ta03866 total redo - TNB.COM 68R Series Recessed Service Floor Box Cover for 68-P Box – Black...

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WARNING ELECTRICAL HAZARDS, BE SURE POWER IS OFF! NOTE: Follow National and Local Electrical Codes when installing box and cover to floor. INSTALLATION INSTRUCTIONS 68R SERIES RECESSED SERVICE FLOOR BOX COVERS COMMERCIAL APPLICATION Catalog Numbers 68R-CST-GRY 68R Series Recessed Service Floor Box Cover for 68-P Box – Gray 68R-CST-BLK 68R Series Recessed Service Floor Box Cover for 68-P Box – Black 68R-CST-BRN 68R Series Recessed Service Floor Box Cover for 68-P Box – Brown 68R-CST-BGE 68R Series Recessed Service Floor Box Cover for 68-P Box – Beige 68R-CST-BRS 68R Series Recessed Service Floor Box Cover for 68-P Box – Black Cover with Brass Flange Ring 68R-CST-ALM 68R Series Recessed Service Floor Box Cover for 68-P Box – Black Cover with Aluminum Flange Ring IMPORTANT: Read all instructions before installing. This instruction sheet contains installation instructions for Non-Metallic & Metallic Box Configurations. Operating instructions on page 5 are common to both configurations. TA03866 D page 1 of 8 TABLE OF CONTENTS DESCRIPTIONS PAGE Nonmetallic Round Floor Box Contents and Features........................................2 Conduit Sizes.......................................................2 Concrete Application...........................................2 Data Cables......................................................... 2 Divider Assembly ................................................. 2 Divider Height Adjustment.................................. 3 Receptacle Installation........................................3 Bottom Device Plate Installation........................ 3 Data Plate Installation......................................... 3 Data Cable Routing............................................. 4 Floor Preparation.................................................4 Ring Installation (Brass & Alum. Only)................ 4 Box and Cover Floor Installation........................ 4 Applying Anchor Screws..................................... 4 Metallic Floor Box Contents and Features....................................... 5 Box Assembly ...................................................... 5 Bottom Device Plate Installation........................ 5 Data Plate Installation......................................... 5 Sub-Floor Cut...................................................... 6 Finished Floor Cut............................................... 6 Ring Installation (Brass & Alum. Only)................ 6 Box and Cover Floor Installation........................ 6 Applying Anchor Screws..................................... 6 Operating Instructions 68R Round Recessed Floor Box.........................7

Transcript of ta03866 total redo - TNB.COM 68R Series Recessed Service Floor Box Cover for 68-P Box – Black...

WARNINGELECTRICAL HAZARDS, BE SURE POWER IS OFF!

NOTE: Follow National and Local Electrical Codes when installing box and cover to fl oor.

INSTALLATION INSTRUCTIONS68R SERIES RECESSED SERVICE FLOOR BOX COVERS

COMMERCIAL APPLICATION

Catalog Numbers

68R-CST-GRY 68R Series Recessed Service Floor Box Cover for 68-P Box – Gray

68R-CST-BLK 68R Series Recessed Service Floor Box Cover for 68-P Box – Black

68R-CST-BRN 68R Series Recessed Service Floor Box Cover for 68-P Box – Brown

68R-CST-BGE 68R Series Recessed Service Floor Box Cover for 68-P Box – Beige

68R-CST-BRS 68R Series Recessed Service Floor Box Cover for 68-P Box – Black Cover with Brass Flange Ring

68R-CST-ALM 68R Series Recessed Service Floor Box Cover for 68-P Box – Black Cover with Aluminum Flange Ring

IMPORTANT: Read all instructions before installing. This instruction sheet contains installation instructions for Non-Metallic & Metallic Box Confi gurations. Operating instructions on page 5 are common to both confi gurations.

TA03866 D page 1 of 8

TABLE OF CONTENTS

DESCRIPTIONS PAGE

Nonmetallic Round Floor BoxContents and Features........................................ 2Conduit Sizes....................................................... 2Concrete Application........................................... 2Data Cables......................................................... 2Divider Assembly................................................. 2Divider Height Adjustment.................................. 3Receptacle Installation........................................ 3Bottom Device Plate Installation........................ 3Data Plate Installation......................................... 3Data Cable Routing............................................. 4Floor Preparation................................................. 4Ring Installation (Brass & Alum. Only)................ 4Box and Cover Floor Installation........................ 4Applying Anchor Screws..................................... 4

