellows cyclic life test


Bellows Cyclic life

under fatigue

3 per batch of same

size and type


certificate Sub-

vendor -

Vendor, Inspector,

3. Welding joint


Butt welding joints

Absence of defects

100 % Radiographi

c test ASME,

Section IX Test




100 % Dye

penetrant test

Relevant standard

Test certificate

Vendor - Inspector

4.

Soundness test for


Castings Absence of

defects 100 %

Radiographic or

ultrasonic test

Relevant standard

Test certificate

Vendor - Inspector

5. Dimensional


Relevant standard/


Test report

Vendor - Inspector

6. Pre-assembly hydraulic shell pressure test

Valve before assembly with bellows

Structural integrity under stress


BS 6755 Part 1/ API 598/ ASME B 16.34

Test certificate


7. Final hydraulic shell pressure test

Valve after assembly with bellows

Structural integrity of body under stress


BS 6755 Part 1/ API 598/ ASME B 16.34

Test certificate


Table F: QUALITY ASSURANCE PLAN FOR CONTROL VALVES

S No

Test Object tested


Sample size

Test procedure


Form of record


performed by

Test witnessed

by

Record reviewed

by 8. MSLD shell

leakage test Valve in open position




Test certificate



Vacuum jacket




Test certificate


10. Pneumatic seat leakage test

Valve in closed position


100 % ASME B 16.104/ FCI 70.2


Test certificate



Valve Cleanliness for Oxygen service

100 % CGA G-4.1/ ASTM G 93



12. Response time test

Valve Response time 100 % Vendor’s standard


Test certificate

Vendor - Inspector

13.

Hazardous area certification (if applicable)

Electrical and electronic parts

Compatibility with environment

IEC/ ATEX

IEC/ ATEX IEC/ ATEX and purchase order specification

Test certificate

Accredited agency

- Vendor, Inspector,


Table G: QUALITY ASSURANCE PLAN FOR FILTERS

S No

Test Object tested


Sample size

Test procedure


Form of record


performed by

Test witnessed

by

Record reviewed

by



properties

1 per heat/ lot

Relevant standard

Relevant material

specification



- Vendor,

Inspector,

2.

Welding joint test


Butt welding joints

Absence of defects

100 % Radiographi

c test ASME,

Section IX Test




100 % Dye

penetrant test

Relevant standard

Test certificate

Vendor - Inspector,

3.

Soundness test for


Castings Absence of

defects 100 %

Radiographic or

ultrasonic test

Relevant standard

Test certificate

Vendor - Inspector,

4.

Dimensional check

Filter Dimensions 100 % Metrology Relevant standard/ Department-approved drg.

Test report

Vendor - Inspector

5. Hydraulic shell pr. test

Filter Structural integrity under stress

100 % Section VIII, Division 1, ASME

Section VIII, Division 1, ASME

Test certificate


6. MSLD shell leakage test

Filter Leakage rate across body



Test certificate



Vacuum jacket




Test certificate


8. Degree of filtration test

Filter element

Degree of filtration

1 per lot Bubble point method & microscopic examination

Relevant standard

Test certificate

Vendor Inspector Inspector,


Filter Cleanliness for Oxygen service

100 % CGA G-4.1/ ASTM G 93


certificate Vendor Inspector Inspector,

Note: Inspector: Third party inspection agency

Table H: QUALITY ASSURANCE PLAN FOR NON-RETURN VALVES

S No

Test Object tested Characteristic

sought for Sample

size Test

procedure Acceptance

criterion Form of record


Test performed

by

Test witnessed

by

Record reviewed

by


Chemical composition and physical properties

1 per heat/ lot

Relevant standard

Relevant material

specification



- Vendor,

Inspector,

2. Welding joint


Butt welding joints

Absence of defects

100 % Radiographic

test ASME,

Section IX Test




100 % Dye

penetrant test Relevant standard

Test certificate

Vendor - Inspector,

3.

