T H E A B S O L U T E H A R D N E S S T E S T E Rtwn-technology.com/Download/AFFRI/AFFRI Corporate...

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THE ABSOLUTE HARDNESS TESTER

Transcript of T H E A B S O L U T E H A R D N E S S T E S T E Rtwn-technology.com/Download/AFFRI/AFFRI Corporate...

Page 1: T H E A B S O L U T E H A R D N E S S T E S T E Rtwn-technology.com/Download/AFFRI/AFFRI Corporate EN.pdf · 2019. 2. 7. · TOP LEVEL BRINELL SOLUTIONS Fully motorized Fully automatic

T H E A B S O L U T E H A R D N E S S T E S T E R

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WHAT WE DO? Affri is a pioneer in the world of hardness testing

SUCCESS

The Affri company is well know all around the world. The

commercial power is spread in all countries.

RESEARCH

Affri is a family company which has been designing and

producing hardness testers from more than 60 years.

IMPROVE

Affri has studied systems which has been milestones for

hardness testing. Each improvement has been patented.

PRODUCE

The 100% Italian production assures high quality.

Affri has the ability to develop any custom project.

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A LITTLE HISTORY Hardness testers since 1954

FIRST DIGITAL HT Affri created the first automatic digital

Rockwell hardness tester (Patented)

LOAD CELL AND CLOSED LOOP Affri introduced the technology of electronic load

cells controlled in closed loop (Patented)

WILSON - INSTRON Affri signed representative agreement

with Wilson Instron for American market

FIRST PORTABLE HT Affri creates the first portable Rockwell

hardness tester (Patented)

1993 1954 1966 1982 1984

AFFRI SYSTEM Affri creates the first automatic Rockwell

hardness tester (Patented)

2000

MASTER Affri created a master hardness tester for

reference national laboratory

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COMPANY STRUCTURE From production to sales

Hardness testing engineering

U.T.M engineering

Europe

America

Other

Europe 40%

America 35%

Other 25%

MARKET

Italy USA Italy

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Aeronautics

Aerospace

Automotive

Bearings

Chemistry

Electronics

Energy

Food industry

Forges

Foundry

Gears

Heat treatment

Hospital

Machine tools

Medical

Naval industry

New technologies

Oil and Gas

Plastics

Rubbers

Railway industry

Research

Education

Springs

Tooling

Transmissions

Valves

Weapons

WERE WE ARE Application field and references

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OUR GOAL IS ACCURACY The Affri system is a combination of five characteristics which assure high accuracy

CLAMPING AUTOMATION CLOSED LOOP SPEED

THE FIRST RESULT IS CORRECT

Accurate measurement at the first test.

No need for multiple tests.

Saving time mean saving costs.

STABILITY AND SECURITY

Secure contact with the specimen.

Perfect stability of any test piece

throughout the test cycle.

ONE BUTTON MEASUREMENTS

The entire test is managed by a single

drive. The hardness tester can be used

by operators of every level.

CONTROLLED LOAD CELLS

Test loads are electronically

controlled with a frequency of 1 kHz.

Perfect linearity in every range.

BIG BASE

STRONG FRAME

No structural deflections.

Low wear of components.

Long, large or small specimens.

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AUTOMATION CLOSED LOOP SPEED

THE FIRST RESULT IS CORRECT ONE BUTTON MEASUREMENTS

CONTROLLED LOAD CELLS

OUR GOAL IS ACCURACY Focus on main points

Just push the start button and the head moves down performing the automatic hardness test cycle:

1 Automatic contact with the specimen

2 Automatic active sliding clamping

3 Automatic preloading and loading

4 Automatic measuring and going back

The entire test cycle is complete and the result appears on a large display.

Load forces are applied through load cells and electronically controlled in “Closed Loop” (Pat. AFFRI) with a

frequency of 1 kHz. Each load force is automatically programmed and controlled assuring perfect linearity in

every range eliminating the problems associated with traditional dead weight system testers. Results are not

affected by any structural deflection, misalignment or external vibration.

Accurate measurements, even on the first test, eliminate the need for multiple tests.

There is no need to perform a second test, the first one is absolutely precise.

The R&R (repeatability and reproducibility) data is at the top of its class.

