T H E A B S O L U T E H A R D N E S S T E S T E Rtwn-technology.com/Download/AFFRI/AFFRI Corporate...
Transcript of T H E A B S O L U T E H A R D N E S S T E S T E Rtwn-technology.com/Download/AFFRI/AFFRI Corporate...
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T H E A B S O L U T E H A R D N E S S T E S T E R
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WHAT WE DO? Affri is a pioneer in the world of hardness testing
SUCCESS
The Affri company is well know all around the world. The
commercial power is spread in all countries.
RESEARCH
Affri is a family company which has been designing and
producing hardness testers from more than 60 years.
IMPROVE
Affri has studied systems which has been milestones for
hardness testing. Each improvement has been patented.
PRODUCE
The 100% Italian production assures high quality.
Affri has the ability to develop any custom project.
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A LITTLE HISTORY Hardness testers since 1954
FIRST DIGITAL HT Affri created the first automatic digital
Rockwell hardness tester (Patented)
LOAD CELL AND CLOSED LOOP Affri introduced the technology of electronic load
cells controlled in closed loop (Patented)
WILSON - INSTRON Affri signed representative agreement
with Wilson Instron for American market
FIRST PORTABLE HT Affri creates the first portable Rockwell
hardness tester (Patented)
1993 1954 1966 1982 1984
AFFRI SYSTEM Affri creates the first automatic Rockwell
hardness tester (Patented)
2000
MASTER Affri created a master hardness tester for
reference national laboratory
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COMPANY STRUCTURE From production to sales
Hardness testing engineering
U.T.M engineering
Europe
America
Other
Europe 40%
America 35%
Other 25%
MARKET
Italy USA Italy
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Aeronautics
Aerospace
Automotive
Bearings
Chemistry
Electronics
Energy
Food industry
Forges
Foundry
Gears
Heat treatment
Hospital
Machine tools
Medical
Naval industry
New technologies
Oil and Gas
Plastics
Rubbers
Railway industry
Research
Education
Springs
Tooling
Transmissions
Valves
Weapons
WERE WE ARE Application field and references
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OUR GOAL IS ACCURACY The Affri system is a combination of five characteristics which assure high accuracy
CLAMPING AUTOMATION CLOSED LOOP SPEED
THE FIRST RESULT IS CORRECT
Accurate measurement at the first test.
No need for multiple tests.
Saving time mean saving costs.
STABILITY AND SECURITY
Secure contact with the specimen.
Perfect stability of any test piece
throughout the test cycle.
ONE BUTTON MEASUREMENTS
The entire test is managed by a single
drive. The hardness tester can be used
by operators of every level.
CONTROLLED LOAD CELLS
Test loads are electronically
controlled with a frequency of 1 kHz.
Perfect linearity in every range.
BIG BASE
STRONG FRAME
No structural deflections.
Low wear of components.
Long, large or small specimens.
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AUTOMATION CLOSED LOOP SPEED
THE FIRST RESULT IS CORRECT ONE BUTTON MEASUREMENTS
CONTROLLED LOAD CELLS
OUR GOAL IS ACCURACY Focus on main points
Just push the start button and the head moves down performing the automatic hardness test cycle:
1 Automatic contact with the specimen
2 Automatic active sliding clamping
3 Automatic preloading and loading
4 Automatic measuring and going back
The entire test cycle is complete and the result appears on a large display.
Load forces are applied through load cells and electronically controlled in “Closed Loop” (Pat. AFFRI) with a
frequency of 1 kHz. Each load force is automatically programmed and controlled assuring perfect linearity in
every range eliminating the problems associated with traditional dead weight system testers. Results are not
affected by any structural deflection, misalignment or external vibration.
Accurate measurements, even on the first test, eliminate the need for multiple tests.
There is no need to perform a second test, the first one is absolutely precise.
The R&R (repeatability and reproducibility) data is at the top of its class.