Soundness test for castings (wherever applicable)

Castings Absence of

defects 100 %

Radiographic or ultrasonic

test

Relevant standard

Test certificate

Vendor - Inspector,

4. Dimensional


Relevant standard/


Test report Vendor - Inspector,

5. Hydraulic shell pressure test


Structural integrity under

stress 100 %

1.5 times maximum

rated working pressure

BS 6755 Part 1/

API 598/ ASME B

16.34

Test certificate

Vendor Inspector Inspector,

6.

MSLD shell leakage test (wherever applicable)



100 % ASME,

Section V, Article 10

Purchase order

specification

Test certificate


7.

Pneumatic seat leakage test (wherever applicable)

Valve in closed

position


100 % Water

displacement method

Purchase order

specification

Test certificate


8. Cleanliness (if

applicable) Valve

Cleanliness for Oxygen service

100 % CGA G-4.1/ ASTM G 93




Table I: QUALITY ASSURANCE PLAN FOR SAFETY RELIEF VALVES

S No

Test Object tested


Sample size

Test procedure


Form of record


perform by

Test witnessed

by

Record reviewed

by



properties

1 per lot Relevant standard

Relevant material

specification


Vendor or Third party

laboratory

- Vendor,

Inspector,

2. Soundness

test for castings

Castings Absence of

defects 100 %

Radiographic or

ultrasonic test

Relevant standard

Test certificate

Vendor - Inspector

3. Bellows cyclic

life test (if applicable)

Bellows Cyclic life

under fatigue Relevant standard

Relevant standard

Relevant standard

Test certificate

Sub-vendor

- Vendor,

Inspector,

4. Dimensional


Relevant standard/


Test report

Vendor - Inspector

5. Seat leakage

test Valve


100 % API 527 API 527 Test


6. Cold

differential set pressure test

Valve Set pressure,

resealing pressure

100 % ASME,

Section VIII, Division 1

ASME, Section VIII, Division 1

Test certificate


7. Cleanliness (if

applicable) Valve


100 % CGA G-4.1/ ASTM G 93



8. Hydrostatic test of Nozzle/base

Nozzle/base Structural integrity under stress

100% As per Code As per Code certificate Vendor - Inspector


Table J: QUALITY ASSURANCE PLAN FOR RUPTURE DISC DEVICES

S No

Test Object tested


Sample size

Test procedure


Form of record


performed by

Test witnessed

by

Record reviewed

by



properties


Relevant material

specification



- Vendor,

Inspector,

2. Burst test Rupture disc Burst pressure 1 per lot

UG-127, Section VIII, Division 1,

ASME

UG-127, Section VIII, Division 1,

ASME

Test certificate


3. Dimensional

check Rupture disc

device Dimensions 100 % Metrology

Approved drawings

Report Vendor - Inspector

4. Cleanliness (if

applicable) Rupture disc

device


100 % CGA G-4.1/ ASTM G 93



Notes:Inspector: Third party inspection agency

Table K: QUALITY ASSURANCE PLAN FOR PRESSURE GAUGES

S No

Test Object tested


Sample size

Test procedure


Form of record


performed by

Test witnesse

d by

Record reviewed

by



properties


Relevant material specn.


Vendor or Third party

lab. -

Vendor, Inspector

2. Calibration Pressure

gauge Accuracy 100 %

IS 3624/ EN 837-1

IS 3624/ EN 837-1

Calibra-tion


3. Cleanliness (if

applicable) Pressure

gauge


100 % CGA G-4.1/ ASTM G 93



Notes: Inspector: Third party inspection agency

TEST ARTICLE REQUIREMENT TO BE MEET FOR STF

S.NO DETAILS

1 LN2 to be filled in stage tank (m3) 65

2 LN2 chill down flow rate (kg/s) 0.8073

3 LN2 filling flow rate to stage tank (kg/s) 8.073

4 LN2 draining flow rate (kg/s) 8.073

5 Stage tank press. during filling (bar) 2.3

6 Stage tank press. during draining (bar) 3

7 GN2 pressurization rate (g/s) 846

8 Tank Proof pressure value (bar) 7.05

9 GN2 venting rate (g/s) (800-1000)

10 Emergency GN2 venting Flow rate (Kg/s) 6.75

Table -1 List of Flexible Hoses

SI.No Tag No. Fluid Medium

Size (metric)

Length (meter)

MAWP (MPA)