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HARDNESS TESTING The hardness test is the application of a certain load over a surface using a specific indenter

VICKERS

Indenter: Diamond 136°

Test Loads: From 1 gf to 100 kgf

Measure: Indent diagonals

Standards: ISO 6507 / ASTM E-384

Indenter: Ball

Test Loads: From 1 to 3000 kgf

Measure: Indent diameter

Standards: ISO 6506 / ASTM E-10

ROCKWELL

Indenter: Ball and diamond 120°

Test Loads: From 15 to 150 kgf

Measure: Indentation depth

Standards: ISO 6508 / ASTM E-18

BRINELL

FOUNDRIES PRODUCTION LABORATORY

HB HR HV

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THE ROCKWELL RANGE HRA - HRB - HRC - HRD - HRE - HRF - HRG - HRH - HRK - HR15N - HR30N - HR30N - HR15T - HR30T - HR30T

ENTRY LEVEL TOP LEVEL MOTORIZED AUTOMATIC

Fully motorized

Fully automatic cycle

One button drive

Touchscreen panel 13”

Twin Rockwell + Superficial R.

Fully motorized

Fully automatic cycle

One button drive

Twin Rockwell + Superficial R.

Semi-automatic cycle

Lever drive

Rockwell or Superficial R.

Automatic cycle

One lever drive

Rockwell or Superficial R.

250MRS-PC 3332MRSA-PC DAKOMASTER

250MRS 3332MRS 3332MRSA 206RSD 330RSD 903RSD 250DRM 206EX 206RT

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THE BRINELL RANGE HBW1/30 - HBW2.5/15.625 - HBW2.5/31.25 - HBW2.5/62.5 - HBW2.5/187.5 - HBW5/25 - HRW5/62,5 - HBW5/125 - HBW5/250 - HBW5/750 - HBW10/100 - HBW10/250 - HBW10/500 - HBW10/1000 - HBW10/1500 - HBW10/3000

BRINELL SOLUTIONS TOP LEVEL

Fully motorized

Fully automatic cycle

One button drive

Touchscreen panel 13”

Automatic turret Software Autofocus

Three different version for different budgets:

Only indentation - Optic measurements - HBT depth measurements

INTEGRAL 1 LD3000 LD3000A LD3000B

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THE VICKERS RANGE HV0.001 - HV0.005 - HV0.01 - HV0.015 - HV0.02 - HV0.025 - HV0.05 - HV0.1 - HV0.2 - HV0.3 - HV0.5

HV1 - HV2 - HV3 - HV5 - HV10 - HV20 - HV30 - HV50 - HV100

FULLY MOTORIZED MOTORIZED AUTOMATIC

Fully motorized

Fully automatic cycle

Motorized XY stage

Multi-sample test cycle

Fully automatic cycle

Autofocus

One button drive

Fixed stage

Fully automatic cycle

Manual focus

ENTRY LEVEL

Different versions for different budgets:

1 - Manual reading

2 - Semi (automatic reading)

3 - Auto (Motorized, auto-reading,

autofocus)

WIKI200JS WIKI100JS WIKI90JS

DM8 DM2

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UNIVERSAL HARDNESS TESTERS All hardness methods in one single tester: ROCKWELL, BRINELL, VICKERS

DRILLING AND MEASURING UNIVERSAL ENRTRY LEVEL

Surface preparation

Fully motorized

Fully automatic cycle

Autofocus

Automatic reading

Fully motorized

Fully automatic cycle

Autofocus

Automatic reading

Automatic Rockwell

Automatic loading

Different HB and HV version:

Manual - Semi - Automatic

INTEGRAL 5

LD250

LD750

251VRS 270VRS

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PORTABLE HARDNESS TESTERS Hardness tests in production department over large and bulky samples

VICKERS HR + HB / From 3 to 187.5 kgf POCKET

Fully motorized

Fully automatic cycle

Autofocus

Automatic reading

Conform to ISO 6507 / ASTM E-384

Automatic cycle

Magnetic clamping base

Range of bases for clamp any sample

Conform to: ISO 6508 / ASTM E-18

ISO 6506 / ASTM E-10

Small and compact

Real indentation

Diamond indenter

Extremely easy to use

WIKI 30 METALTEST METALTEST MKII RSDMAG

UNIQUE UNIQUE

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PLASTIC AND RUBBER HARDNESS TESTERS SHORE - IRHD - MICRO IRHD

PORTABLES BENCH TOP

Analog and digital testers

Compact and easy to transport

MICRODAKO S5 MICRODAKO S2 MICRO IRHD SHORE ELECTRONIC SHORE

Motorized and automatic

Multi-probe turret (Manual or motorized)