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HARDNESS TESTING The hardness test is the application of a certain load over a surface using a specific indenter
VICKERS
Indenter: Diamond 136°
Test Loads: From 1 gf to 100 kgf
Measure: Indent diagonals
Standards: ISO 6507 / ASTM E-384
Indenter: Ball
Test Loads: From 1 to 3000 kgf
Measure: Indent diameter
Standards: ISO 6506 / ASTM E-10
ROCKWELL
Indenter: Ball and diamond 120°
Test Loads: From 15 to 150 kgf
Measure: Indentation depth
Standards: ISO 6508 / ASTM E-18
BRINELL
FOUNDRIES PRODUCTION LABORATORY
HB HR HV
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THE ROCKWELL RANGE HRA - HRB - HRC - HRD - HRE - HRF - HRG - HRH - HRK - HR15N - HR30N - HR30N - HR15T - HR30T - HR30T
ENTRY LEVEL TOP LEVEL MOTORIZED AUTOMATIC
Fully motorized
Fully automatic cycle
One button drive
Touchscreen panel 13”
Twin Rockwell + Superficial R.
Fully motorized
Fully automatic cycle
One button drive
Twin Rockwell + Superficial R.
Semi-automatic cycle
Lever drive
Rockwell or Superficial R.
Automatic cycle
One lever drive
Rockwell or Superficial R.
250MRS-PC 3332MRSA-PC DAKOMASTER
250MRS 3332MRS 3332MRSA 206RSD 330RSD 903RSD 250DRM 206EX 206RT
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THE BRINELL RANGE HBW1/30 - HBW2.5/15.625 - HBW2.5/31.25 - HBW2.5/62.5 - HBW2.5/187.5 - HBW5/25 - HRW5/62,5 - HBW5/125 - HBW5/250 - HBW5/750 - HBW10/100 - HBW10/250 - HBW10/500 - HBW10/1000 - HBW10/1500 - HBW10/3000
BRINELL SOLUTIONS TOP LEVEL
Fully motorized
Fully automatic cycle
One button drive
Touchscreen panel 13”
Automatic turret Software Autofocus
Three different version for different budgets:
Only indentation - Optic measurements - HBT depth measurements
INTEGRAL 1 LD3000 LD3000A LD3000B
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THE VICKERS RANGE HV0.001 - HV0.005 - HV0.01 - HV0.015 - HV0.02 - HV0.025 - HV0.05 - HV0.1 - HV0.2 - HV0.3 - HV0.5
HV1 - HV2 - HV3 - HV5 - HV10 - HV20 - HV30 - HV50 - HV100
FULLY MOTORIZED MOTORIZED AUTOMATIC
Fully motorized
Fully automatic cycle
Motorized XY stage
Multi-sample test cycle
Fully automatic cycle
Autofocus
One button drive
Fixed stage
Fully automatic cycle
Manual focus
ENTRY LEVEL
Different versions for different budgets:
1 - Manual reading
2 - Semi (automatic reading)
3 - Auto (Motorized, auto-reading,
autofocus)
WIKI200JS WIKI100JS WIKI90JS
DM8 DM2
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UNIVERSAL HARDNESS TESTERS All hardness methods in one single tester: ROCKWELL, BRINELL, VICKERS
DRILLING AND MEASURING UNIVERSAL ENRTRY LEVEL
Surface preparation
Fully motorized
Fully automatic cycle
Autofocus
Automatic reading
Fully motorized
Fully automatic cycle
Autofocus
Automatic reading
Automatic Rockwell
Automatic loading
Different HB and HV version:
Manual - Semi - Automatic
INTEGRAL 5
LD250
LD750
251VRS 270VRS
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PORTABLE HARDNESS TESTERS Hardness tests in production department over large and bulky samples
VICKERS HR + HB / From 3 to 187.5 kgf POCKET
Fully motorized
Fully automatic cycle
Autofocus
Automatic reading
Conform to ISO 6507 / ASTM E-384
Automatic cycle
Magnetic clamping base
Range of bases for clamp any sample
Conform to: ISO 6508 / ASTM E-18
ISO 6506 / ASTM E-10
Small and compact
Real indentation
Diamond indenter
Extremely easy to use
WIKI 30 METALTEST METALTEST MKII RSDMAG
UNIQUE UNIQUE
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PLASTIC AND RUBBER HARDNESS TESTERS SHORE - IRHD - MICRO IRHD
PORTABLES BENCH TOP
Analog and digital testers
Compact and easy to transport
MICRODAKO S5 MICRODAKO S2 MICRO IRHD SHORE ELECTRONIC SHORE
Motorized and automatic
Multi-probe turret (Manual or motorized)