Process Temp.(K)

End Connection

1 LFH301 LN2 DN80 5 1.43 77-350 Flanged

2 LFH302 LN2 DN80 5 1.43 77-350 Flanged

3 LFH303 LN2 DN50 5 1.43 77-350 Flanged

4 LFH701 GN2 DN100 5 1.43 77-350 Flanged

5 LFH304(S) LN2 DN80 5 1.43 77-350 Flanged

6 LFH702(S) GN2 DN100 5 1.43 77-350 Flanged

Note – 1. ‘S’ represents spare components

2. Hoses in LN2 line are super- insulated

Table-2 MANUAL VALVE

SI.No. Tag No. Fluid Medium

Size (Metric) MAWP (MPA)

Pressure rating class

Process Temp. (K)

1 LVM673 GHe DN15 44 Non-Std 280-350

2 LVM669 GHe DN15 44 Non-Std 280-350

3 LVM670 GHe DN15 44 Non-Std 280-350

4 LVM677 GHe DN15 7.4 600 280-350

5 LVM681 GHe DN15 7.4 600 280-350

6 LVM693 GHe DN15 7.4 600 280-350

7 LVM694 GHe DN15 1.43 150 280-350

8 LVM695 GHe DN15 1.43 150 280-350

9 LVM671 GHe DN15 44 Non-Std 280-350

10 LVM689 GHe DN15 44 Non-Std 280-350

11 LVM691 GHe DN15 7.4 600 280-350

12 LVM686 GHe DN15 7.4 600 280-350

13 LVM682 GHe DN15 7.4 600 280-350

14 LVM687 GHe DN15 7.4 600 280-350

15 LVM690 GHe DN15 7.4 600 280-350

16 LVM798 GN2 DN25 44 Non-Std 280-350

17 LVM797 GN2 DN15 44 Non-Std 280-350

18 LVM796 GN2 DN25 44 Non-Std 280-350

19 LVM795 GN2 DN15 44 Non-Std 280-350

20 LVM701 GN2 DN40 44 Non-Std 280-350

21 LVM702 GN2 DN40 44 Non-Std 280-350

22 LVM779 GN2 DN40 44 Non-Std 280-350

23 LVM787 GN2 DN40 44 Non-Std 280-350

24 LVM778 GN2 DN40 44 Non-Std 280-350

25 LVM773 GN2 DN40 44 Non-Std 280-350

26 LVM761 GN2 DN15 7.4 600 280-350

27 LVM764 GN2 DN15 7.4 600 280-350

28 LVM774 GN2 DN15 7.4 600 280-350

29 LVM704 GN2 DN15 7.4 600 280-350

30 LVM775 GN2 DN15 1.43 150 280-350

31 LVM705 GN2 DN15 1.43 150 280-350

32 LVM799 GN2 DN15 1.43 150 280-350

33 LVM777 GN2 DN15 1.43 150 280-350

34 LVM766 GN2 DN15 1.43 150 280-350

35 LVM776 GN2 DN15 7.4 600 280-350

36 LVM777 GN2 DN15 1.43 150 280-350

37 LVM742 GN2 DN15 1.43 150 280-350

38 LVM796 GN2 DN15 1.43 150 280-350

39 LVM739 GN2 DN15 1.43 150 280-350

40 LVM717 GN2 DN15 1.43 150 280-350

41 LVM718 GN2 DN15 1.43 150 280-350

42 LVM763 GN2 DN15 1.43 150 280-350

43 LVM765 GN2 DN15 1.43 150 280-350

44 LVM740 GN2 DN15 1.43 150 280-350

45 LVM768 LN2 & GN2 DN15 1.43 150 77-350

46 LVM710 GN2 DN15 1.43 150 280-330

47 LVM795 GN2 DN15 44 Non-Std 280-330

48 LVM740 GN2 DN40 44 Non-Std 280-330

49 LVM741 GN2 DN40 44 Non-Std 280-330

50 LVM708 GN2 DN40 44 Non-Std 280-330

51 LVM709 GN2 DN40 44 Non-Std 280-330

52 LVM750 GN2 DN40 3.7 300 280-330