Metallic Floor BoxContents and Features....................................... 5Box Assembly...................................................... 5Bottom Device Plate Installation........................ 5Data Plate Installation......................................... 5Sub-Floor Cut...................................................... 6Finished Floor Cut............................................... 6Ring Installation (Brass & Alum. Only)................ 6Box and Cover Floor Installation........................ 6Applying Anchor Screws..................................... 6

Operating Instructions68R Round Recessed Floor Box......................... 7

TA03866 D page 2 of 8

CONTENTS AND FEATURES:

Round Recessed Floor Box Unit

Screws supplied with Receptacle

Bottom Device Plate

Blank Data Plate (included)

Screw

Data Jacks (Not included)

Duplex or GFCI Receptacle (Not included) (2) Nuts

Screw

Duplex Cover

Voltage Divider

68P Non-metallic Round Floor Box (Sold Separately)

FIGURE 1

3/4”

3/4”

3/4”

3/4”

1”

1”

6” Minimum Pour Depth at Box Location

Concrete Cap (Instal before poor)

Top of Concrete fl oor and 68P Box

CAUTIONLEVEL TOP OF BOX WITH SCREED LINE OF THE

CONCRETE - 6” MINIMUM DEPTH. INSIDE WALL

OF BOX MUST BE PERPENDICULAR TO TOP

SURFACE OF CONCRETE FLOOR DURING POUR.

STEP 1 Concrete Application

Data Plate for 2 Keystone Jacks

68P-EXT-DIV Voltage Divider Extension (Optional, Sold Separately)

68P-EXT6” Extension for pour depths over 6” (Optional, Sold Separately)

Non-Metallic Round Floor Box

FIGURE 2 Conduit Sizes

Data Cables“Through” Data Cable

1” Conduit

3/4” Conduit

STEP 2 Data Cables

Assemble Divider(Do Not Glue)

DividerAssembly

68P-EXT-DIV(Optional, Sold Separately)

STEP 3 Divider Assembly

TOP VIEW OF68P Box

TA03866 D page 3 of 8

Top of fi nished fl oor

Top of concrete fl oor and 68P box (or 68P-EXT extension not shown) Mark

cutting line

3-3/8”

Use a Utility Knife to score a long groove

on side of divider or divider extension (not shown). Bend

back and forth to remove cut portion.

Duplex Cover Plate (for Duplex receptacle only)

Duplex or GFCI receptacle (not included)

Terminate Electrical Wire Connections

(2) Nuts(included)

Round Recessed Floor Box Unit

#6 x 3/8 Screw

1

2

1. Bring bottom of Floor Box Unit through Tab windows of Bottom Device Plate.

2. Slide Tabs back through the Slots of Floor Box

Unit in the direction shown by the arrows.3. Complete the installation using the Screw

provided. Tighten Screw with a snug fi t (do not over-tighten).

Tab

NOTE: Install Data Plate when data jacks are required or Blank Data Cover Plate when data jacks are not required. Do not leave data cavity exposed

after completing fi nal installation. Tighten Screw with a snug fi t (do not over-tighten).

#6 x 3/8 Screw

3

0”-1”

Bottom Device Plate

Slot

STEP 7 Data Plate Installation

STEP 5 Receptacle Installation

STEP 4 Divider Height Adjustment STEP 6 Bottom Device Plate Installation

TA03866 D page 4 of 8

Data Cable on one side of Divider only

Data Cable on one side of Divider only

Inside of 68P Box

For concrete, wood or tiled fi nished fl oors, apply a continuous bead of caulk or sealant to top of fi nished fl oor just outside of opening at the edge.

For carpet fl oors, cut a 5-1/4” diameter hole in the carpet allowing a 1/4” visible edge. Apply a generous amount of caulk or sealant to the exposed surface of the sub-fl oor and extending slightly over the edge of the hole.

Concrete, Wood or Tile Carpet

(2) Screws#8 x 3/4” (included)

Tighten Screws with a snug fi t (do not over-tighten).

See page 7 for Operating Instructions

5-1/4” Hole for Carpet

4-3/4” Hole for Wood or Tile

Top ofSub-fl oor

NOTE: For 68R-CST-BRS and 68R-CST-ALM, refer to Figure 3.

STEP 8 Data Cable Routing

TOP VIEW

SIDE VIEW

STEP 9 Floor Preparation

For Wood or Tile

STEP 10 Box and Cover Installation

For Carpet

FIGURE 3 Ring Installation (Brass and Aluminum ONLY!)