53 LVM749 GN2 DN40 3.7 300 280-330

54 LVM745 GN2 DN40 3.7 300 280-330

55 LVM743 GN2 DN40 3.7 300 280-330

56 LVM742 GN2 DN40 3.7 300 280-330

57 LVM751 GN2 DN40 3.7 300 280-330

58 LVM752 GN2 DN40 3.7 300 280-330

59 LVM746 GN2 DN40 3.7 300 280-330

60 LVM748 GN2 DN40 3.7 300 280-330

61 LVM767 GN2 DN15 3.7 300 280-350

62 LVM703 GN2 DN15 3.7 300 280-350

63 LVM747 GN2 DN15 1.43 150 280-350

64 LVM704 GN2 DN15 1.43 150 280-350

65 LVM706 GN2 DN15 1.43 150 280-350

66 LVM744 LN2 & GN2 DN100 1.43 150 77-350

67 LVM738 GN2 DN15 1.43 150 280-350

68 LVM735 GN2 DN15 1.43 150 280-350

69 LVM731 GN2 DN15 1.43 150 280-350

70 LVM304 LN2 DN15 1.43 150 77-350

71 LVM341 LN2 DN50 1.43 150 77-350

72 LVM338 LN2 DN15 1.43 150 77-350

73 LVM308 LN2 DN15 1.43 150 77-350

74 LVM340 LN2 DN15 1.43 150 77-350

75 LVM344 LN2 DN15 1.43 150 77-350

76 LVM348 LN2 DN15 1.43 150 77-350

77 LVM323 LN2 DN15 1.43 150 77-350

78 LVM345 LN2 DN15 1.43 150 77-350

79 LVM346 LN2 DN15 1.43 150 77-350

80 LVM347 LN2 DN15 1.43 150 77-350

81 LVM349 LN2 DN15 1.43 150 77-350

82 LVM350 LN2 DN15 1.43 150 77-350

83 LVM351 LN2 DN15 1.43 150 77-350

84 LVM337 LN2 DN15 1.43 150 77-350

85 LVM339 LN2 DN15 1.43 150 77-350

86 LVM741 GN2 DN15 1.43 150 280-350

87 LVM731 GN2 DN40 44 Non-Std 280-350

88 LVM732 GN2 DN40 44 Non-Std 280-350

89 LVM733 GN2 DN15 7.4 600 280-350

90 LVM734 GN2 DN15 7.4 600 280-350

91 LVM672 GHe DN40 44 Non-Std 280-350

92 LVM696 GHe DN40 44 Non-Std 280-350

93 LVM697 GHe DN40 44 Non-Std 280-350

94 LVM698 GHe DN40 44 Non-Std 280-350

95 LVM699 GHe DN40 44 Non-Std 280-350

96 LVM695(S) GHe DN15 44 Non-Std 280-350

97 LVM696(S) GHe DN15 7.4 600 280-350

98 LVM697(S) GHe DN15 1.43 150 280-350

99 LVM711(S) GN2 DN25 44 Non-Std 280-350

100 LVM712(S) GN2 DN40 44 Non-Std 280-350

101 LVM713(S) GN2 DN15 7.4 600 280-350

102 LVM714(S) GN2 DN15 3.7 600 280-350

103 LVM715(S) GN2 DN15 1.43 600 280-350

104 LVM716(S) GN2 DN15 44 600 280-350

105 LVM717(S) GN2 DN40 7.4 600 280-350

106 LVM718(S) GN2 DN40 3.74 150 280-350

107 LVM719(S) GN2 DN40 1.43 150 280-350

108 LVM360(S) LN2 DN50 1.43 150 77-350

109 LVM361(S) LN2 DN80 1.43 150 77-350

110 LVM362(S) LN2 DN80 1.43 150 77-350

111 LVM363(S) LN2 DN80 1.43 150 77-350

Note – ‘S’ represents spare components

Table-3 List of EP Valves

S.NO Tag No. Fluid Medium

Nominal Size

(metric)

MAWP (MPA)

Pressure rating class

Normal Position

Response time (sec)

Working temp. range

(K)

1 LVP314 LN2 DN80 1.43 150 Closed 2 77-350

2 LVP313 LN2 DN50 1.43 150 Open 1.5 77-350

3 LVP315 LN2 DN80 1.43 150 Closed 2 77-350

4 LVP316 LN2 DN80 1.43 150 Closed 2 77-350

5 LVP317 LN2 DN80 1.43 150 Closed 2 77-350

6 LVP318 LN2 DN80 1.43 150 Closed 2 77-350

7 LVP714 GN2 DN80 1.43 150 Closed 2 280-350

8 LVP715 GN2 DN100 1.43 150 Open 2 77-350

9 LVP716 GN2 DN100 1.43 150 Open 2 77-350

10 LVP717 GN2 DN15 1.43 150 Closed 1 280-350

11 LVP718 GN2 DN50 1.43 150 Closed 1.5 280-350

12 LVP719 GN2 DN50 1.43 150 Closed 1.5 280-350

13 LVP720 GN2 DN40 3.7 300 Closed 1.5 280-350

14 LVP721 GN2 DN15 1.43 150 Closed 1 280-350

15 LVP618 GHe DN15 1.43 150 Closed 1 280-350

16 LVP319(S) LN2 DN80 1.43 150 Closed 2 77-350

17 LVP320(S) LN2 DN50 1.43 150 Closed 1.5 77-350

18 LVP722(S) GN2 DN100 1.43 150 Closed 2 280-350

19 LVP723(S) GN2 DN15 1.43 150 Closed 1 280-350

20 LVP321(S) LN2 DN15 1.43 150 Closed 1 77-350


Table-4 List of Control valve


Working Temp.(K)

MAWP (MPA)

Flowrate(kg/sec)

Normal position

Inlet pipe (ID x WT)

(mm x mm)

Outlet pipe (ID x WT)

(mm x mm)

1 LVC301 LN2 77-350 1.43 8 Open 82.8 x 3.05 82.8 x 3.05

2 LVC302 LN2 77-350 1.43 0.5 Open 54.8 x 2.77 54.8 x 2.77

3 LVC703 GN2 77-350 1.43 2.7 Open 108.2 x 3.05 108.2 x 3.05

4 LVC715 GN2 280-350 3.7 0.846 Closed 42.8 x 2.77 42.8 x 2.77

5 LVC716 GN2 280-350 1.43 0.16 Close 54.8 x 2.77 54.8 x 2.77

6 LVC303(S) LN2 77-350 1.43 8 Open 82.8 x 3.05 82.8 x 3.05

7 LVC717(S) GN2 77-350 1.43 0.846 Close 42.8 x 2.77 42.8 x 2.77


Table-5 List of Safety relief valve

Sl.No. Tag No. Fluid Medium

Set pressure (MPa)

Working temp.(K)

Nominal size(Metric)

1 LVR303 LN2 1.43 77-350 DN50

2 LVR304 LN2 1.43 77-350 DN80

3 LVR306 LN2 1.43 77-350 DN50

4 LVR308 LN2 1.43 77-350 DN50

5 LVR309 LN2 1.43 77-350 DN50

6 LVR310 LN2 1.43 77-350 DN50

7 LVR610 GHe 7.4 280-350 DN15

8 LVR611 GHe 7.2 280-350 DN15

9 LVR612 GHe 7.2 280-350 DN15

10 LVR613 GHe 1.43 280-350 DN15

11 LVR614 GHe 6.3 280-350 DN15

12 LVR615 GHe 0.35 280-350 DN15

12 LVR708 GN2 3.7 280-350 DN40

13 LVR709 GN2 7.4 280-350 DN15

14 LVR710 GN2 1.43 280-350 DN15

15 LVR711 GN2 7.4 280-350 DN15

16 LVR712 GN2 3.7 280-350 DN40

17 LVR713 GN2 44 280-350 DN25

18 LVR715 GN2 8.8 280-350 DN100

19 LVR716 GN2 1.43 280-350 DN100

20 LVR717 GN2 7.4 280-350 DN15

21 LVR718 GN2 3.7 280-350 DN40

22 LVR719 GN2 3.7 280-350 DN40

23 LVR720 GN2 1.43 280-350 DN80

24 LVR721 GN2 8 280-350 DN15

25 LVR311 LN2 1.43 77-350 DN80

26 LVR616 GHe 44 280-350 DN40

27 LVR312(S) LN2 1.43 77-350 DN50

28 LVR313(S) LN2 1.43 77-350 DN80

29 LVR720(S) GN2 3.7 280-350 DN40

30 LVR721(S) GN2 7.4 280-350 DN15


Table-6 List of Non-return Valve

Sl.No. Tag No. Fluid Medium Size (Metric) MAWP (MPA)