Slots

After mounting ring, place continuous seal at joint between fl ange and fl oor box to block water entry.

Alignment Tabs (2)

Floor Box

STEP A Align fl ange with alignment tabs of fl oor box and place as shown.

STEP B For installing box in concrete slab, see Step 10.

Ring

Ring Assembled

STEP 11 Applying Anchor screws

OR

Round Recessed Floor Box Unit

Screws supplied with Receptacle

Bottom Device Plate

Data Plate for 2 Keystone Jacks

Blank Data Plate (included)

Screw

Data Jacks (Not included)

Duplex or GFCI Receptacle (Not included)

(2) Nuts

Screw

Duplex Cover

Voltage Divider Use an appropriate 3” x 2” Steel City® or Iberville® UL-listed (for U.S. installation) or CSA certifi ed (for Canadian installation) Metallic Switch Box with mounting base(Sold Separately)

NOTE:

These items are not re-quired for this installation.

NOTE:For conduit or MC

cable applications, use

appropriate fi ttings

(not supplied).

For NM sheathed cable,

use strain-relief fi ttings

(not supplied).

Use an appropriate 3” x 2” Steel City® or

Iberville® UL-listed (for U.S. installation) or CSA certifi ed (for

Canadian installation) Metallic Switch Box with

mounting base

TA03866 D page 5 of 8

(2) Mounting Screws for Switch Box

(2) Mounting Screws for Switch Box

CONTENTS AND FEATURES:

Metallic Floor Box

FIGURE 1

STEP 1 Box Assembly

STEP 2 Bottom Device Plate Installation

Round Recessed Floor Box Unit

#6 x 3/8 Screw

1

2

1. Bring bottom of Floor Box Unit through Tab windows of Bottom Device Plate.

2. Slide Tabs back through the Slots of Floor Box

Unit in the direction shown by the arrows.3. Complete the installation using the Screw

provided. Tighten Screw with a snug fi t (do not over-tighten).

Tab

NOTE: Install Data Plate when data jacks are required or Blank Data Cover Plate when data jacks are not required. Do not leave data cavity exposed

after completing fi nal installation. Tighten Screw with a snug fi t (do not over-tighten).

#6 x 3/8 Screw

3

Slot

STEP 3 Data Plate Installation

OR

For Wood or Tile For CarpetFor wood or tiled fi nished fl oors, apply a continuous bead of caulk or sealant to top of fi nished fl oor just outside of opening at the edge.

For carpet fl oors, cut a 5-1/4” diameter hole in the carpet allowing a 1/4” visible edge. Apply a generous amount of caulk or sealant to the exposed surface of the sub-fl oor and extending slightly over the edge of the hole.

Top ofSub-fl oor

NOTE: For 68R-CST-BRS and 68R-CST-ALM, refer to Figure 4.

(2) Screws#8 x 3/4” (included)

Tighten Screws with a snug fi t (do not over-tighten).

See page 7 for Operating Instructions

STEP 7 Applying Anchor screws

For WOOD or TILE For CARPET

4-3/4” Dia. Hole in Sub-Floor

STEP 4 Sub-Floor Cut

Trim Wood or Tile to 4-3/4” Dia.

Trim Carpet to 5-1/4” Dia.

STEP 5 Finished Floor Cut

TA03866 D page 6 of 8

STEP 6 Box and Cover Installation

FIGURE 4 Ring Installation (Brass and Aluminum ONLY!)

Slots

After mounting ring, place continuous seal at joint between fl ange and fl oor box to block water entry.

Alignment Tabs (2)

Floor Box

STEP A Align fl ange with alignment tabs of fl oor box and place as shown.

STEP B For installing box in concrete slab, see Step 6.

Ring

Ring Assembled

TA03866 D page 7 of 8

68R ROUND RECESSED FLOOR BOXOPERATING INSTRUCTIONS

STEP 1 Lift Cover

STEP 2 Twist

STEP 3 Twist

NOTES:

TA03866 D page 8 of 8© 2008 Thomas & Betts. All Rights Reserved.

Thomas & Betts CorporationMemphis, Tennessee

www.tnb.com

WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suit-ability of this product for the user’s intended application. Thomas & Betts warrants that this product will be free from defects in materials and workmanship for a period of two (2) years following the date of purchase. Upon prompt notifi cation of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized modifi cation of the product voids all warranties.

Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF

ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANT-

ABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE

ABOVE WARRANTY IS LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES

WILL THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.