Process Temp. (K)

1 LVN701 GN2 DN15 1.43 77-350

2 LVN702 GN2 DN15 1.43 77-350

3 LVN703 GN2 DN15 1.43 77-350

4 LVN704 GN2 DN15 1.43 77-350

5 LVN705 GN2 DN15 1.43 77-350

6 LVN706 GN2 DN15 1.43 77-350

7 LVN707 GN2 DN25 44 280-350

8 LVN708 GN2 DN15 1.43 77-350

9 LVN709 GN2 DN15 1.43 77-350

10 LVN710 GN2 DN15 1.43 77-350

11 LVN711 GN2 DN15 1.43 77-350

12 LVN712 GN2 DN15 1.43 77-350

13 LVN713 GN2 DN15 1.43 77-350

14 LVN714 GN2 DN15 1.43 77-350

15 LVN601 GHe DN40 44 280-350

16 LVN715(S) GN2 DN15 1.43 77-350

17 LVN716(S) GN2 DN15 1.43 77-350

Note – ‘S’ Represents spare component

Table-7 List of Pressure Regulators

SI.No Tag no. Fluid Medium Max. Inlet

pressure (bar) Min. Inlet

Pressure (bar) Flow rate (kg/sec)

Loading

1 LPR705 GN2 400 60 0.84 Dome

2 LPR706 GN2 400 70 0.12 Spring

3 LPR707 GN2 400 60 0.02 Spring

4 LPR708 GN2 74 30 0.02 Spring

5 LPR709 GN2 74 30 0.1 Spring

6 LPR710 GN2 74 30 0.02 Spring

7 LPR711 GN2 400 60 0.02 Spring

8 LPR712 GN2 400 60 0.84 Dome

9 LPR713 GN2 400 70 0.12 Spring

10 LPR607 GHe 400 70 0.02 Spring

11 LPR608 GHe 400 70 0.1 Spring

12 LPR609 GHe 400 70 0.1 Spring

13 LPR610 GHe 70 30 0.02 Spring

14 LPR611(S) GHe 400 `70 0.1 Spring

15 LPR713(S) GN2 400 60 0.84 Dome

16 LPR714(S) GN2 400 60 0.12 Spring


Table-8 List of Pressure gauges

Sl.No. Tag No. Fluid medium Range (MPA) Temperature (K)

1 LPL301 LN2 (0-10) 77-350

2 LPL302 LN2 (0-10) 77-350

3 LPL303 LN2 (0-10) 77-350

4 LPL313 LN2 (0-10) 77-350

5 LPL606 GHe (0-450) 280-350

6 LPL607 GHe (0-450) 280-350

7 LPL608 GHe (0-450) 280-350

8 LPL609 GHe (0-50) 280-350

9 LPL610 GHe (0-100) 280-350

10 LPL613 GHe (0-50) 280-350

11 LPL614 GHe (0-10) 280-350

12 LPL705 GN2 (0-450) 280-350

13 LPL706 GN2 (0-450) 280-350

14 LPL707 GN2 (0-50) 280-350

15 LPL709 GN2 (0-10) 280-350

16 LPL712 GN2 (0-25) 280-350

17 LPL714 GN2 (0-50) 280-350

18 LPL715 GN2 (0-100) 280-350

19 LPL717 GN2 (10-100) 280-350

20 LPL718 GN2 (0-450) 280-350

21 LPL719 GN2 (0-450) 280-350

22 LPL720 GN2 (0-450) 280-350

23 LPL721 GN2 (0-450) 280-350

24 LPL724 GN2 (0-450) 280-350

25 LPL726 GN2 (0-25) 280-350

26 LPL611 GHe (0-450) 280-350

27 LPL612 GHe (0-450) 280-350

28 LPL615 GHe (0-450) 280-350

29 LPL727(S) GN2 (0-10) 280-350

30 LPL728(S) GN2 (0-25) 280-350

31 LPL729(S) GN2 (0-50) 280-350

32 LPL730(S) GN2 (0-100) 280-350

33 LPL731(S) GN2 (0-450) 280-350


Table-9 List of Filters


Size (Metric)

Micron rating

Flow rate (kg/sec)

Process Temp.(K)

MAWP (MPA)

1 LFL304 LN2 DN80 14 8 77-350 1.43

2 LFL305 LN2 DN50 5 8 77-350 1.43

3 LFL703 GN2 DN40 25 0.12 280-350 44

4 LFL704 GN2 DN15 25 0.02 280-350 7.4

5 LFL705 GN2 DN15 25 0.864 280-350 44

6 LFL706 GN2 DN15 25 0.02 280-350 1.43

7 LFL707 GN2 DN15 25 0.02 280-350 1.43

8 LFL708 GN2 DN15 25 0.02 280-350 1.43

9 LFL709 GN2 DN15 25 0.1 280-350 7.4

10 LFL710 GN2 DN80 14 0.864 280-350 1.43

11 LFL711 GN2 DN40 25 0.864 280-350 44

12 LFL712 GN2 DN40 25 1 280-350 44

13 LFL713 GN2 DN40 25 0.864 280-350 44

14 LFL718 GN2 DN40 25 0.864 280-350 44

15 LFL719 GN2 DN40 25 0.864 280-350 44

16 LFL720 GN2 DN15 25 0.02 280-350 7.4

17 LFL721 GN2 DN15 25 0.12 280-350 7.4

18 LFL609 GHe DN15 25 0.1 280-350 44

19 LFL610 GHe DN15 25 0.02 280-350 44

20 LFL611 GHe DN15 25 0.02 280-350 44

21 LFL612 GHe D15 25 0.1 280-350 1.43

22 LFL613 GHe DN15 25 0.1 280-350 7.4

23 LFL614 GHe DN40 25 1 280-350 44

24 LFL615 GHe DN15 25 0.02 280-350 6.3

25 LFL319(S) LN2 DN80 25 8 77-350 1.43

26 LFL721(S) GN2 DN40 25 0.864 280-350 44

27 LFL722(S) GN2 DN40 25 0.02 280-350 1.43

28 LFL723(S) GN2 DN15 25 0.1 280-350 7.4


Table-10 List of Orifice Plate

Sl. No. Tag No. Fluid medium Nominal size (metric) MAWP (MPA)

1 L0P701 GN2 DN15 1.43

2 L0P702 GN2 DN15 1.43

3 L0P703 GN2 DN15 1.43

4 L0P704 GN2 DN15 1.43

5 LOP705(S) GN2 DN15 1.43


Table -11 length of super-insulated lines

S.NO SIZE OF PIPELINE

LENGTH (meter)

Working fluid

Working Temp.(K)

Design pressure(bar)

SPARE LENGTH(meter)

1 DN 80 75 LN2 77-80 14.3 10

2 DN50 10 LN2 77-80 14.3 2

Note – ‘S’ Represents spare components

Table-12: SS Pipelines

S.No Nominal

size Schedule

Length (m)

Spare length (m)

1 DN15 10 S 80 20

2 DN15 40 S 60 10

3 DN25 xx 10 2

4 DN40 xx 50 10

5 DN40 10 S 50 10

6 DN80 10 S 30 5

7 DN100 10 S 20 5

8 DN150 10 S 40 10

Table-13 : Command Bottle

SI.NO

MEDIUM

COMMAND PRESSURE (IN BAR)

QUANTITY

1 GN2

7

3

2

GHe

50

1

Table A: QUALITY ASSURANCE PLAN FOR PIPES Pre-Delivery … · 2018. 10. 26. · Vendor Inspector...

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Transcript of Table A: QUALITY ASSURANCE PLAN FOR PIPES Pre-Delivery … · 2018. 10. 26. · Vendor Inspector...